Cassese CS200 CART User & Parts Manual Download Page 1

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USER & PARTS MANUAL

Version 3

05/2018

Version 1

07/2014

Summary of Contents for CS200 CART

Page 1: ...USER PARTS MANUAL Version 3 05 2018 Version 1 07 2014...

Page 2: ...USER MANUAL CS200 CART 2...

Page 3: ...MEANS OF JOINING 16 3 H LOADING OF THE WEDGES 16 3 I CHANGING WEDGES SIZE 17 3 J SETTING THE SHOOTING POSITIONS 17 4 JOINING THE FRAME 19 5 MAINTENANCE 20 5 A SAFETY INSTRUCTIONS 20 5 B MAINTENANCE P...

Page 4: ...FAGE 38 4 ASSEMBLAGE DU CADRE 40 5 MAINTENANCE 41 5 A INSTRUCTIONS RELATIVES A LA SECURITE 41 5 B PROGRAMME DE MAINTENANCE 41 5 B a Maintenance quotidienne 41 5 B b Maintenance pr ventive 41 5 B c Tou...

Page 5: ...ner PRIOR TO PERFORM ANY MAINTENANCE MACHINE MUST BE LOCKED AND UNPLUGGED FROM AIR SUPPLY REFER TO CHAPTER I 5 A SAFETY INSTRUCTIONS PAGE 20 DO NOT OPERATE THE MACHINE IF COVERS OR PROTECTIONS ARE MIS...

Page 6: ...iding table 5 1st back fence 6 Angle adjusting screw 7 2nd back fence 8 Wedge distributor 9 Rebate clamp 10 Clamp pressure regulator 11 Air pressure gauge 12 Air pressure indicator 13 Wedge loading bu...

Page 7: ...ng operation is carried out by using Genuine Cassese Cartridge Wedges specially designed to perform perfect and tight frames corners 1 C ACCESSORIES SUPPLIED WITH THE MACHINE Z26999 1 x Magnetic adjus...

Page 8: ...Z1783 Yellow round clamp Z1791 Green round clamp Z18065 Round clamp holder Z21524 1 x Chevron rubber Z556 Grooved connector Z701 Male US connector F1 4 Z749 Quick coupling Z1343 x4 Nut Z1612 x4 Washer...

Page 9: ...eight 44 kg Dimensions Width 600mm 2ft 219 64 x Depth 589mm 1ft 113 16 x Height 1171mm 3ft 107 64 Air Supply Compressed air 6 7 bars Average consumption per cycle 2 Nl at 6 bars we consider one cycle...

Page 10: ...e floor should be flat and clean Select a location with proper lighting When levelling the machine if the machine is installed against a working table make sure a long frame will not be risen up by th...

Page 11: ...Figure 2 4 Connect the machine using the quick connectors as mentioned in chapter 0 Quick release Q R Female Air Connector Z749 Quick release Q R Female Air Connector Z749 The CS200 CART must be conn...

Page 12: ...wer panel with a N 10 flat span DO NOT REMOVE THESE SCREWS Then open the drawer to have access to the air pressure regulator knob Pull the air pressure regulator knob and turn it clockwise more pressu...

Page 13: ...the mouldings and remove the moulding that was against the back fence Figure 3 5 When adjusting the vertical rod clamp closer it is from the top of the moulding and faster will be the machine The mach...

Page 14: ...small mouldings lower than the height of the back fences it is necessary to use the set of spacer bars supplied with the machine This is an example of a bad setting the spacer bar not being used will...

Page 15: ...the moulding Figure 3 14 If the corner is opened towards outside Tighten the adjusting screw to correct the defect of the mouldings Check the quality of the angle by clamping the corner against the b...

Page 16: ...in the cartridge Please contact your local agent to try them Figure 3 20 It is recommended to use the proper type of wedges for joining always using hard wood wedges in all your frame will result in p...

Page 17: ...ollowing procedure Unlock the stop position handle Figure 3 25 Figure 3 26 Put on the table only one chop of moulding against the fence as per picture This will allow easy visualization of stapling po...

Page 18: ...e aluminum support of the joystick Lock the handle of the stop This will set your extreme external position Figure 3 30 Rotate back the pre clamping button in the OFF position Figure 3 31 Rotate the j...

Page 19: ...izontal clamps will move up to the moulding Figure 4 3 Press the top button of the joystick to insert the wedge inside the moulding Keep the button pressed until the machine releases the vertical clam...

Page 20: ...ck Refer to following chapter to perform this maintenance 5 A SAFETY INSTRUCTIONS page 20 5 C REMOVING THE DISTRIBUTOR HEAD page 21 5 D LUBRICATING THE DISTRIBUTOR HEAD page 22 Rotate red button in EX...

Page 21: ...L COLUMNS page 23 5 H TESTING THE SAFETIES OF THE MACHINE page 24 5 C REMOVING THE DISTRIBUTOR HEAD Periodically remove the distributor head to clean and lubricate it First remove the strip of wedges...

Page 22: ...d clean them using a clean cloth and lubricant spray The two small screws are dedicated to the internal square rod Sometime a wedge or a driver blade can stuck in top position Wedge removal tool Z535...

Page 23: ...n a shock down and try to remove the distributor Figure 5 11 Never push with your finger on a protruding wedge they are very sharpened Refer to chapter I 5 A SAFETY INSTRUCTIONS page 20 for safety ins...

Page 24: ...rd then backwards as soon as the pedal is released If not contact your local agent to replace the pedal assembly Figure 5 14 Figure 5 15 Make sure the machine is complete and that no part was removed...

Page 25: ...ur local dealer for technical support Wedge is breaking in the wood Try to use hard wood wedges or MDF wedges The backs are stained The clamps are working but the top bung doesn t move down The horizo...

Page 26: ...A DEBRANCHER DE L ALIMENTATION ELECTRIQUE ET PNEUMATIQUE N UTILISEZ PAS LA MACHINE SI UN COUVERCLE OU UNE PROTECTION EST ABSENT Ce marquage sur la machine vous recommande de lire le manuel avant toute...

Page 27: ...Vis d ajustage de l angle d assemblage 7 2nd but e 8 Distributeur 9 Griffes 10 Regulateur de pression des griffes 11 Manom tre 12 T moin de presence d air 13 Bouton de chargement des agrafes 14 Bouton...

Page 28: ...re en bois plastique ou MDF brevet n 7522814 L assemblage s op re par l insertion d agrafes Cassese tudi es pour resserrer les angles de vos cadres 1 A ACCESSOIRES FOURNIS AVEC LA MACHINE Z26999 1 x P...

Page 29: ...ART 29 Z1783 Elastom re jaune Z1791 Elastom re vert Z18065 Support lastom re Z21524 1 x Chevron Z556 Embout cannel Z701 Embout rapide US F1 4 Z749 Raccord rapide Z1343 x4 Ecrou Z1612 x4 Rondelle Z2578...

Page 30: ...4 kg Dimensions Largeur 600mm 2ft 219 64 x Longueur 589mm 1ft 113 16 x Hauteur 1171mm 3ft 107 64 Alimentation pneumatique Air comprim 6 7 bars Consommation moyenne cycle 2 Nl 6 bars uncycle un coin av...

Page 31: ...pieds doivent toucher le sol afin que la machine soit stable Lors de l installation de la machine assurez vous que le sol est plan et pourra supporter le poids de la machine La machine doit tre insta...

Page 32: ...ce appliquer la proc dure Figure 2 6 Figure 2 7 pour l ajuster Figure 2 4 Connecteur rapide femelle Z749 Connecter la machine en utilisant les connecteurs comme sp cifi chapitre II 2 B RACCORDS page 3...

Page 33: ...e 10mm Il ne faut pas retirer ces vis Ouvrir le tiroir pour avoir acc s au r gulateur de pression d air Figure 2 6 Figure 2 7 Tirer le bouton de r glage du r gulateur puis le tourner pour adjuster la...

Page 34: ...e il dispose de 7 positions La table coulissante doit tre ajust e pour pouvoir d finir les positions d agrafage Tourner le bouton de pre serrage en position ON Figure 3 1 Tourner le bouton de pr serra...

Page 35: ...es dont la hauteur est inf rieure aux but es il est parfois n cessaire d utiliser les barrettes Exemple de mauvaise utilisation sans les barrettes le presseur va alors toucher les but es La moulure ne...

Page 36: ...urs diff rentes 3 Les agrafes doivent tre align es avec les points les plus hauts des moulures Figure 3 14 Si le coin est ouvert cot ext rieur au cadre Serrer la vis ci contre V rifier nouveau la qual...

Page 37: ...ctez votre distributeur Cassese pour les obtenir Figure 3 20 Il est recommand d utiliser les agrafes adapt es au bois assembler l utilsation d agrafes bois dur dans un bois tendre engendrera un moindr...

Page 38: ...Suivre la procedure qui suit Desserrer la poign e de la but e de blocage de la position interne Figure 3 25 Figure 3 26 Poser une seule moulure sur la table comme dans l image ci contre Ceci permettra...

Page 39: ...eure Figure 3 29 Bouger la but e jusqu au contact avec le support du joystick Figure 3 30 Tourner le bouton de pr serrage en positon OFF Figure 3 31 Tourner le joystick et d placer la t te de distribu...

Page 40: ...1 Figure 4 2 Appuyer sur la p dale pour obtenir le serrage des moulures Figure 4 3 Appuyer sur le bouton pour tirer une premi re agrafe Conserver le bouton enfonc jusqu ce que la machine rel che la p...

Page 41: ...afin de nettoyer et de lubrifier la t te de distribution de la machine II 5 A INSTRUCTIONS RELATIVES A LA SECURITE page 41 II 5 C DEMONTAGE DE LA TETE DE DISTRIBUTION page 42 II 5 D LUBRIFICATION DE L...

Page 42: ...5 G LUBRIFICATION DES COLONNES HORIZONTALES page 44 II 5 H VERIFICATION DES SECURITES DE LA MACHINE page 45 5 C DEMONTAGE DE LA TETE DE DISTRIBUTION D monter r guli rement la t te de distribution de l...

Page 43: ...guide carr qui est l int rieur de la t te Ins rer l quivalent d une noisette de graisse Figure 5 8 Une agrafe peut parfois rester coinc e en position haute dans la t te Figure 5 9 Figure 5 7 Outils te...

Page 44: ...st maintenant d ccroch Suivre la proc dure II 5 C DEMONTAGE DE LA TETE DE DISTRIBUTION page 42 Afin de d monter le bloc de distribution et d bloquer la machine Si le bloc ne peut tre extrait tenter no...

Page 45: ...teur Cassese afin de les commander Un panneau manquant peut exposer l op rateur un risque d accident Pour votre s curit oter les moulures de la table de la machine ne posez pas vos mains sur la table...

Page 46: ...UR VERTICAL page 34 Essayer d utiliser un presseur plus dur chevron ou lastom re vert Le marteau est endommag d monter le bloc distributeur pour le contr ler suivre les procedures ci dessous pour le d...

Page 47: ...USER MANUAL CS200 CART 47 III EXPLODED VIEWS VUE ECLATEES...

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Page 59: ...Z26204 1 U BARREAU INFERIEUR BOTTOM BAR Z303 2 U VIS CHC M4 20 8 8 SCREW CHC 4 X 20 Z312 1 U VIS CHC 5 X 8 SOCKET CAP SCREW M5 X 8 Z506 1 U MARTEAU COURT mini cde 5 pcs Short wedge driver blade MOQ 5...

Page 60: ...SP Voir commentaire SPRING TRAC D 0 7 DE 8 LO 21 40 8 7 SP Z26924 2 U PLAQUETTE FIXATION SUPPORT PLATE Z26973 1 U G GTM 1630 1 5 Z26973 BUSHING Z26981 1 U PALIER CLIPS IGLIDUR MCM 10 02 BUSHING Z2753...

Page 61: ...DISTRIBUTEUR 2 2 A GALET DISTRIBUTOR Z26570 1 U FILTRE REGULATEUR 1 4 AW20 F02 AIR CONDITIONNER Z26575 2 U S E DISTRIBUTEUR 5 2 BOUTON TOURNANT 2 POS DISTRIBUTOR Z26584 2 U CELLULE VR1210F 04_2_03 PN...

Page 62: ...PNEUMATIC CARTRIDGE SUPPORT ASSY Z26864 1 U CAME DE DETECTION DETECTION CAM Z26980 1 U S E COLONNE SUPPORTS VERIN ET PRESSEUR COLUMN SUB ASSY Z27175 1 U S E GRIFFES CLAMP ASSY Z28448 1 U COLONNE D 20...

Page 63: ...USER MANUAL CS200 CART 63 V PNEUMATIC SCHEMATIC SCHEMA PNEUMATIQUE...

Page 64: ...USER MANUAL CS200 CART 64 VI CE CERTIFICATE DECLARATION DE CONFORMITE...

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