CASTLE TSM-35 Diagnostic Manual Download Page 11

   
 

TSM-35 Screw Pocket Machine Troubleshooting

 

35.20 Clamp does not come down, but router and drill cycle: 

!

***ALWAYS DISCONNECT POWER WHEN CHECKING SOLENOIDS ***

!

 

 
 
 
 
 

 

 

Check the clamp solenoid

 (

P21224

– first of the stack. The solenoids are located inside the case of 

the machine, behind the control box. 

o

 

Press the red manual override button 

 

Listen for air leaks and look for loose hose 

 

If the clamp goes down, change the solenoid (

P21224

– it is not working electrically 

 

If the clamp does not go down, remove the hose from the top of the clamp and 
override again. (It is a push in fitting, hold the plastic ring at the end of the fitting 
down to the fitting, and pull out the hose.  When replacing the hose, push hose in 
firmly – no need to hold the ring.) 

 

If there is air out of the hose, change the clamp cylinder (

P00215

) 

 

If there is no air coming out of the hose, change the clamp solenoid 
(

P21224

)   

 
 
 

 

 

 

Push in Fitting Example 

Summary of Contents for TSM-35

Page 1: ...itch o ABB E03300 o IDEC E03340 o Omron E03340 IDEC and Omron have the same key o Telemechanique E35001 o Siemens use E03340 and request Omron type Check the contacts at the back of the start and stop...

Page 2: ...ck main power to the machine o There should be 24V AC coming out of the transformer and entering the board at terminals 1 and 2 o Check to make sure the fuse is intact E16224 If all switches and trans...

Page 3: ...and to the black wire that was removed from the pin on the pressure gauge When lid is closed the switch tester should read closed When the lid is opened the tester should read open For Machines witho...

Page 4: ...tact block The switch should read NO at rest When the start button is depressed the switch should close 35 13 Test Stop Switch NC Disconnect air and power to the machine Locate the stop switch contact...

Page 5: ...switch should read open with no air attached to the machine Attach air to the machine and the switch should then read closed NOTE The air pressure switch is no longer used in the TSM 35 Its removal do...

Page 6: ...ANSFORMER AND CONTROL BOARD THIS PRODUCES A SHOCKING HAZZARD DO NOT TOUCH THE CONTROL BOX COMPONENTS WITH ANYTHING OTHER THAN ELECTIRCAL TESTING PROBES o Check the transformer if no power E35713 o The...

Page 7: ...isconnect power and air to the machine Make sure the case top is shut Locate pins 5 and 6 on the pin strip in the control box Touch continuity tester to 5 and 6 on the pin strip Continuity tester shou...

Page 8: ...t air and power to the machine Locate pins 3 and 4 on the pin strip of the control board Touch continuity tester pins to 3 and 4 on the pin strip and the switch should read open Step on the foot peddl...

Page 9: ...essure switch Customers can keep the bridge in place if they do not wish to replace o Check the overload E91827 480V Overload E94060 230V Overload E94061 Single phase overload o Increase the amperage...

Page 10: ...M 35 Screw Pocket Machine Troubleshooting 35 19 No cycle Clamp begins to come down and immediately goes back up flutters Change the drill stop switch E35010 E35009 Strap o This is the most common reas...

Page 11: ...nd look for loose hose If the clamp goes down change the solenoid P21224 it is not working electrically If the clamp does not go down remove the hose from the top of the clamp and override again It is...

Page 12: ...WHEN CHECKING SOLENOIDS Check the router solenoid P49410 middle of the stack The solenoids are located inside the case of the machine behind the control box Press the red manual override button o If...

Page 13: ...the router feed rate valve and override If no air replace the hose between the solenoid and router feed rate valve P35018 If air reinsert the air line on fitting Remove the air line from the bottom o...

Page 14: ...ove and clean the muffler breather on the router solenoid P00018 Check for a crimped air line o If the clamp comes down the router moves slowly and then the drill runs at speed Check the router soleno...

Page 15: ...drill does not move forward but begins to spin Check the drill feed rate valve to make sure it is not turned all the way down Override the drill solenoid last in stack with red button Listen and feel...

Page 16: ...k the drill solenoid P49410 Override the drill solenoid last of the stack with the red button and try to stop the carriage from moving forward o If you can stop the carriage Listen feel for air leaks...

Page 17: ...There is a T Barb fitting in this hose If air comes out of the red hose Replace the red hose and override the solenoid listen for air blowing through the drill o If there is air blowing through the dr...

Page 18: ...ve needs to be replaced o If there is no air out of the hose then the issue is with the air supply to from the air tank Check the lubricator to make sure it is providing air check the check valve to m...

Page 19: ...e the drill P01957 o If the drill spins while moving forward but bogs down when trying to drill the pilot hole Begin with the test information above If the issue is not discovered with the above diagn...

Page 20: ...P35125 If there is a constant leak when the machine is at rest change the drill solenoid P49410 Listen feel for air leaks at the super quick exhaust SQE P10320 on the drill feed rate assembly If there...

Page 21: ...21224 first solenoid in the stack If the clamp extends when the solenoid is overridden AND retracts when the override is released replace the solenoid P21224 o If the cycle completes in dry cycle but...

Page 22: ...fway through its retraction Run a pocket in material and confirm that the drill will not stick If the drill delay valve does not change the amount of time the drill spins after the solenoid override b...

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