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IOM-DA0

3

9.  Develop system flow to a level near its expected 

normal rate, and reset the regulator set point by 
adjusting the loading system pressure control 
setpoint to the desired outlet pressure level.

SECTION VI

10.  Reduce system flow to a minimum level and 

observe pressure set point.  Outlet pressure 
will rise from the set point of Step 9 for a Model 
DA0.  The max i mum rise in outlet pres sure on 
de creas ing flow should not exceed the 10%.  If 
it does, consult factory.

VI. SHUTDOWN

1.  Shutoff inlet block valve.

2.  Shutoff auxiliary loading pressure source, if sup-

 plied. For spring loaded pilots, relax the range 
spring by turning the adjusting screw CCW until 
adjusting screw is removed.

3.  Allow sufficient time for the line pressure down-

 stream of the inlet block valve to bleed down.

4.  Shutoff the outlet block valve.

5.  Relieve the trapped upstream and downstream 

pressure and loading pres sure.

6.  The regulator may now be removed from the 

pipe line or disassembled for inspection and pre-
 ven ta tive main te nance while in-line.

VII. MAINTENANCE

A. General:

 

Item No. 

 

Part Description

 7 

...................................................................................Nut

 

10 ......................................................................Stop Plate

 13 

....................................................Guide 

Bearing/Piston

 

14 ...............................Lower and Upper Static Stem Seal

 

15 .......................................................... Cage O-ring Seal

 16 

............................................................................ Wiper

 17 

............................................................... Wiper 

Washer

 19 

............................................................................. Cage

 20 

.............................................................................. 

Plug

 21 

...................................................................... Seat 

Ring

 

27 ....................................................... Dynamic Side Seal

SECTION VII

1.   The regulator may be serviced without 

re mov ing the regulator from pipeline.  The 
reg u la tor is designed with quick-change trim 
to simplify maintenance.

2.   Record the nameplate information to req-

 ui si tion repair parts for the regulator.  The 
in for ma tion should include: size, Product 
Code and Serial Number.

3.   Refer to Section X for recommended repair 

parts.  Only use original equipment parts 
sup plied by Cashco for re build ing or re pair-
 ing reg u la tors.

4.  Owner should refer to owner's procedures 

for removal, handling, cleaning and disposal 
of nonreusable parts, i.e. gaskets, etc.

5.   The Inner Trim is re moved and replaced in 

the body ( 23) as an assemblage of parts.  
The Inner Trim Assembly, here in af ter called 

ITA

, consists of the following parts:

          WARNING

SYSTEM UNDER PRESSURE.  Prior to per form ing any 
maintenance, isolate the reg u la tor from the system and 
relieve all pressure.  Failure to do so could result in 
personal injury.

Figure 1: 

Dynamic Side Seals

Summary of Contents for DA0

Page 1: ...pical pipelinedebrisfromenteringvalveanddamaging internal soft goods primarily the dynamic seal 4 Steam traps should be installed before and after the regulator to provide proper drainage 5 Install th...

Page 2: ...not over pressurizing 6 Continue to slowly open the inlet upstream block valve until fully open 7 Continue to slowly open the outlet downstream block valve especially when the downstream pip ing syste...

Page 3: ...nance while in line VII MAINTENANCE A General Item No Part Description 7 Nut 10 Stop Plate 13 Guide Bearing Piston 14 Lower and Upper Static Stem Seal 15 Cage O ring Seal 16 Wiper 17 Wiper Washer 19 C...

Page 4: ...sembly of the ITA 1 To disassemble the ITA hold the lower part of the plug 20 in a bench vise Do not hold on the machined surface in the plug s 20 spindle area NOTE The spindle slides in Figure 2 Asse...

Page 5: ...r seal 16 is best left in this position overnight minimum of two 2 hours prior to final reassembly 2 After re forming the wiper seal remove parts 13 16 17 from cage 19 and disassemble this temporary a...

Page 6: ...eplate 99 located under one bolt head 9 Tighten the body bolting 11 12 evenly in an alternating cross pattern in one revolution increments to the following torque values G Pressure Testing 1 If a hydr...

Page 7: ...e path may be via plug seat or dynamic side seal 3 Pressure Containment Test a Pressurize inlet to 200 psig 13 8 Barg and outlet and cover dome to 150 psig 10 3 Barg with air or GN2 b Spray liquid lea...

Page 8: ...07 4 10 28 6 9 6 41 4 28 SIZE ORIENTATION S O Factor Body Size in DN Orientation Cover Dome on Top Cover Dome on Bottom 1 2 1 15 25 1 1 1 1 4 1 1 2 32 40 2 2 2 50 2 5 2 5 2 1 2 3 65 80 3 3 4 100 4 4...

Page 9: ...nd if necessary replace B Oversized regulator B Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller size regulator 2 Downstream pressure will...

Page 10: ...A reflectminimum parts required for inspection and rebuild Soft Goods Kit Those in column B include minimum trim replacement parts needed plus those Soft Goods parts from column A If the BOM is not av...

Page 11: ...uide Bearing 14 Seal 15 Cage Seal 16 Wiper Seal 17 Washer 18 Cage Cap Screws 19 Cage Item No Description 20 Plug 21 Seat 22 Spring 23 Body 24 Body Bushing 25 Cover Dome 27 Dynamic Seal see Figure 1 37...

Page 12: ...ooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature may raise under any opera...

Page 13: ...DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 1000HP OPT...

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