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IOM-DA0

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Cashco, Inc. declares that the products listed in the table below has been found to comply with the Essential 
Health and Safety Requirements relating to the design and construction of products intended for use in potentially 
explosive atmospheres given in Annex II of the ATEX Directive 2014/34/EU.  Compliance with the Essential 
Health and Safety Requirements has been assured by compliance with EN ISO 80079-36:2016 and EN ISO 
80079-37:2016.  The product will be marked as follows:

              II 2 G
Ex h IIB T6... T1 Gb
1000ATEXR1 X

The ‘X’ placed after the technical file number indicates that the product is subject to specific conditions of use as 
follows:

1.  The maximum surface temperature depends entirely on the operating conditions and not the equipment 

itself.  The combination of the maximum ambient and the maximum process medium temperature shall 
be used to determine the maximum surface temperature and corresponding temperature classification, 
considering the safety margins described prescribed in EN ISO 80079-36:2016, Clause 8.2.  Additionally, the 
system designer and users must take precautions to prevent rapid system pressurization which may raise 
the surface temperature of system components and tubing due to adiabatic compression of the system gas.  
Furthermore, the Joule-Thomson effect may cause process gases to rise in temperature as they expand 
going through a regulator.  This could raise the external surface temperature of the regulator body and 
the downstream piping creating a potential source of ignition.  Whether the Joule-Thomson effect leads to 
heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures.  The 
system designer is responsible for determining whether the process gas temperature may raise under any 
operating conditions.

2.  Where the process medium is a liquid or semi-solid material with a surface resistance in excess of 1G

Ω

special precautions shall be taken to ensure the process does not generate electrostatic discharge.

3.  Special consideration shall be made regarding the filtration of the process medium if there is a potential for 

the process medium to contain solid particles.  Where particles are present, the process flow shall be <1m/s 
(<3.3 ft/s) in order to prevent friction between the process medium and internal surfaces.

4.  Effective earthing (grounding) of the product shall be ensured during installation.

5.  The valve body/housing shall be regularly cleaned to prevent build up of dust deposits.

6.  Regulators must be ordered with the non-relieving option (instead of the self-relieving option) if the process 

gas they are to be used with is hazardous (flammable, toxic, etc.).  The self-relieving option vents process 
gas through the regulator cap directly into the atmosphere while the non-relieving option does not.  Using 
regulators with the self-relieving option in a flammable gas system could create an explosive atmosphere in 
the vicinity of the regulator.

7.  Tied diaphragm regulators with outlet ranges greater than 7 barg (100 psig) should be preset to minimize the 

risk that improper operation might lead to an outboard leak and a potentially explosive atmosphere.

8.  All equipment must only be fitted with manufacturer’s original spare parts.

9.  Ensure that only non-sparking tools are used, as per EN 1127-1, Annex A.

ATEX 2014/34/EU:  Explosive Atmospheres and Cashco Inc. Products

Summary of Contents for DA0

Page 1: ...pical pipelinedebrisfromenteringvalveanddamaging internal soft goods primarily the dynamic seal 4 Steam traps should be installed before and after the regulator to provide proper drainage 5 Install th...

Page 2: ...not over pressurizing 6 Continue to slowly open the inlet upstream block valve until fully open 7 Continue to slowly open the outlet downstream block valve especially when the downstream pip ing syste...

Page 3: ...nance while in line VII MAINTENANCE A General Item No Part Description 7 Nut 10 Stop Plate 13 Guide Bearing Piston 14 Lower and Upper Static Stem Seal 15 Cage O ring Seal 16 Wiper 17 Wiper Washer 19 C...

Page 4: ...sembly of the ITA 1 To disassemble the ITA hold the lower part of the plug 20 in a bench vise Do not hold on the machined surface in the plug s 20 spindle area NOTE The spindle slides in Figure 2 Asse...

Page 5: ...r seal 16 is best left in this position overnight minimum of two 2 hours prior to final reassembly 2 After re forming the wiper seal remove parts 13 16 17 from cage 19 and disassemble this temporary a...

Page 6: ...eplate 99 located under one bolt head 9 Tighten the body bolting 11 12 evenly in an alternating cross pattern in one revolution increments to the following torque values G Pressure Testing 1 If a hydr...

Page 7: ...e path may be via plug seat or dynamic side seal 3 Pressure Containment Test a Pressurize inlet to 200 psig 13 8 Barg and outlet and cover dome to 150 psig 10 3 Barg with air or GN2 b Spray liquid lea...

Page 8: ...07 4 10 28 6 9 6 41 4 28 SIZE ORIENTATION S O Factor Body Size in DN Orientation Cover Dome on Top Cover Dome on Bottom 1 2 1 15 25 1 1 1 1 4 1 1 2 32 40 2 2 2 50 2 5 2 5 2 1 2 3 65 80 3 3 4 100 4 4...

Page 9: ...nd if necessary replace B Oversized regulator B Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller size regulator 2 Downstream pressure will...

Page 10: ...A reflectminimum parts required for inspection and rebuild Soft Goods Kit Those in column B include minimum trim replacement parts needed plus those Soft Goods parts from column A If the BOM is not av...

Page 11: ...uide Bearing 14 Seal 15 Cage Seal 16 Wiper Seal 17 Washer 18 Cage Cap Screws 19 Cage Item No Description 20 Plug 21 Seat 22 Spring 23 Body 24 Body Bushing 25 Cover Dome 27 Dynamic Seal see Figure 1 37...

Page 12: ...ooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature may raise under any opera...

Page 13: ...DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 1000HP OPT...

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