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Cast Tec Integra Balanced, Installation And User Instructions Manual

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Cast Tec Integra Balanced Installation And User Instructions Manual Download Page 4

Gas Type and Category

G20 Natural Gas Cat: 

I

2H

Inlet Pressure

20 mbar

Max. Energy Input

Gross 4.5 kW 

Nett 4.1 kW

Max. Gas Rate

0.43 m

3

/hr

Min. Energy Input

Gross 1.5 kW Nett 1.4 kW

Min. Gas Rate

0.14 m

3

/hr

Burner Pressure (Hot)

High 17.6 (±0.5) mbar

Low 2.2 mbar

Efficiency Class 

1

NOx Class

5

Injector Marking

280 Stereomatic [elbow]

Gas Inlet Connection

8mm

Ignition

Piezo Spark

Spark Gap

3mm (±1.0mm)

Country of Destination (use)

AT, CH, CY, CZ, DK, EE, ES, FI, GB, GR, HR, IE, IT, 

LT, LV, NO, PT, RO, SE, Sl, SK, TR

APPLIANCE DATA

4

APPLIANCE DIMENSIONS

Fig. 1

150mm

450mm

535mm

550mm

616mm

195mm

519mm

400mm

258mm

Summary of Contents for Integra Balanced

Page 1: ...then should be handed to the end user when the installation is complete This is an official requirement and is the responsibility of the fitter of this appliance Having installed the appliance the installer should take the necessary steps to ensure that the user fully understands how to operate the appliance and is also made aware of the fire s basic cleaning and maintenance requirements ...

Page 2: ...ion 6 Site requirements 8 Ventilation 8 Preparing the Outside Wall 8 Installation Procedure Standard 22 x 16 9 Installation Procedure For Decorative Cast Surround 11 Commissioning 11 Modular Coal Layout Instructions 12 Trouble Shooting Gas Safe Engineer only 14 Replacement Parts 14 User Instructions 15 Cleaning and Maintenance 16 Guarantee 16 CONTENTS 2 ...

Page 3: ...ntilated space No additional ventilation is required as the appliance does not use air from the room for combustion or operation of the Flue However an adequate supply of fresh air to maintain temperatures within limits and a comfortable living environment is advised This appliance is factory set for operation on the gas type and pressure as stated on the appliance data plate No other gas or press...

Page 4: ... 0 14 m3 hr Burner Pressure Hot High 17 6 0 5 mbar Low 2 2 mbar Efficiency Class 1 NOx Class 5 Injector Marking 280 Stereomatic elbow Gas Inlet Connection 8mm Ignition Piezo Spark Spark Gap 3mm 1 0mm Country of Destination use AT CH CY CZ DK EE ES FI GB GR HR IE IT LT LV NO PT RO SE Sl SK TR APPLIANCE DATA 4 APPLIANCE DIMENSIONS Fig 1 150mm 450mm 535mm 550mm 616mm 195mm 519mm 400mm 258mm ...

Page 5: ...r buildings openings and obstructions to operate correctly and safely Please refer to the Terminal Locations section Terminals exhausting in passageways over footpaths etc may be subject to local bye laws and must not create a nuisance If in doubt contact your local council for further advice In some instances it may be necessary to fit a safety cage to ensure no problems arise Avoid locating the ...

Page 6: ...rminal 600mm I Above ground roof or balcony level 300mm J From a surface or boundary facing the terminal 600mm K From another terminal facing the terminal 600mm L From an opening in a car port 1200mm M Vertically from another terminal on the same wall 1500mm N Horizontally from another terminal on the same wall 300mm I addition the terminal should not be nearer than 300mm to an opening in the buil...

Page 7: ...ternal space formed by a retaining wall unless you take steps to ensure that the POC can disperse safely at all times It may be possible to locate room sealed appliances in such a location provided that they are not sited lower than one metre from the top level of that area to allow POC to disperse safely Light well an area that may inhibit dispersal of POC A light well can be best described to co...

Page 8: ...sues including not placing combustible material directly in front of the appliance floor covering such as carpet etc is OK The installer should use his judgement where necessary to advise against a hearthless installation NOTE it may be necessary to install a ledge for placement of the fire front for this type of installation The appliance requires a hearth with non combustible surface of at least...

Page 9: ...rom the terminal end 9 Mark out four of the fixing holes Remove the box and carefully drill and fit Rawl plugs or see alternative fixing page 10 10 Split the flue tubes by removing the machine screw and using tin snips or a fine cutting disc cut through the outer flue tube Reassemble the flue tubes and measure 35mm from the cut end of the outer tube and mark the inner tube Cut the inner tube and t...

Page 10: ...ear of the fire box Fix the box into the opening securing into position using the cable fixing kit Do not cut off the loose ends as the full length is required should the box need refitting at any time Coil up and securely store underneath the burner tray INSTALLATION PROCEDURE FOR STANDARD 22 X 16 OPENING CONTINUED Radiant box Hearth Eye Bolts Tension Nut Cable Clamping Screw Fig 7 Insert cables ...

Page 11: ...ive trim will fit over it 1 Install the decorative cast surround into the fireplace opening and ensure it is fully sealed including the open area above the fire see Fig 7 2 Carefully lift the fire box out of the packaging taking care not to damage the ceramic components in the separate carton 3 Cut the foam sealing strip in plastic bag supplied to length and stick a continuous strip up one side ac...

Page 12: ...that the back edge is pushed up against the front of the burner strip Fig 11 CAUTION The coals are extremely fragile and must be handled accordingly Gloves should be worn and any inhalation of dust should be avoided The coals must be kept away from children at all times Never put additional coals on the fire Never use coals other than those originally supplied or genuine Legend Spare Parts Fig 9 F...

Page 13: ...r to achieve the desired flame picture It may be necessary to remove some or all of the coals to clean them at some time Cleaning must only be done using a soft brush 5 Finally check that all the coal pieces are nested together correctly Fig 14 and a close fit is achieved on the middle joint this will stop gas surge through the gap ...

Page 14: ...so take steps to rectify 7 The flame picture is low on the high setting Check For any partial blockages Check all obvious locations for debris in pipe work and fittings Inlet gas pressure both standing and working gas pressure Identify problem and take necessary steps to rectify Note Flame pattern improves with use TROUBLE SHOOTING GAS SAFE ENGINEER ONLY 14 REPLACEMENT PARTS 1 Front Coal Fuel Bed ...

Page 15: ...the thermocouple to establish the pilot flame The knob can then be released 4 The operating level of the burner is now set by turning the control knob from the pilot POSITION 2 through the minimum setting POSITION 3 to the maximum POSITION 4 The control knob is adjustable between these two positions 5 To turn off the appliance depress the control knob and turn clockwise until the POSITION 2 is rea...

Page 16: ...they will break if handled incorrectly Do not use a vacuum cleaner to clean the ceramics Ceramic Liners Use only a soft brush to remove any soot deposits from the ceramic liners during cleaning as this is the only method that can be used to remove deposits The ceramic liners are very delicate and should be treated accordingly 6 Reassemble in reverse order The screws should be tightened enough to e...

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