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Case CX145C SR, Operator'S Manual

The Case CX145C SR Operator's Manual is a comprehensive guide that provides step-by-step instructions for operating and maintaining your machine. This essential manual includes detailed diagrams, troubleshooting tips, and safety information. Download your free copy from our website to ensure you have all the necessary information at your fingertips.

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Engine hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-74
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
Fuel tank filler pump (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
Load handling eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
Lower panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75
Optional tool supply valves (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
Rear view camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
Rear view mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
Safety valves (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
Side doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-72
Towing holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77
Windshield washer reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75

FAULT CODE RESOLUTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

Engine troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

FORWARD CONTROLS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9

Cigarette lighter or electrical socket (24 volts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Clock adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Diesel particulate diffuser (DPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Front lower window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Front right-hand console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Hand control levers and pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Menu screen display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Monitor switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
System display and function control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

GENERAL INFORMATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Description of the main components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Electro-magnetic interference (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Left, right, front and rear of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Note to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

GENERAL INFORMATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

Adjustment of engine valve rocker clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-84
Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
Bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85
Cab protection (ROPS and FOPS) (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
Checking the cylinders for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Checking the machine settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
Checking the opening of the quick coupler locking hook (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Diesel particulate diffuser (DPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Fan and alternator drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
Fire extinguisher (not supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Fluid capacities and lubricant specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Fluids, fuels and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Fuel tank filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
Gas spring inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
Grease points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Machine inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66

Summary of Contents for CX145C SR

Page 1: ...CX145C SR Part number 47510027 1st edition English April 2013 Replaces part number 47482502 Crawler Excavator OPERATOR S MANUAL ORIGINAL INSTRUCTIONS according to Directive 2006 42 EC Annex I 1 7 4 1 ...

Page 2: ...T Air suspension seat adjustments 3 5 FORWARD CONTROLS Hand control levers and pedals 3 9 Windshield 3 16 Front lower window 3 17 Front right hand console 3 18 Cigarette lighter or electrical socket 24 volts 3 18 System display and function control panel 3 19 Monitor switches 3 24 Menu screen display 3 27 Diesel particulate diffuser DPD 3 37 Clock adjustment 3 48 LEFT HAND SIDE CONTROLS Left hand ...

Page 3: ...ry master switch if equipped 3 73 Engine hood 3 74 Lower panels 3 75 Windshield washer reservoir 3 75 Load handling eyes 3 76 Towing holes 3 77 Safety valves optional 3 78 Optional tool supply valves optional 3 78 Fuel tank filler pump if equipped 3 79 Cab protection ROPS and FOPS 3 81 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Cab Operating 4 1 Cab Running in Procedure 4 3 STARTING THE UNIT ...

Page 4: ...sporting the machine 5 1 Tie downs for shipping Procedure 5 6 Transport setting for long arm machine 5 8 Towing 5 9 6 MAINTENANCE GENERAL INFORMATION Basic instructions 6 1 Fluids fuels and lubricants 6 5 Fluid capacities and lubricant specifications 6 9 Grease points 6 10 Levels 6 22 Engine 6 24 Cooling system 6 27 Fuel system 6 30 Releasing pressure in the hydraulic system 6 37 Hydraulic circuit...

Page 5: ...t 6 68 Replacing a backhoe bucket 6 69 Checking the opening of the quick coupler locking hook optional 6 71 Air conditioning 6 73 Diesel particulate diffuser DPD 6 76 Gas spring inspection 6 76 Torque specifications 6 77 Fuses 6 78 Batteries 6 80 Alternator 6 84 Starter motor 6 84 Bulb replacement 6 85 MAINTENANCE CHART Maintenance Chart 6 87 STORAGE Preparing for storage 6 90 Periodic checks 6 91...

Page 6: ......

Page 7: ...avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the si...

Page 8: ...WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Battery post terminals and related accessories contain lead and lead compounds Wash hands after handling 1 2 ...

Page 9: ...N Dealer in order to make sure that any adaptations or modifications made are in keeping with the ma chine s technical specifications and with prevailing safety requirements Any modification or adaptation which is not approved by the manufacturer may invalidate the machine s initial confor mity with safety requirements The machine must undergo regular inspections the frequency of which varies acco...

Page 10: ...oxi mate values and the machine fitting shown in the illustrations may not correspond with standard models For precise information on specific machine models and versions please consult your CASE CONSTRUCTION Dealer Reproduction or translation even partial is prohibited without written authorization from CNH America LLC Com pany 1 4 ...

Page 11: ...ntification CX145C SR standard type with monobloc boom hydraulic crawler excavator 90D28BEF 1 CX145C SR standard type with offset boom hydraulic crawler excavator A15D1736 2 CX145C SR LC type hydraulic crawler excavator 6391BA7A 3 1 5 ...

Page 12: ...Category Hydraulic Excavator CX145C SR 2 Product identification number QC3CE6 003N 4 Engine Make and type ISUZU AM 4JJ1X Serial number ATTENTION The engine and fuel system on your ma chine is designed and built to government emissions standards Tampering by dealers customers operators and users is STRICTLY PROHIBITED BY LAW Failure to comply could result in government fines rework charges invalid ...

Page 13: ...or diesel machine DPD00001A 7 Component serial numbers Hydraulic pump Swing reduction gear Travel reduction gears Travel control valve Attachment control valve Swing control valve Cab protection FOPS Falling Objects Protective Structure optional Complies with ISO 10262 level 2 standard Identification number E4E41FA0 8 Structure protection ROPS Roll Over Protective Structure Complies with ISO 12117...

Page 14: ...1 GENERAL INFORMATION Quick coupler optional 1 Serial number 2 Weight 3 Working pressure 4 Type 5 Part number 6 Date of manufacture 7 SWL Safe Working Load QC0001 10 1 8 ...

Page 15: ...erence EMC Interference may arise as a result of add on equipment which may not necessarily meet the required standards As such interference can result in serious malfunction of the unit and or create unsafe situations you must observe the following The maximum power of emission equipment radio telephones etc must not exceed the limits imposed by the national authorities of the country where you u...

Page 16: ...ch supports the upperstructure frame The upperstructure frame supports the attachment at the front end of the machine plus the engine hydraulics and cab When the operator works the controls the engine driven pump delivers hydraulic fluid to the control valves The control valves distribute the hydraulic fluid to the various cylinders and hydraulic motors employed A cooling system maintains the hydr...

Page 17: ...mp 14 Engine compartment 15 Counterweight 16 Air filter 17 Batteries 18 Tracks 19 Travel reduction gears 20 Lower rollers 21 Upper rollers 22 Tension shock absorbers 23 Idler wheels 24 Cab Operator s compartment 25 Swing components 26 Dozer blade standard machine only 27 Fixed boom standard machine with offset boom 28 Moving boom standard machine with offset boom 29 Offset boom cylinder standard m...

Page 18: ...1 GENERAL INFORMATION 1 12 ...

Page 19: ...icate the dif ferent ways of coping with these situations Other safety messages are used throughout the manual to indicate specific dangers Whatever type of work is being done earthmoving han dling etc the safety measures for private or public work sites are those which conform to current regulations in the country concerned or the type of operation concerned for example mining quarrying undergrou...

Page 20: ...ction of each control Incorrect operation of the controls can cause serious injuries Check all controls and safety devices in a safe open area before starting work Keep away from dangerous areas such as ditches overhangs rocky areas etc Make a survey of the work site and determine the possible dangers before using the machine Before parking the machine make sure that the ground is stable Plan the ...

Page 21: ...erations To access or exit the operator s compartment the left hand control arm must be in the raised position Never forget this basic requirement Never leave the operator s compartment while the en gine is running To get in or out of the cab it is imperative that the up perstructure frame is in line with the undercarriage Dust smoke or mist can reduce visibility and cause an accident Reduce speed...

Page 22: ...out maintenance on this machine proceed as fol lows Park the machine on flat level ground Lower the attachment until it is resting on the ground Lower the dozer blade if equipped until it rests on the ground Stop the engine and remove the ignition key Lock the tracks to prevent any machine movement Any unauthorized modifications made to this ma chine can cause serious injury Do not undertake any m...

Page 23: ...ns below When disconnecting battery cables always disconnect the negative cable first When connecting battery cables always connect the negative cable last Never short circuit the battery terminals with metal ob jects Do not weld grind or smoke near the batteries Before performing maintenance for the electrical sys tems or electric welding always place the key of the battery master switch in O Off...

Page 24: ...al pro vided with the implement Implement operation and maintenance For the implement operation and maintenance refer to the operator s manual provided with the implement Safety area The safety area is the space necessary for the machine to operate at the maximum range of the tool and at full swing 360 plus 2 m 1 Working area 2 Safety area TD673F 001 2 2 6 ...

Page 25: ...r lines In U S A and Canada call one of many One Call System Directory services If you do not know the local number call the national number U S A and Canada only 1 888 258 0808 Check with local authorities for laws regulations and or strict penalties requiring you to locate and avoid existing utilities ATTENTION Call all local utility companies before you perform any machine operation Know the ut...

Page 26: ...ls clean and legible Clean safety decals with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or remove safety decals Replace all safety decals that are damaged missing painted over or illegible If a safety decal is on a part that is replaced make sure the safety decal is installed on the new part...

Page 27: ...2 SAFETY INFORMATION Position of decals When replacing a decal make sure it is located as shown below 0608B8A2 2 See chapter Illustration of decals for the functions of decals 2 9 ...

Page 28: ...2 SAFETY INFORMATION 50C06B9B 3 See chapter Illustration of decals for the functions of decals 2 10 ...

Page 29: ...2 SAFETY INFORMATION E5054225_TU 4 2 11 ...

Page 30: ...erence This decal draws attention to the fact that in certain po sitions there can be interference of the tool between the attachment and the operator s compartment Always ob serve a minimum safety distance between the tool and the operator s compartment in case of swinging or accidental movements X411GJ 001 6 2 12 ...

Page 31: ...6ERKX 001 7 Seat belt This decal shows that the seat belt must always be fas tened so that you don t get ejected if the machine turns over 4PICYH 001 8 Operator s manual This decal shows that you must read the operator s man ual before using the machine XS2IDH 001 9 Maintenance or inspection This decal shows that the engine must be stopped and the ignition key removed during maintenance or inspect...

Page 32: ...ion of the control levers Part number KHP17380 This decal shows the function of the left hand and right hand control levers 7XQ428 001 12 Control pattern card if equipped Part number KHP17380 This card is placed on one side or the other according to selected configuration type of the control levers in the pocket provided in the cab See Control pattern selection decal 6E680147 13 Auxiliary control ...

Page 33: ...INFORMATION For hydraulic breaker and or high flow with right hand op tion Part number KHP1941 7XQ428 004 15 For hydraulic breaker and or high flow with left hand op tion Part number KHP11720 7XQ428 007 16 2 15 ...

Page 34: ...Part number KHP17380 KHP21120 With right hand option KHP21150 with left hand option KHP21160 with right and left hand option This decal shows the function of the left hand and right hand control levers 577691F4 17 7B236A9F 18 9D26D073 19 BDC826DF 20 2 16 ...

Page 35: ...de if equipped KHP1573 with option and dozer blade if equipped KHP20950 with offset boom if equipped KHP20960 with option and offset boom if equipped This decal shows the function of the travel control levers and pedals KHP1486 22 Cigarette lighter socket 24 volts Part number KHP11590 This decal shows the location and the voltage of the cigarette lighter socket It is strictly prohibited to connect...

Page 36: ...u must read the operator s man ual before using the Diesel Particulate Diffuser system BA43936A 26 Free swing Part number KHP18370 This decal indicates that it is necessary to read the oper ators manual when the free swing is used 650BE50C 27 Dozer blade interference standard machine only Part number KHP1384 This decal draws attention to the fact that in certain po sitions there can be interferenc...

Page 37: ... the telephone number for assistance 9FD61F7D 30 Cab protection FOPS Falling Objects Protective Struc ture optional and ROPS Roll Over Protective Structure Part number KHP18640 This decal indicates that it is prohibited to weld drill and cut the cab protection CC3A17F2 31 Engine hood Part number KHP1335 This decal warns that it is essential to stop the engine before opening the hood 401D7D58 32 2 ...

Page 38: ... This decal warns that it is forbidden to start the engine by any other means than with the ignition key E7B784DD 34 Risk of falling Part number KHP12220 This decal shows that a safety distance must be main tained during movements on the upperstructure frame B999F19B 35 Exhaust Part number KHP1338 This decal warns that one must never touch the silencer when it is still hot 1F66BD6C 36 2 20 ...

Page 39: ... be removed while the cooling system is still hot Wait for the system to cool down before carrying out any operation CA7E04B3 38 Fan belt Part number KHP1337 This decal warns that the fan and the fan belt must never be touched while the engine is running Stop the engine before performing any operation DCA5AA09 39 Intercooler Part number KHP18130 This decal warns the operator not to touch the high ...

Page 40: ...This decal shows that it is necessary to consult the oper ator s manual before handling the batteries C6BD7891 42 Fuel filter replacement Part number KHP15770 This decal indicates that fuel filter replacement must be performed correctly after reading the operator s manual D04321CE 43 Servicing table Part number KMP12391 LC type Part number KMP12401 standard machine type Part number KMP12920 standa...

Page 41: ...hat the high pressure valve of the common rail must not be loosened because the engine fuel system is highly pressurized It indicates that high pressure fuel may spray out dangerously 275A6D39 46 Engine operation Part number KHP17440 This decal warns the operator not to step on the engine It indicates that engine maintenance must be performed correctly after reading the operator s manual 06BE768D ...

Page 42: ...E01E2AF 49 Low sulfur fuel Part number KHP18120 This decal indicates that it is necessary to use only ultra low sulfur fuel and refer to operator s manual A054864D 50 Slinging points Part number KHP19380 This decal shows where to attach slings when handling the excavator Never use any other slinging points apart from those designated by this decal 20A61537 51 Hydraulic reservoir Part number KHP133...

Page 43: ... Part number KHP1388 This decal reminds the operator not to allow anyone to stand within the working range of the attachment while the engine is running risk of being crushed DCA4C62B 54 Danger electric line Part number KHP18060 This decal shows that work near overhead high voltage electric lines must not be done without checking before hand that all necessary measures have been taken to re spect ...

Page 44: ...589 57 Control pattern selection if equipped Part number KHP12300 This decal shows the two different types of configuration of the control levers and the instructions to be observed 73D70B68 58 Control pattern selector if equipped Part number KHP1757 This decal shows the position in which the selector must be placed according to the selected configuration type of the control levers See Control pat...

Page 45: ...8C2B 60 Quick coupler optional This decal shows the precautions to be taken to ensure that the implement is correctly installed on the quick cou pler COUPL 001 61 Battery Disconnect Switch Part number KHP22050 This decal indicates that battery disconnect switch must be disconnected after reading the operator s manual B2013_TU145_NA 62 2 27 ...

Page 46: ...nals and their meaning before attempting to operate this machine Raise load vertically DC04E038 1 Face machine operatorr raise right forearm vertical with index finger pointing up and move hand in a small circular motion Lower load vertically DC04E039 2 Face machine operator extend right arm down point index finger down and move hand in small circular motion Move load horizontally DC08E040 3 Face ...

Page 47: ...t arm out horizontally from shoulder make a fist with index finger pointing in swing direction Swing right DC08E045 8 Face machine operator extend left arm out horizontally from shoulder make a fist with index finger pointing in swing direction Arm in DC08E046 9 Face machine operator bend at elbows with arms facing operator make fists and point thumbs in toward each other Arm out DC08E047 10 Face ...

Page 48: ... with index finger pointing out and rotate hand in a forward circular motion Travel forward DC08E050 13 Face machine operator bend both elbows in make fists and rotate fists one over the other in a reverse circular motion Travel reverse DC08E051 14 Face machine operator bend both elbows in make fists and rotate fists one over the other in a forward circular motion Close bucket Bucket in or dig DC0...

Page 49: ...ake fist with right hand and hold stationary bend left arm in make fist with left hand and rotate left fist in a small reverse circular motion Turn right DC08E055 18 Face machine operator raise left forearm up make fist with left hand and hold stationary bend right hand arm in make fist with right hand and rotate right fist in a small forward circular motion Move this much DC08E056 19 Face machine...

Page 50: ...y is illustrated Stop DC08E058 21 Face machine operator raise left arm out horizontally from shoulder with hand open and facing down move arm in a horizontal motion back and forth Emergency stop DC08E059 22 Face machine operator raise both arms out horizontally from shoulders with hands open and facing down move arms in a horizontal motion back and forth Stop engine DC08E060 23 Face machine operat...

Page 51: ...outside and use the handle 2 from the inside 25A7B37E 1 602EFBD3 2 The door can be latched in completely open position To unlatch the door tilt the lever 3 downward NOTICE Do not leave the door ajar Fix it in a latched position NOTICE When seated in the operator s compartment with the engine running make sure that you do not oper ate the left hand control lever inadvertently when unlock ing the do...

Page 52: ... Fall hazard Jumping on or off the machine could cause an injury Always face the machine use the handrails and steps and get on or off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps Failure to comply could result in death or serious injury W0141A To get in or out of the machine use t...

Page 53: ... s compartment controls and accessories WARNING Misuse hazard Before starting the engine make sure you are fully aware of the location and the function of each control Failure to comply could result in death or serious injury W0226A 96B5C1C9X 1 3 3 ...

Page 54: ...rstructure swing controls 7 Footrest or option pedal 8 Travel control levers and pedals 9 Footrest or option pedal or offset boom pedal if equipped 10 Front right hand console monitor display 11 Right hand console 12 Right hand control lever boom and bucket controls 13 Right hand switch panel 14 Air vents 15 Fuse box 16 Travel control pedal 17 Dozer blade control lever standard machine only 3 4 ...

Page 55: ...the seat can only be carried out when the operator is seated in the seat the engine is shut down and the ignition key is set to ACC accessory current supply 398F5A5D 1 1 Combined height and weight adjustment 2 Weight adjustment indicator 3 Fore aft adjustment 4 Seat back angle adjustment 5 Lumbar support adjustment 6 Seat and control arm assembly fore and aft adjust ment 7 Armrest angle adjustment...

Page 56: ...001 3 Seat back angle adjustment WARNING Unexpected machine movement Before tilting the back of the seat forward you must raise the armrests This prevents acci dental operation of the control levers Failure to comply could result in death or se rious injury W0210A To adjust the seat back angle hold the lever 4 in the raised position Move with the seat back to the desired position and then release ...

Page 57: ...ase the control 3VH81N 001 6 Armrest angle adjustment Raise the armrest and adjust to the desired angle using the knob 7 then lower the armrest C492932B 7 Headrest adjustment The headrest 8 can be adjusted upward and downward and backward and forward NOTE To make the headrest return to its initial position to the rear tilt it completely forward and then release it M6KYEG 001 8 3 7 ...

Page 58: ...y W0046A Sit comfortably in the operator s seat pull out a long sec tion of belt and engage it in the fastening system 9 NOTE If the section of belt pulled out is not long enough release it so it rolls up and then pull it out again To release the seat belt press down on the releasing lever 9 ATTENTION Inspect the seat belt Make sure that it is not damaged that the mounting screws are correctly tig...

Page 59: ...otate due to the force of inertia In this event make allowance for the extra movement by releasing the control slightly earlier VF3UDD 005 1 1 The arm extends 2 The arm retracts 3 The upperstructure turns to the left 4 The upperstructure turns to the right 298F39C8 2 Boom and bucket right hand control lever The speed of movement of the boom or the bucket de pends on the control lever tilt angle In...

Page 60: ...of inertia In this event make allowance for the extra movement by releasing the control slightly earlier VF3UDD 005 5 1 The boom lowers 2 The boom raises 3 The upperstructure turns to the left 4 The upperstructure turns to the right 298F39C8A 6 Arm and bucket right hand control lever op tional The speed of movement of the arm or the bucket depends on the control lever tilt angle In the intermediat...

Page 61: ...e travel speed selector Refer to page 3 24 KW9JGV 001D 9 Auxiliary pedal if equipped WARNING Unexpected machine movement ALWAYS lock the auxiliary pedals when not in use Failure to comply could result in death or se rious injury W0222A This pedal is used for optional accessories such as hy draulic breaker if equipped etc Refer to page 4 34 See chapter Adjustment and locking auxiliary pedals ATTENT...

Page 62: ...right 2 The clamshell turns to the left See chapter Adjustment and locking auxiliary pedals ATTENTION Consult your CASE CONSTRUCTION Dealer before mounting optional tools LY2WL1 001 11 Low flow hydraulic circuit proportional switch if equipped This switch is used for optional accessories such as clamshell if equipped etc NOTICE Consult your CASE CONSTRUCTION Dealer to select the optional accessory...

Page 63: ...oom 1 The offset boom pivots to the right 2 The offset boom pivots to the left 3 The pedal is locked Place the protection on the pedal to lock it 4 The pedal is unlocked Place the protection forwards to use the pedal 8C23A635 13 877A4C2E 14 Footrest GTQCYL 001C 15 Locking the travel pedal When the travel pedal is not used it is necessary to lock the pedal For locking the pedal engage the locking p...

Page 64: ...ng the auxiliary pedals if equipped WARNING Unexpected machine movement Shut down the engine before adjusting the auxiliary pedals Failure to comply could result in death or se rious injury W0277A The adjustment of auxiliary pedals is adapted for use with the accessory installed on the attachment Accessory using two pedal flows can be operated in two directions the locking pin 1 is removed SNKQ6K ...

Page 65: ... Accessory using a single flow can be operated in only one direction the locking pin 1 is engaged SNKQ6K 002 20 Accessory removed the pedals must be locked the lock ing pin 1 is engaged in the locking hole SNKQ6K 003 21 3 15 ...

Page 66: ...ury C0045A Opening 1 Fold the sunshield 1 optional back against the wind shield and operate the lever 2 Hold the lower and upper handles 3 and carefully raise the windshield 618AD7C2 1 2 Pull the windshield to the rear until it engages perfectly behind the cab 9B0FA38B 2 Closing 1 Use the lever 2 to release the windshield 2 Hold both handles 3 and carefully lower the wind shield Make sure the wind...

Page 67: ... window may only be removed when the windshield is open 1 Remove the window from its housing by sliding it up ward 1193950E 1 2 Place the window in the storage position provided to the left of the operator s seat and then engage it cor rectly D0F9C4B9 2 3 17 ...

Page 68: ...d manu ally ATTENTION The air vents must always be open when the air conditioning is in use 6L2VLK 002 1 Cigarette lighter or electrical socket 24 volts The ignition key being in the On position press then release the cigarette lighter 4 ATTENTION Do not keep the cigarette lighter pushed in to avoid damage NOTICE If the cigarette lighter does not move outwards 30 seconds after pressing it in pull ...

Page 69: ...3 CONTROLS INSTRUMENTS System display and function control panel MUC8LU 034Z 1 MUC8LU 044Z 2 3 19 ...

Page 70: ...y to wait until the fuel tank is empty before filling with fuel If the tank becomes empty air bleeding of the fuel system is required 4 Work mode icon These indicators display the initial work mode and the engine speed that was selected with the engine acceleration button and work mode selector Refer to page 3 58 5 Travel mode icon At low speed is displayed At high speed is displayed 6 Working lig...

Page 71: ...tput state is entered automatically for the at tachment 14 Mute icon Displayed when the radio volume is muted 15 Hour meter The hour meter displays the engine operation time in units of 0 1 hr 6 min 16 DPD Diesel Particulate Diffuser gauge Indicates the state of the DPD filter When 5 gauge indicators are lit DPD regeneration is performed Refer to page 3 37 17 Display during DPD Diesel Particulate ...

Page 72: ... engine Indicates that there is a problem short or disconnection in the electrical system of the engine An alarm sounds Stop the engine and remove the ignition key and then in spect the electrical system Consult your CASE CONSTRUCTION Dealer Elec problem Indicates that there is a problem in the elec trical system An alarm sounds In this case stop the engine and remove the ignition key and then inv...

Page 73: ...n option line operation is performed but the option line mode is not selected correctly Service due Displayed when service is due for an oil fil ter For details on the maintenance see Maintenance information in the menu Engine idling Indicates that the engine is idling because engine idling is selected Auto warm up Indicates that auto warm up is operating Idle shut down Displayed before the engine...

Page 74: ... The selected attachment is displayed on the monitor screen ATTENTION Before changing the attachment type stop operation and set the machine in parking position 4 Front wiper switch This switch has 3 positions Off Intermittent and Continuous When the switch is pressed to operate the wipers in termittently I is displayed on the monitor When the switch is pressed again to operate the wipers continuo...

Page 75: ...o select or a change a menu item MUC8LU 026 2 Refer to page 3 27 for use 9 Camera display switch Press this button to switch between the machine information screen machine information camera joint display and camera image independent display mode travel mode clock and warning only Mode 1 Normal screen MUC8LU 003Z 3 Machine information screen Mode 2 Camera screen 3PZT8U 003Z 4 Machine information p...

Page 76: ...ay returns to 0 NOTE If the key is switched Off the hour meter goes out If the hour meter button is pressed after the key is switched Off only the hour meter will be displayed for 20 seconds NOTE When a camera image is displayed the cam era image is switched each time the camera select switch is pressed Refer to page 3 27 3 26 ...

Page 77: ...o access the following menu If 4 is pressed the display returns to the machine infor mation screen original screen K38QEJ 002 2 Brightness day 1 Push button 1 or 2 2 Pushing button 1 is down level Pushing button 2 is up level 3 Push button 3 to access the following menu If 4 is pressed the display returns to the machine infor mation screen original screen UJ5ZBX 002 3 3 27 ...

Page 78: ...ing menu If 4 is pressed the display returns to the machine infor mation screen original screen Y2Q5JH 002 5 Maintenance information 1 Push button 3 or 4 2 Select item of Maintenance information 3 Push button 2 4 Push button 1 or 2 5 Select page of 1 or 2 or 3 Perform maintenance and reset the maintenance time 1 Push button 3 or 4 2 Select item 3 Long push on button 2 to reset remaining time NOTE ...

Page 79: ...d one more time the display returns to the machine information screen NB1Y5Z 005Z 7 Auxiliary hydraulics Pattern 1 1 Push menu button 1 8KYGS8 001Z 8 2 Select Auxiliary hydraulics 8KYGS8 002 9 3 The auxiliary hydraulics screen is displayed by carry ing out operations 1 and 2 KS1YPB 002 10 3 29 ...

Page 80: ...draulics screen is displayed by carry ing out operation 1 KS1YPB 002 12 Breaker or crusher selection 1 Push button 3 or 4 and select item Attachment type 2 Push button 1 or 2 and choose attachment type Breaker or Crusher NOTE The display screen is different when a proportional valve is attached AXFRYQ 002 13 3 30 ...

Page 81: ...H3 002 14 Flow setting 1 Push button 3 or 4 and select item of Set max flow 2 Push button 1 or 2 and choose maximum number or flow 3 Pushing button 1 is down number Pushing button 2 is up number NEMECY 002 15 Pressure setting if equipped 1 Push button 3 or 4 and select item of Set max pressure 2 Push button 1 or 2 and choose maximum number of pressure 3 Pushing button 1 is down number Pushing butt...

Page 82: ...LMXLB3 002 17 When adjusting the pressure depress the option pedal completely or slide the proportional switch to maximum If low flow and high pressure are selected the adjust ment setting may not input If high flow and low pressure are selected the adjust ment setting may not input LMXLB3 009 18 Adjust pressure setting 1 Raise the oil temperature according to Bringing the machine up to operating ...

Page 83: ... or slide the proportional switch to maximum NOTE Make adjustments before connecting to an at tachment LMXLB3 005 21 4 Hold the switch until Pressure adjusting complete is displayed on the screen LMXLB3 006 22 5 Operation complete LMXLB3 007 23 6 Returns automatically LMXLB3 008 24 3 33 ...

Page 84: ...isplay camera setting 1 Push button 3 or 4 and select item of Camera set ting 2 Push button 2 NOTE A maximum of 3 cameras can be installed Con sult your CASE CONSTRUCTION Dealer if you would like to install an additional camera CS1NXY 001 25 3 34 ...

Page 85: ...or Off 2 View display Camera1 2 1 Push button 3 or 4 2 Select item 2 View display Camera1 2 3 Push button 1 or 2 4 Select item On or Off 2 View display CAMERA1 3 1 Push button 3 or 4 2 Select item 2 View display Camera1 3 3 Push button 1 or 2 4 Selrct item On or Off Full screen display 1 Push button 3 or 4 2 Select item Full screen display 3 Push button 1 or 2 4 Select item On or Off On screen dis...

Page 86: ...g button 1 is pressed EH85RT 004Z 27 1 Camera1 2 Camera2 3 Camera3 The pictures above display when all camera outputs are set to On There is a maximum of 5 types of screen displays NOTE When camera mode is using the words Side side camera and or Rear rear camera appear on the screen EH85RT 005 28 3 36 ...

Page 87: ...ed temporarily from the tailpipe as particulate matter combustion progresses during diffuser regeneration It does not imply any problems Do not execute regeneration in a poorly ventilated room The smell of exhaust gas from the tailpipe is different from that of a normal diesel car The different smell is the effect of the exhaust gas purification function White smoke is produced if the engine is st...

Page 88: ...ge DPD trouble Red 2 Gauge Normal operation Collected particulate matter amount is indicated In automatic regeneration Remaining regeneration time is displayed In manual regeneration Remaining regeneration time is displayed 3 Message Displayed during automatic regeneration manual regeneration and when a manual regeneration request is issued 4 Switch Used to start manual regeneration 3 38 ...

Page 89: ...ation may change into manual regeneration since automatic regeneration does not start or is not completed normally Stop the engine if the machine is not used for a long time 1 The gauge becomes full Automatic regeneration starts The green lamp is lit The buzzer sounds for 2 seconds The following message is displayed cyclically Auto DPD Re gen Minimum regeneration time 8 minutes NOTE The regenerati...

Page 90: ...ontinued when automatic regeneration is suspended for a long time Move to a safe place as quickly as possible and execute regeneration Operation changes to manual regeneration if automatic regeneration is suspended for a long time 1 In automatic regeneration The green lamp is lit The following message is displayed cyclically Auto DPD Re gen 2 Carry out either of the following Pressing the switch P...

Page 91: ...f the following if the lamp and the indicator blink 1 Stop machine operation and carry out cooling When cooling is completed the lamp and the indicator are lit After cooling is completed The green lamp is lit The indicator is lit The buzzer sounds 2 seconds The following message is displayed Auto DPD Re gen Automatic regeneration starts 2 Press the switch to suspend automatic regeneration NOTE Aut...

Page 92: ...d Carry out cooling after completion of work Press the switch again to restart automatic regeneration The green lamp is lit The indicator is lit The buzzer sounds 2 seconds The following message is displayed Auto DPD Re gen Automatic regeneration starts 3 42 ...

Page 93: ...s time the engine problem warning lamp goes on and the diffuser needs to be repaired NOTE Consult your CASE CONSTRUCTION Dealer if a red DPD icon is displayed Manual regeneration finishes earlier immediately after the machine runs than when the engine is cool The water temperature may rise during manual regeneration 1 The orange lamp blinks The buzzer sounds for 2 seconds The following message is ...

Page 94: ... CONTROLS INSTRUMENTS Regeneration time 20 to 25 minutes NOTE The regeneration time may differ depending on the conditions 4 The gauge becomes zero The lamp goes out Manual regeneration is complete 3 44 ...

Page 95: ...egeneration If regeneration is suspended for a long time the engine problem warning lamp goes on and the diffuser needs to be repaired 1 In manual regeneration The orange lamp is lit The following messages are displayed cyclically Manual DPD Re gen Do not operate 2 Carry out one of the following operations Set the function cancellation lever to the unlock position safety bar out Operate the engine...

Page 96: ...ation When the switch is pressed again while the orange lamp is blinking manual regeneration starts Do not press the switch if manual regeneration should not be started The blinking orange lamp goes out 10 seconds later 1 In automatic regeneration The green lamp is lit The following message is displayed cyclically Auto DPD Re gen 2 Pressing the switch 3 Automatic regeneration stops The green lamp ...

Page 97: ...l stop blinking and go out after 10 seconds The following message is displayed again Push DPD switch to activate 8 Manual regeneration starts The orange lamp is lit The buzzer sounds for 2 seconds The following messages are displayed cyclically Manual DPD Re gen Do not operate Regeneration time 20 to 25 minutes 9 Manual regeneration is complete The gauge becomes zero The lamp goes out 3 47 ...

Page 98: ...lay the menu screen ETGEOB 001 1 2 Select Clock adjust in the menu screen by pressing buttons 2 to 3 and enter by pressing button 5 ETGE0B 004 2 3 Set the time on Hour Minutes by pressing buttons 2 to 3 and 4 to 5 and return to the menu screen by pressing 1 ETGEOB 005 3 3 48 ...

Page 99: ...nditioning control Refer to page 3 52 6 Emergency shut down switch This control enables the engine to be shut down in emergency or when it is not possible to shut it down by means of the ignition key Press on the front of the control the engine stops the audible warning device sounds the control indicator lamp comes on and the message Engine stop is dis played refer to page 3 19 To start the engin...

Page 100: ...ed This switch is used for optional accessories such as hy draulic breaker if equipped etc Consult your CASE CONSTRUCTION Dealer to select the optional accessory compatible with your machine and to correctly adjust the flow required for its use 1 Proportional switch Option control switch 2 Option control switch 3 Horn switch 3208F2E6_TU 2 3 50 ...

Page 101: ...the operator s compartment without having raised the lever beforehand The function cancellation lever cancels the hydraulic con trols In the raised position all hydraulic controls are stopped In the lowered position all hydraulic controls are opera tional The left hand control arm is raised along with the function cancellation lever for better access ATTENTION The engine must be started with the f...

Page 102: ...3 Temperature 4 Ventilation 5 Air conditioning 6 Windshield defroster 7 Air flow direction 8 Air recycling 9 Display screen On Off This push button 1 is for turning the system On or Off NOTICE When the system is turned On it will operate at the same setting as the one selected previously KAPW1A 002 2 3 52 ...

Page 103: ...eit To select the scale required press the two push buttons 3 simulta neously for five to ten seconds The degrees Fahrenheit temperature will be followed by an F GG7D18 001 4 Air recycling This button 8 allows for two different types of air circula tion to be selected Fresh air from outside or recycled air from inside The type of circulation will be changed each time the button is pressed Indicati...

Page 104: ... on the display screen will disappear NOTICE When this button is used the control 7 is de activated W98JSC 003 8 Air conditioning ATTENTION When using the air conditioning it is essen tial for all the operator s compartment windows the wind shield and the cab door to be kept closed The air vents must be kept in open position The air conditioning can be used in two different ways manual or automati...

Page 105: ...n hot or cold air quickly Cold air Quit the automatic mode by pressing button 2 then press button 3 down to the minimum temperature of 18 C 64 4 F Ventilation will be at maximum and cold air flow will come from the front Hot air Quit the automatic mode by pressing button 2 then press button 3A up to the maximum temperature of 32 C 89 6 F Ventilation will be at maximum and the flow of hot air will ...

Page 106: ...1 Tool quick coupler locking and unlocking control switch Optional This switch is located on the left hand control arm To unlock pull the locking pin 1 towards you and simul taneously press the top of the switch In this position the audible alarm device sounds and the tool can be installed or removed NOTE For safety reasons the switch cannot be operated by simply pressing the top To lock press the...

Page 107: ...opened and closed to the left or right as required 219CEA58 1 Magazine rack Located on the left hand side behind the operator s seat 30B46DEB 1 Coat hanger hook The hook is on the rear left hand cab upright NOTICE Take care not to obscure the view with clothes that are too bulky A00CDBA6 1 3 57 ...

Page 108: ... the output has priority Each selected mode A H or SP is displayed on the screen NOTE To select the SP mode operate the indexing pin while rotating the acceleration button to the right NOTE If there is no change in engine speed press and release the engine automatic idle speed selector 3 Engine idle speed selector This control enables automatic engine idle without op erating the throttle button To...

Page 109: ... as hy draulic breaker if equipped etc Consult your CASE CONSTRUCTION Dealer to select the optional accessory compatible with your machine and to correctly adjust the flow required for its use 9 Proportional switch Option control switch 10 Option control switch 11 Engine idle switch EC33398B_TU_14N 2 3 59 ...

Page 110: ...buttons 1 through 6 Preset station One FM1 one FM2 and one AM station can be preset for each button If you long push the desired number of the preset keys 1 to 6 with the radio ON the receiving frequency is registered with the number selected The preset display flashes 3 times and then the fre quency display lights up 7 Tuning button TUNE When TUNE button is held down for at least one sec ond the ...

Page 111: ...e should be done again The radio is capable to store 6 stations of FM and 6 sta tions of AM Auto store memory During radio mode pressing this button and release will automatically scan the current band and store available stations to preset memory 1 to 6 ATTENTION The operation of Auto Store Memory will erase previously memorized stations In case not stored in stored in desired preset button pleas...

Page 112: ...e se lected before shutting down the engine remains un changed 3 Auxiliary 12 volts socket This socket is used to power electrical equipment of 12 volts NOTICE It is strictly prohibited to connect devices of a different voltage 4 Option control optional 0454BF85A 1 Cup holder Located on the front right hand side of the operator s seat the cap holder is designed to hold a beverage container Y1MGWJ ...

Page 113: ... of movement during this procedure Failure to comply could result in death or se rious injury W0245A This lever is used to operate the dozer blade Pull the lever the dozer blade rises Push the lever the dozer blade lowers The operation of the dozer blade stops when the lever is released The lever returns to the neutral position NOTE With the engine stopped if the dozer blade is in raised position ...

Page 114: ... CONTROLS INSTRUMENTS REARWARD CONTROLS Fuse box Located on the left hand site behind the operator s seat 16B896A8 1 Remove the cover of the fuse box To replace a fuse refer to page 6 78 4E4FFA9E 2 3 64 ...

Page 115: ...toward the front 9977F62C 1 Roof hatch Open the roof curtain To open the roof hatch operate the two handles and push the handles To close the roof hatch pull the two handles until engagement NOTICE Since roof hatch opening is assisted by two gas struts simply follow through the closing movement with out pulling or trying to hold it back 3EFD9403 1 3 65 ...

Page 116: ... top of the cab on the left hand side and is controlled by a three position switch set in the lamp base Positions On continuous operation Off shut down and intermediate position goes off 30 seconds after closing the door ATTENTION Make sure that the lights are switched off af ter use otherwise the batteries may become discharged NOTE To replace bulbs Refer to page 6 85 878F63EA 1 3 66 ...

Page 117: ...raining agent in the fuel tank It may damage the engine NOTE Clean around the fuel cap before refuelling and do not remove the filter located in the filler orifice Refer to page 6 64 NOTE In cold weather use fuel corresponding to the am bient temperature Refer to page 6 5 ATTENTION In cold weather fill the fuel tank after each working day to prevent the formation of condensation When installing th...

Page 118: ... Rear view mirrors WARNING Avoid injury and or machine damage Keep the mirrors clean and properly adjusted Failure to comply could result in death or serious injury W1078A Cab Two rear view mirrors CE2898F2 1 F31B0E82 2 3 68 ...

Page 119: ...3 CONTROLS INSTRUMENTS Upperstructure Two rear view mirrors at the front FB58285B 3 E61A8D40 4 Two rear view mirrors at the rear 8CD93014 5 3 69 ...

Page 120: ...S INSTRUMENTS Visibility zone The illustrations below show the visibility zone that each rear view mirror must cover A15DA5C5 6 A5944FB9 7 For adjustment and mounting of rear view mirrors refer to page 4 30 3 70 ...

Page 121: ...NTS Rear view camera Located in the rear of the machine make sure the rear view camera is clean before undertaking any travel NOTE optional A second camera is located in the right hand side on the machine E77BE10C 1 3 71 ...

Page 122: ...n closing put the struts back into their storage housing NOTICE Always install the struts when the doors are open ATTENTION Never leave tools or other objects behind the side doors NOTE Use the ignition key to lock the side doors Right hand door The right hand door gives access to certain hydraulic components pump filter etc and also to the engine fuel and oil filters EB9D1262 1 Left hand door The...

Page 123: ...f the battery master switch in O Off position when engine is running the electrical systems can be damage NOTICE When the engine is stopped always wait one minute minimum before to place the key of the battery master switch in O Off position otherwise the com puter program of the hydraulic will not exit successfully NOTE When the key of the battery master switch is in O Off position the stations s...

Page 124: ... is completely opened make sure the locking system is correctly engaged 3D382C54 1 Closing WARNING Moving parts Make sure the hood is closed properly before driving the machine Failure to comply could result in death or se rious injury W0280A Lift the hood slightly pull the support strut back lower the hood and lock it using the the ignition key B7B3F98A 2 3 74 ...

Page 125: ...ION Do not run the machine with the panels re moved 8D120A48 1 Windshield washer reservoir This reservoir located in the rear left hand compartment is equipped with an electric pump which is operated from the monitor switches refer to page 3 24 NOTICE Never operate the windshield washer control when the reservoir is empty This could cause damage to the electric pump Remove the cap to add windshiel...

Page 126: ...nt Always have a bucket installed when using the con necting rod eye Failure to comply could result in death or serious injury W0246A When lifting loads the slings and chains must be attached to the load handling eye on the bucket or on the quick coupler if equipped Refer to page 4 20 NOTICE This load lifting eye will only carry the load indi cated in the maximum lift chart See decal inside the ca...

Page 127: ...possible carry out the repairs at the site Failure to comply could result in death or se rious injury W0286A Located at the front and rear of the undercarriage These holes are used to tow heavy objects up to 10 t 22046 23 lb Refer to page 5 9 Make sure that the slings chains and accessories are in perfect condition and can bear the load to be moved ATTENTION Towing must always be done in alignment...

Page 128: ...r in the event of a line or hose accidentally breaking In the latter event they also ensure that the attachment may be lowered gently to the ground On boom cylinders 35B7B12F 1 On arm cylinder 3F69328A 2 Optional tool supply valves optional Located on each side of the end of the arm these valves are used to ensure oil supply to optional tools for exam ple hydraulic breakers etc These valves have t...

Page 129: ...round stop the engine and set the ignition key to the On position contact 2 Take the inlet pipe out of the storage compartment 09F438D8 1 3 Measure the height of the drum and place the identifi cation clamp 1 of the suction tube at a length slightly less than that of the drum height 4 Make sure that the end strainer of the suction tube is correctly attached and then insert the suction tube in the ...

Page 130: ...lling begins NOTE It is possible to stop filling at any time for any reason empty drum for example by turning the switch to the Off position 8 When the fuel tank is full turn the switch and the selector switch to the Off position stopped In Auto mode the audible alarm device will cease to function 9 Run the pump for a few moments to empty the pipe outside the drum Clean and replace the inlet pipe ...

Page 131: ...ture the fitting supports and fastening elements on the machine are an integral part of the structure After a fire corrosion or collisions any possible damage to the cab protection structure must be carefully evaluated by specialised and qualified personnel In any case all damaged parts must be replaced by genuine spare parts so that the original conditions are reinstated Consult your CASE CONSTRU...

Page 132: ...3 CONTROLS INSTRUMENTS 3 82 ...

Page 133: ... machine The operator must be alone on the machine 13 Make sure nobody is standing in the machine work ing area 14 Find out about current safety measures in use on the work site 15 Work out a convenient means of escape from the machine emergency exit via the windshield the rear window glass in the event of the machine turning over or tipping over or the cab door being jammed 16 Before undertaking ...

Page 134: ...level out rubble or push objects transversal stress on the attachment 18 Avoid running the engine in a confined space If there is no alternative proper ventilation must be provided at all times 19 Dust smoke or mist can reduce visibility and cause an accident Reduce speed or come to a complete halt until visibility has improved 20 In the event of an operation problem or failure move the machine to...

Page 135: ...tly During the run in period the following checks and servic ing operations should be carried out in addition to those specified in the service schedule After the first 50 hours Check the pad screws are tightened to the correct torque Refer to page 6 56 Check all nuts and screws are tightened to the correct torque Refer to page 6 77 If equipped Check the cab protective structure Refer to page 6 66...

Page 136: ...een configured a special access code has to be recorded which must be entered whenever you start the engine ATTENTION Once the code has been recorded do not forget it as it can not be changed without consulting your CASE CONSTRUCTION Dealer Code recording 1 Set the ignition key to the On position 2 Password and 4 boxes are displayed on the display screen 3RW3PD 003 1 3 Use the following buttons to...

Page 137: ... entered when starting the engine You are not obliged to activate the anti theft protection In that case all you have to do is to turn the ignition key to the Off position when shutting down the engine In that configuration it will not be necessary to enter the code when starting the engine 12K2R4 002Z 3 Entering the access code If the anti theft protection was activated the last time the engine w...

Page 138: ... from the one registered the message Error is displayed the opera tion has to be restarted Place the ignition key in the Off position and repeat Steps 1 to 3 NOTE If the anti theft protection was activated the last time the engine was turned off it will still be possible to start the machine without the access code or with the wrong code but the engine will run at idle speed and will stop if the m...

Page 139: ... Make sure that the function cancellation lever is in the raised position 80856A8C 1 3 Make sure the engine throttle button 1 is in low idle position In cold weather leave it in half way position 4 Turn the ignition key 2 to On position 5 If necessary enter the anti theft code Refer to page 4 4 In cold weather the Engine pre heat icon appears on the systems display panel 84BB2A7F 2 6 Sound the hor...

Page 140: ...ction cancellation lever NOTE Check the systems display and console frequently while the engine is running Refer to page 4 10 NOTICE This machine is equipped with a new type of en gine incorporating a high pressure fuel injection system which reduces the emission to the environment and re spects the regulations applicable to level 4 engine emis sions Starting this engine takes about 1 second befor...

Page 141: ...ers Warming up takes approximately 5 to 10 minutes Manual engine warm up With the engine throttle button a quarter open start the engine and allow it to run approximately for 5 to 10 minutes When the coolant temperature reaches the second segment carry out the hydraulic fluid warm up procedure Hydraulic fluid warm up 1 Turn the engine throttle button to half open position Lower the function cancel...

Page 142: ...r serious injury W0250A When the engine has started and before beginning work the following procedure must be observed 1 Let the engine idle for about five minutes until it has warmed up 2 Move the engine throttle button to the maximum speed position Once normal operating temperature has been reached check the following The exhaust smoke is normal There is no abnormal noise or vibration There are ...

Page 143: ...ure Refer to page 6 5 Hydraulic fluid The viscosity must correspond to the ambient temper ature conditions Refer to page 6 5 Coolant solution It must have specifications corresponding to the ambi ent temperature Refer to page 6 5 In hot weather Follow the recommendations made below Keep the coolant at the correct level in the coolant reservoir and in the radiator Use the correct solution of ethyle...

Page 144: ... lever When ditching along the edge of a road it may be nec essary to change the attachment offset in relation to the machine Check from time to time and correct if neces sary If earth or mud stays stuck inside the bucket open and close the bucket several times so as to loosen the earth or the mud After work remove any mud and clean the machine When operating the attachment take care that the buck...

Page 145: ...art the engine taking into consideration the prevail ing weather conditions 5 Check all indicator lamps and gauges are operating correctly 6 Lower the function cancellation lever 7 Try out all the controls in a safe open area 4 13 ...

Page 146: ...tely except in emergency situations 3 Turn the ignition key 2 to the Off position NOTE To activate the anti theft protection when stopping the engine refer to page 4 4 NOTICE If the engine is to be shut down for a consider able length of time refer to page 4 46 In the event of an emergency 84BB2A7F 1 In the event of an emergency or if it is not possible to stop the engine using the ignition key pr...

Page 147: ...e undertaking any travel raise the at tachment and the dozer blade if equipped NOTE Travel speed depends on the tilting angle of the travel control levers and pedals and the speed travel mode selected NOTE The different travel configurations described here after are with the travel reduction gears to the rear of the upperstructure 71DCD62A 1 Travel alarm The travel alarm sounds continuously or for...

Page 148: ...urning to the left forward travel Simply press the right hand pedal or the right hand lever forward 3USM2U 001 4 Turning to the right forward travel Simply press the left hand pedal or the left hand lever for ward VEWP8J 001 5 Turning to the left reverse travel Simply press the right hand pedal or the right hand lever rearward ZTP4TE 001 6 4 16 ...

Page 149: ...to the left Press the right hand pedal or the right hand lever forward and at the same time press the left hand pedal or the left hand lever rearward ATTENTION Turning on the spot cannot be done if high speed travel is selected ZOCMTZ 001 9 Gradual turn on the move Press one of the pedals or one of the levers and at the same time press the other pedal or the other lever in the same direction but s...

Page 150: ...ipment is in good condition and all hooks are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Crushing hazard This operation may be dangerous You are advised to wear suitable clothing and respect all relevant safety messages Failure to comply could result in death or serious injury W0283A WARNING Hazard to bystanders ALWAYS make sure the work a...

Page 151: ... compartment ATTENTION Before handling the machine make sure the slings are in perfect condition and that they are ca pable of supporting the weight of the machine Refer to page 8 5 ATTENTION It is imperative to use the sling points indi cated on the machine decals Refer to page 2 8 NOTICE The machine must be handled very slowly and horizontally 11AD25EB 1 3OS524 002 2 4 19 ...

Page 152: ...se Burst Check Valve on your machine s boom cylinders This system prevents the sudden lowering of the load in the event of a failure of a hydraulic hose line or fitting in the boom hydraulic system Such a failure can cause personal injury or death Know and understand each signal from the signal person before you start Always know the location of all persons in your work area before you start Make ...

Page 153: ...NTION Maintain this position throughout the load handling operation W1UFZ2 001A 2 The handling eye must be able to be seen from the cab throughout the load handling operation ATTENTION It is strictly forbidden to use the front or rear fixing points 1 of the quick coupler to handle the load NOTE The quick coupler eye can be used for handling loads up to 10 t W1UFZ2 002B 3 4 21 ...

Page 154: ...llside operations can be dangerous Rain snow ice loose gravel or soft ground etc can change the ground conditions You must make a judgment if it is safe to operate your machine on any hillside or ramp Failure to comply could result in death or serious injury W0144A WARNING Overturning hazard Before parking the machine make sure the ground is stable Plan the worksite so that the ground is flat hard...

Page 155: ...nife The depth of dig varies depending on the type of material Excavating method UJAY1P 001 2 UJAY1P 002 3 1 Correct 2 Incorrect The backhoe bucket will dig in and cause a stall 3 Incorrect The backhoe bucket is pushed upwards This will also increase the cycle time Operating the offset boom if equipped When the arm is operated the position of the rear arm cylinder changes Be careful not touch hose...

Page 156: ...ker towards the machine and never use it as a lever as the stress would be borne by the quick coupler cylinder XOQMIB 002 1 Quick tool installation and removal WARNING Hazard to bystanders ALWAYS make sure the work area is clear of bystanders and domestic animals before starting this procedure Know the full area of movement of the machine Do not permit anyone to enter the area of movement during t...

Page 157: ...sloping slightly towards the cab to release the safety device Extend the bucket cylinder rod completely and maintain the hydraulic pressure so that the latching hook retracts TX8XZ1 002A 3 4 Operate the arm control lever so as to bring the quick coupler hook 2 around the tool pin 3 TX8XZ1 003 4 5 Operate the bucket control lever so that the pin is com pletely engaged in the quick coupler hook TX8X...

Page 158: ...53DF 7 8 Maintain the pressure in the bucket cylinder to allow the latching hook to close Raise the attachment so you can see the bucket pin TX8XZ1 007A 8 9 Make sure you can see that the bucket pin is correctly engaged in the latching hook NOTE If it is not possible to make a visual check sitting in the operator s seat get down from the machine and make sure that the tool is correctly connected w...

Page 159: ...tically vertical sloping slightly towards the cab to release the safety device Extend the bucket cylinder rod completely and maintain the hydraulic pressure so that the latching hook retracts KKZVLU 021A 11 2 Place the switch 1 in unlocking position The audible alarm device will sound Refer to page3 56 6B4353DF 12 3 Operate the bucket control to lay the bucket safely on flat level ground KKZVLU 02...

Page 160: ...4 OPERATING INSTRUCTIONS 4 Operate the arm control to unhook the tool KKZVLU 024A 14 4 28 ...

Page 161: ...engine breaks down use the following procedure to lower the attachment 1 Turn the ignition key to the On position 3F901DF6 1 2 Lower the function cancellation lever FF241191 2 3 Place the control lever s in the position corresponding to the downward movement required D5075429 3 4 29 ...

Page 162: ... the cab upper Adjust the mirror to see the left rear edge of the machine by sight Tightening torque of bolt 1 71 6 91 2 N m 52 8 67 3 lb ft L dimension 165 mm 6 5 in 64F68433 1 Tightening torque of bolt to tight the body of the mirror 4 5 5 5 N m 3 3 4 1 lb ft CE2898F2 2 On the cab lower Adjust the mirror to see the right front edge of the machine by sight L1 dimension 280 mm 11 0 in L2 dimension...

Page 163: ...ont Adjust the mirror to see the right front edge of the machine by sight L dimension 310 mm 12 2 in 200515AA 5 Tightening torque of bolt to tight the body of the mirror 4 5 5 5 N m 3 3 4 1 lb ft FB58285B 6 On the upperstructure rear Adjust the mirror to see the right rear edge of the machine by sight L dimension 280 mm 11 0 in BE1F04E1 7 4 31 ...

Page 164: ...terweight left Adjust the mirror to see the rear of the machine by sight L dimension 455 mm 17 9 in 4238E75D 9 Tightening torque of bolt to tight the body of the mirror 4 5 5 5 N m 3 3 4 1 lb ft 8CD93014 10 On the counterweight right Adjust the mirror to see the rear of the machine by sight L dimension 40 mm 1 6 in 818B6E94 11 4 32 ...

Page 165: ...4 OPERATING INSTRUCTIONS Tightening torque of bolt to tight the body of the mirror 4 5 5 5 N m 3 3 4 1 lb ft 8CD93014 12 4 33 ...

Page 166: ...at you select the correct circuit configuration and flow rate for the tool Hydraulic breaker or single flow hydraulic circuit configuration Pedal type 1 Make the necessary tool connections and then using a hexagonal wrench open the supply valves located at the tip of the arm left hand and right hand side VOHLGR 016 1 2 Switch 1 located on the front right hand console cor responding to the hydrauli...

Page 167: ...iguration and flow rate and pressure for the tool DF9E19E2 5 5 Unlock the pedal and engage the locking pin 1 SNKQ6K 002 6 6 Use the control pedal to operate the hydraulic breaker ATTENTION In Bucket mode do not carry out operation using auxiliary line If you do that the warning message Auxiliary set up required will be displayed with buzzer sound Stop operation immediately and carry out auxiliary ...

Page 168: ...es located at the tip of the arm left hand and right hand side VOHLGR 016 9 2 Switch 1 located on the front right hand console cor responding to the hydraulic breaker Every time the switch 1 is pressed one of the differ ent types of flow patterns recorded for the pump can be selected For flow setting method refer to page 3 27 VOHLGR 002 10 3 The icon of the accessory associated with each type of f...

Page 169: ...lure or damage to the tool make sure that you select the correct circuit configuration and flow rate and pressure for the tool DF9E19E2 13 5 Proportional switch 1 Proportional switch Option control switch 2 Option control switch 3 Horn switch 4 Proportional switch Option control switch 5 Option control switch 6 Engine idle switch 3207DF38 14 4 37 ...

Page 170: ...correct circuit configuration and flow rate and pressure for the tool EC3339BB 15 Muti purpose circuit with pressure adjuster Pedal type 1 Make the necessary tool connections and then using a hexagonal wrench open the supply valves located at the tip of the arm left hand and right hand side VOHLGR 016 16 2 Switch 1 located on the right hand console upwards corresponding to the demolition grab Ever...

Page 171: ...Z 18 4 After switch 1 has been operated the set flow and pressure will be displayed for a set amount of time 1B507B50Z 19 NOTE To prevent failure or damage to the tool make sure that you select the correct circuit configuration and flow rate and pressure for the tool 26D72C31 20 5 Unlock the pedal VSLYI8 004 21 4 39 ...

Page 172: ...mediately and carry out auxiliary set up VOHLGR 005 22 Proportional switch type 1 Make the necessary tool connections and then using a hexagonal wrench open the supply valves located at the tip of the arm left hand and right hand side VOHLGR 016 23 2 Switch 1 located on the right hand console upwards corresponding to the demolition grab Every time the switch 1 is pressed one of the differ ent type...

Page 173: ...ent failure or damage to the tool make sure that you select the correct circuit configuration and flow rate and pressure for the tool 26D72C31 27 5 Proportional switch 1 Proportional switch Option control switch 2 Option control switch 3 Horn switch 4 Proportional switch Option control switch 5 Option control switch 6 Engine idle switch 3207DF38 28 4 41 ...

Page 174: ...uxiliary line If you do that the warning message Auxiliary set up required will be displayed with intermit tent whistle sound Stop operation immediately and carry out auxiliary set up NOTE To prevent failure or damage to the tool make sure that you select the correct circuit configuration and flow rate and pressure for the tool EC3339BB 29 4 42 ...

Page 175: ...1 l min 11 2 UK gpm 176 l min 38 7 UK gpm 38 l min 8 4 UK gpm 164 l min 36 1 UK gpm 34 l min 7 5 UK gpm 160 l min 35 2 UK gpm Changing the flow patterns NOTE To prevent failure or damage to the tool make sure that you select the correct circuit configuration and flow rate for the tool 1 Operate the switch 1 located on the front right hand switch panel to display the flow pattern to be changed Ever...

Page 176: ...G INSTRUCTIONS 3 Operate the windshield wiper switch 1 to show the previous pattern Operate the auto idling switch 2 to show the following pattern 4 Operate the travel speed switch 3 to record 3RW3PD 004C 32 4 44 ...

Page 177: ...kers nibblers or other special attachments Left hand control lever The left hand control lever can control four machine oper ations for the operator s convenience The radio mute switch is located on the underneath side of the left hand control lever while button 3 enables the horn Two additional function switches 1 and 2 are available for optional use NZIMV6 002B 1 Right hand control lever The rig...

Page 178: ...th the under carriage retract the attachment dig the bucket into the ground and lower the dozer blade if equipped 3 Turn the engine throttle button to low idle position and let the engine run for approximately five minutes 4 If necessary activate the anti theft protection Refer to page 4 4 A965DECD 1 5 Stop the engine remove the ignition key 3F901DF6 2 6 Raise the function cancellation lever 80856...

Page 179: ...annot be avoided set up approved traffic signs WARNING Fall hazard Jumping on or off the machine could cause an injury Always face the machine use the handrails and steps and get on or off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps Failure to comply could result in death or se ri...

Page 180: ...4 OPERATING INSTRUCTIONS 4 48 ...

Page 181: ...oks are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Crushing hazard This operation may be dangerous You are advised to wear suitable clothing and respect all relevant safety messages Failure to comply could result in death or serious injury W0283A WARNING Pressurized system Before removing the attachment from the machine make sure the air p...

Page 182: ...d The counterweight MUST be removed before transporting the machine without an attachment Con sult you dealer Failure to comply could result in death or serious injury W0260A ATTENTION Make sure you know the safety rules and regulations before transporting the machine Make sure both trailer and machine are fitted with the right safety equipment Loading 1 Place a block behind the trailer wheels Ins...

Page 183: ...travel and steering con trols are reversed NOTE If the machine is equipped with a dozer blade it is preferable to load the machine with the dozer blade facing the trailer to prevent interference with the attachment UUDO6A 004 4 5 Machine without attachment Place the machine in line with the trailer with the travel reduction gears towards the access ramps ATTENTION In this position the travel and s...

Page 184: ...lade if equipped on the floor of the trailer 8 Stop the engine remove the ignition key and raise the function cancellation lever 9 Make sure that all doors hoods and access panels are correctly locked 10 Fold the rear view mirrors inwards UUDO6A 008 8 11 Use blocks and chains to fasten the machine and the attachment if equipped to the trailer See Tie downs for shipment Procedure on page 5 6 2 0238...

Page 185: ...Select low travel speed 6 Move the machine forward slowly raising the attach ment if equipped so as to keep it a few centimetres off the ground 7 Turn the rear view mirrors back to their correct posi tion 8 Machine without attachment Install the attachment and the counterweight ATTENTION When the attachment has been installed all air must be removed from the hydraulic circuit and the machine must ...

Page 186: ...ortation 6 Verify that everything is blocked and tied down before transporting the machine NOTICE Movement of the machine during transportation is dangerous Secure the machine firmly with wire rope or the like so that it won t move from vibration Example 2 2_0236 2 A Wire rope B Block C Stop block D Chain E Rubber mat 1 Check that the machine is properly loaded in position and that the trailer is ...

Page 187: ...achines with blade install chains to the installa tion holes at the top ends of blade cross and tightly pill the chains to attach the other ends of chains to the trailer 2_0237 4 A Wire rope B Block C Stop block D Chain E Rubber mat 8 Verify that everything is blocked and tied down before transporting the machine NOTICE Movement of the machine during transportation is dangerous Secure the machine ...

Page 188: ...he transport location B Otherwise the boom top will be higher than the operator s cabin and can cause interference with objects above the cabin 6C01E3F7 2 NOTICE Before setting the machine in transportation po sition be sure to fold the bucket Otherwise the bucket may hit the operator s cabin Do not dig with arm cylinder pin in the transporting loca tion Otherwise the machine will be damaged DD146...

Page 189: ...s injury W0259A ATTENTION Towing must always be done in alignment with the undercarriage NOTICE The machine must be towed very slowly over a short distance and only if it is really unavoidable Towing the machine First make sure that it can be towed without risk of further damage As far as possible try to carry out repairs on spot or consult your CASE CONSTRUCTION Dealer If the machine is bogged do...

Page 190: ...5 TRANSPORT OPERATIONS Towing a load To tow a load of up to 10 tons use one of the towing holes provided for this purpose Refer to page 3 77 IHKO3C 001 2 5 10 ...

Page 191: ...und Unless otherwise specified all maintenance operations must be carried out with the engine stopped and the key removed from the ignition key It is preferable to wait for all circuits to cool down before starting work Clean the grease fittings before lubrication Clean around plugs and filler holes before adding fluid No dust or dirt must enter the components or the circuits Wear suitable clothin...

Page 192: ...Analysis program Consult your CASE CONSTRUCTION Dealer Hourmeter The hourmeter enables service operations to be sched uled Its hourly indications are the same as those of a clock when the engine is running Servicing intervals are carefully calculated to guarantee safe and efficient machine operation Be sure to carry out all the servicing operations properly as defined in this manual G2Z2N3 004Z 1 ...

Page 193: ... track rollers and the idler wheels are not leaking oil Attachment Check the cylinders are not leaking oil Check the condition of all lines Check the condition of the bucket teeth After starting the engine Did the engine start correctly Are the exhaust fumes normal Any strange noises Check for abnormal noise on the hydraulic components Check the components for signs of leaking oil or water Check t...

Page 194: ...of the quick coupler without prior authorization can cause serious injury Do not carry out any modification without authorization Consult your CASE CONSTRUCTION Dealer NOTICE If you use your quick coupler under particularly severe conditions with a hydraulic breaker or in a corrosive environment etc the servicing and inspection intervals must be reduced Incorrect functioning ATTENTION Make sure th...

Page 195: ...0 F to 20 C 68 0 F CASE AKCELA HYDRAULIC EXCAVATOR FLUID COLD CLIMATE MS 1216 ISO VG 32 DIN 51524 PART 2 Biodegradable fluid 30 C 22 0 F to 40 C 104 0 F This yellow coloured fluid is miscible with standard fluid If used to change standard fluid it is advisable to drain the circuit completely before refilling with this fluid CASE AKCELA HYDRAULIC EXCAVATOR FLUID BIO MS 1230 ISO VG 46 DIN 51524 PART...

Page 196: ...atures have low sulphur content have very little residual carbon Recommended conditions that can be applied to diesel fuel JIS Japanese Industrial Standard No 2 DIN Deutsche Industrie Normen DIN 51601 SAE Society of Automotive Enginneers based on SAE J 313C No 2 D S15 BS British Standard based on B 1S 2869 1970 Class A EN 590 less than 10 ppm sulfur Or fuel specified by the country using these sta...

Page 197: ... Methyl Ester Biodiesel Biodiesel Fuel consists of a family of fuels derived from vegetable oils treated with methyl esters ATTENTION Biodiesel Fuel blends are approved for your engine only if they comply with EN14214 Specification Standards or ASTM D6751 ATTENTION It is imperative that you check which blend is approved for your engine with your CASE CONSTRUC TION Dealer Be aware that the use of B...

Page 198: ...d in the machine ATTENTION Machines must not be stored for more than three months with Biodiesel Fuel blends in the fuel system If long storage periods are necessary the engine must run on Diesel Fuel for 20 hours to flush the Biodiesel Fuel out of the engine fuel system prior to storage ATTENTION Biodiesel Fuel must not be stored in on site storage tanks for more than three months Any spillage of...

Page 199: ...tand the relative legislation applicable to your country Where no legislation exists obtain information from suppliers of oils filters batteries fuels antifreeze cleaning agents etc with regard to their effect on man and nature and how to safely store use and dispose of these sub stances Local Environmental Agency will in many cases be able to help you as well Fluid capacities and lubricant specif...

Page 200: ...ts mentioned on the right of the description indicate the number of lubrication points NOTE After lubrication refit the protective and indicating plastic caps to the grease fittings Machine 1E981954A 1 Every 50 hours standard machine only Dozer blade 8 Dozer blade cylinders 4 94E155A8 2 6 10 ...

Page 201: ...INTENANCE Every 500 hours Turntable 2 1BB18963 3 Turntable teeth 1 See Greasing the turntable teeth 6D2BC56F 4 Every 2000 hours Swing reduction gear 1 See Greasing the swing reduction gear 915C2984A 5 6 11 ...

Page 202: ...rm DBF801AC 6 ATTENTION If the following linkage points are not equipped with original parts these points must be lubricated every 50 hours Every 1000 hours Boom bottom pin 2 Boom cylinder top pin 2 Arm cylinder bottom pin 1 8U6DVD 001 7 6 12 ...

Page 203: ...6 MAINTENANCE Every 1000 hours Boom cylinder bottom pin 2 8U6DVD 002 8 Boom arm linkage 2 8U6DVD 003 9 Arm cylinder top pin 1 8U6DVD 004A 10 6 13 ...

Page 204: ...1B7D 11 ATTENTION If the following linkage points are not equipped with original parts these points must be lubricated every 50 hours Every 1000 hours Boom bottom pin 2 Boom cylinder top pin 2 Arm cylinder bottom pin 1 94E155A8 12 6 14 ...

Page 205: ...6 MAINTENANCE Every 1000 hours Boom cylinder bottom pin 2 8U6DVD 002 13 Boom arm linkage 3 8U6DVD 003 14 Arm cylinder top pin 1 8U6DVD 004A 15 Every 50 hours Boom cylinder top pin 2 DB521CB7 16 6 15 ...

Page 206: ...6 MAINTENANCE Offset boom pin 10 07C803C9 17 6 16 ...

Page 207: ...6 MAINTENANCE Arm backhoe bucket 375EFD72 18 AB1F527A 19 6 17 ...

Page 208: ...ydraulic hammer etc these points must be lu bricated every 10 hours 6AJ2D6 001B 20 ATTENTION If these linkage points are not equipped with original parts these points must be greased every 50 hours Every 1000 hours Yoke connecting rod linkages 4 ATTENTION If an accessory other than the bucket is in stalled hydraulic hammer etc these points must be lu bricated every 10 hours 8U6DVD 016B 21 Bucket c...

Page 209: ...INTENANCE Quick coupler tool optional Type of grease refer to page 6 5 Every 50 hours Cylinder bottom pin 1 Locking system pivot 1 BPX2DN 004 23 Cylinder top 1 BPX2DN 005 24 Hook pivot 1 BPX2DN 006 25 6 19 ...

Page 210: ... surface is not well greased add grease If the grease is white due to moisture content etc replace it with new grease 5ZISAG 003 26 If the presence of water is detected remove the plug 2 and drain off the water 1 Remove the protective panel from the lower central area 2 Remove plug 2 3 Discharge the water or contaminated grease 4 Install plug 2 5 Insert new grease through the port and install the ...

Page 211: ...6 5 Every 2000 hours 1 Remove the air bleed plug 1 and refill with grease through the grease point 2 2 A certain amount of grease should run out from the air bleed plug 1 3 Install the air bleed plug 1 NOTICE When greasing the inner seal will be damaged if the air bleed plug 1 is not remove 915C2984 28 6 21 ...

Page 212: ...numbers within brackets mentioned on the right of the description indicate the number of levels Every 10 hours Engine oil 1 Refer to page 6 24 64980658 1 Coolant solution expansion reservoir 1 Refer to page 6 27 9F2D39EE 2 Hydraulic reservoir 1 Refer to page 6 39 A2EC4214 3 6 22 ...

Page 213: ...INTENANCE Every 250 hours Batteries 2 Refer to page 6 80 00C8D437 4 Travel reduction gears 2 1 Drain 2 Level 3 Fill Refer to page 6 54 LOX1WD 001 5 Swing reduction gear 1 Refer to page 6 51 A0BFC91B 6 6 23 ...

Page 214: ... has been stopped for fifteen minutes raise and lock the engine hood remove the dipstick wipe it with a clean cloth and insert it back in the guide tube as far as it will go Then take it out again 64980658 1 3 If the level is situated between the marks A and B on the dipstick the level is correct MMYFQD 002 2 4 If the oil level is at mark A min or below remove the filling plug and add oil up to ma...

Page 215: ...e the filling plug AE74DA0B 4 3 Remove the protective cap from the engine housing drain valve 4 Screw the end of the extension drain hose onto the engine check valve place the other end in a container of suitable capacity and allow the oil to flow out 5 Remove the extension drain hose and install the pro tective cap on the housing check valve Place the ex tension drain hose in the front storage co...

Page 216: ...Do not use a filter wrench to tighten the filter Excessive tightening can damage the filter and their seals VD9EED 004 7 9 Fill the engine with new engine oil Install the filling plug 10 Run the engine for a few minutes and check that there are no leaks Check the level again and top up if necessary NOTICE Always wait fifteen minutes to allow the oil to return to the sump before checking the oil le...

Page 217: ...nths Draining the system long duration Every 1000 hours or every 2 years Draining the system with anti freeze spring and autumn Twice a year System capacity 15 3 l 4 0 US gal Type of coolant Refer to page 6 5 NOTICE Check and service the cooling system according to the instructions given in this manual Coolant solution Put only ethylene glycol coolant solution in the cooling system Use good qualit...

Page 218: ... first notch and wait for all pressure to release before proceeding Failure to comply could result in minor or moderate injury C0043A 1 Remove the radiator plug 6B55FBBE 2 2 Open the radiator drain valve located on the engine side of the radiator 9BBEE5B4 3 3 Open the drain plug located on the engine block NOTE Have a receptacle of a suitable capacity ready K272V1 008 4 6 28 ...

Page 219: ...gine and remove the ignition key 5 Drain the system once more 6 Repeat Steps 1 to 5 until the water drained is clear Filling 1 Fill with coolant solution via the radiator until overflow ing and install the radiator cap 6B55FBBE 5 2 Fill the expansion reservoir to the Full mark and install the cap ATTENTION Use the correct coolant solution 3 Run the engine at idle speed for about five minutes Add c...

Page 220: ...not work in any environment in which anything other than fuel will get into fuel lines Sites with strong wind blowing dust etc Wash hands before operations Do not use gloves Do not open the packaging for the filter kit until you start the installation work Do not reuse any fuel remaining within the cover For persistent dirt within the cover wipe it off with a clean rag then clean with clean diesel...

Page 221: ...age the seal 4 Check for any signs of leak NOTICE In cold weather the water can freeze on the top part of the bowl Bleed after the ice has melted D0BFA97E 2 Replacing the pre filter element ATTENTION If a fuel filter other than a genuine CASE CONSTRUCTION filter is used the guarantee will not be applied to a fault caused by the use of a wrong filter 1 Place a receptacle of a suitable capacity unde...

Page 222: ...rain plug 2 the tightening torque must be between 8 12 N m 5 9 8 9 lb ft ATTENTION Overtightening can damage the seal ATTENTION Never re use the seals of the filter body or the drain plug 2 they must always be replaced with new seals NOTE Bind tight within regulation torque D7A1F62DA 6 8 Open the valve 1 on the supply line 9 Bleed the system See Fuel system air bleed 7E63AE0A 7 Replacing the fuel ...

Page 223: ...install the body turning it until it is in contact with the fuel filter head ATTENTION Do not fill the filter body with fuel before installing 7 Tighten the body using the wrench the tightening torque must be from 28 32 N m 20 7 23 6 lb ft NOTE Bind tight within regulation torque QOIPZB 010 10 8 Replace the drain plug 3 seal then install the drain plug 3 the tightening torque must be between 8 12 ...

Page 224: ... 2 Set each cock of A B and C as follows Cock A fuel tank Open Cock B engine Close Cock C drain Open 75C1814E 14 3 Loosen the air bleeding plug 2 on fuel filter Do not loosen the air bleeding plug of the pre fuel filter 4 Insert the key into the ignition switch and turn the key to the On position Electromagnet feed pump operates by this ATTENTION Do not turn On the ignition key for more than 5 min...

Page 225: ... the feed pump 1 to return it to its original position 10 Turn On the ignition key to operate the electromag netic feed pump draining the contaminant impurities in the fuel pipes for more than 30 seconds A0178EC5A 17 11 Set each cock of A B and C as follows Cock A fuel tank Open Cock B engine Open Cock C drain Close 12 Completely wipe off any spilled fuel start the engine and check for any fuel le...

Page 226: ... compressed air Failure to comply could result in death or se rious injury W0307A 4 Clean the filter with compressed air Check the filter and replace it if necessary Replace the seals with new seals 5 Carefully clean the body 5 and the cover 1 No dirt must remain in the supply pump 6 Re assemble taking care to install the seals in the correct order then re install the pump 7 Open the valve on the ...

Page 227: ...its 1 Place the machine on flat level ground lower the at tachment to the ground and stop the engine 2 Turn the ignition key to the On position 3F901DF6 1 3 Lower the function cancellation lever FF241191 2 4 Operate the control levers from right to left and front to rear a dozen times approximately 5 Turn the ignition key to the Off position shut down D5075429 3 6 37 ...

Page 228: ...6 MAINTENANCE 6 Press the button on top of the breather on the hydraulic reservoir to release any residual pressure DF79A0FC 4 6 38 ...

Page 229: ...00 hours Replace the reservoir breather filter element Every 1000 hours Clean the inlet screen Every 2000 hours Replace the return filter Every 2000 hours after the first 250 hours during the run in period Replace the pilot filter Every 2000 hours after the first 250 hours during the run in period Replace the main pump outlet hoses Every 2 years or every 4000 hours whichever comes first Replace th...

Page 230: ...tor Add more oil if necessary See Filling the reservoir A2EC4214 2 Filling the reservoir 1 Release all pressure in the hydraulic reservoir Refer to page 6 37 2 Clean the cover plate and the area around the plate Remove the cover plate and add hydraulic fluid to the reservoir as required 3 Replace the cover plate seal if required and install the cover plate NOTICE Make sure that no contaminant wate...

Page 231: ...he reservoir 4 After draining install the drain plug 5 Add hydraulic oil if necessary See Filling the reser voir F5A86937 4 Replacing the pilot filter 1 Release all pressure in the hydraulic system Refer to page 6 37 2 Unscrew and remove the filter using a wrench 3 Coat the seal of the new filter with a fine film of clean oil 4 Install the new filter Turn the filter until the seal comes into conta...

Page 232: ...on filter rod assembly 4 Remove the filter 3 and clean with solvent Dry it completely and check it for any damage If there is any damage on the surface replace it with a new one 5 Install a new O ring 2 install the filter 3 and rod assembly 6 Install the cover 1 7 Check the level of the hydraulic fluid and add more if necessary See Filling the reservoir ATTENTION Install a new inlet screen every 5...

Page 233: ...ring 2 and compression spring 3 4 Take out the filter 4 5 Install a new filter 4 6 Check O ring 2 and change it if worn or damaged 7 Install the compression spring 3 and the cover 1 8 Check the level of the hydraulic fluid and add more if necessary See Filling the reservoir BA099A67 9 Replacing the reservoir breather filter element 1 Press the button 1 to release all pressure in the hy draulic res...

Page 234: ...ure the seal 5 is facing upwards 5 Install the cover 3 as well as the nut 2 19IXC6 002 11 Replacing the hydraulic fluid 1 Release all pressure in the hydraulic reservoir Refer to page 6 37 2 Remove the reservoir cover plate 3 Using a pump remove the fluid from the hydraulic reservoir Have a container with a suitable capacity ready 01268A52 12 6 44 ...

Page 235: ...required and install the cover plate on the reservoir ATTENTION Before you start the engine it is very impor tant that you bleed air from all the hydraulic components See Bleeding air from the hydraulic components 9 Start and run the engine with no load for approxi mately five minutes 10 Move each control several times to remove any air in the system 11 Swing the upperstructure evenly left to righ...

Page 236: ...Start the engine and run it at low idle speed Loosen the drain port and make sure hydraulic fluid runs out If nec essary stop the engine and add oil via the orifice Install the plug without tightening then start the engine and run it at low idle speed leaving it to run until oil begins to run from the orifice Tighten the air bleed plug com pletely Swing the upperstructure at least twice com pletel...

Page 237: ...depending on the frequency of use of the hydraulic breaker Percentage of use 100 40 20 10 Interval in hours 10 100 600 10 300 1500 10 600 300 10 800 4000 Service points Hydraulic fluid 1 3 1 3 1 3 1 3 Return circuit filter 3 3 3 3 Inlet filter 2 3 2 3 2 3 2 3 Pilot filter 3 3 3 3 Hydraulic fluid condition 200H 300H 600H 800H 1 Check the level 2 Clean or replace 3 Replace Checking the hydraulic sys...

Page 238: ... filter message is displayed on the message display screen Replace the primary element Every 1000 hours or after cleaning 6 times Replace the secondary element Every 1000 hours or after cleaning the main element 3 times ATTENTION The primary element can be cleaned The secondary element cannot be cleaned and must be changed NOTICE Observe the air filter service intervals shown above Clean filters m...

Page 239: ...ssed air nozzle should be held at least 3 cm from the inside wall of the element Cleaning is completed once no more dust comes out of the primary element ATTENTION Compressed air pressure should not ex ceed 7 bar ATTENTION Do not use compressed air if there is oil or soot in the element OESMY5 001 4 If the cartridge is greasy Clean it in water with a suitable detergent consult your CASE CONSTRUCTI...

Page 240: ... small RIGX2J 001 6 Installing the elements 1 Install the secondary element BABB4864 7 2 Install the primary element 9506FF7B 8 3 Install the cover with the word Top at the top and close the fasteners 4 Check that the dust ejector 1 under the filter is work ing correctly ATTENTION If exhaust smoke is abnormal after clean ing the air filter primary element must be changed 7BADF666 9 6 50 ...

Page 241: ... drain Every 1000 hours after the first 250 hours during the run in period Oil capacity 3 l 0 8 US gal Greasing Every 2000 hours Grease capacity 0 5 kg 1 1 lb Type of oil and grease Refer to page 6 5 Level 1 Park the machine on flat horizontal ground Stop the engine and remove the ignition key 2 Remove the dipstick 2 The oil should come up to the hatched area If necessary add more oil through the ...

Page 242: ... FA3DE3BF 2 3 Place a receptacle of a suitable capacity under the upperstructure frame remove the oil drain plug 3 and allow the oil to flow out NOTE The oil takes a relatively long time to drain ATTENTION Check the condition of the drained oil If it contains metal filings or foreign matter consult your CASE CONSTRUCTION Dealer 4 Install the drain plug 3 9DD2D467 3 6 52 ...

Page 243: ...k the oil level again If necessary add more oil through the filler hole 1 FA3DE3BF 4 Greasing 1 Remove the air bleed plug 1 and refill with grease through the grease point 2 2 A certain amount of grease should run out from the air bleed plug 1 3 Install the air bleed plug 1 NOTICE When greasing the inner seal will be damaged if the air bleed plug 1 is not remove 915C2984 5 6 53 ...

Page 244: ... possible position 3 Stop the engine and remove the ignition key 4 Slowly loosen the plug 3 to release any residual pres sure 5 Remove the plug 2 and check the oil level The level must come up to the bottom edge of the port 2 If required remove the plug 3 and top up through this port until oil comes up to the bottom edge of the port 2 6 If necessary replace the seals of plugs 2 and 3 then replace ...

Page 245: ... residual pressure then remove the three plugs 6 Allow the oil to drain ATTENTION Check the condition of the drained oil If it contains metal filings or foreign matter consult your CASE CONSTRUCTION Dealer 7 If required replace the plug seals 8 Install the plug 1 fill with oil through the port 3 until oil comes up to the bottom edge of port 2 then install the plugs 2 and 3 9 Repeat Steps 2 to 8 fo...

Page 246: ...ature can cause the mud to solidify 1 Place the upperstructure at right angles to the under carriage Use the attachment to press on the ground and lower the boom until the track is raised off the ground Then place a block beneath the undercarriage to relieve the attachment WARNING Tip over hazard Only raise the track as little as necessary Failure to comply could result in death or se rious injury...

Page 247: ...asure the sag of the track at the center between the base of the undercarriage and the pad The value must be between 240 mm 9 4 in and 270 mm 10 6 in 5 Adjust the tension if necessary and then lower the raised track to the ground 6 Repeat Steps 1 to 5 for the other track 1IUTUH 001 5 Adjusting the tension NOTE This operation is to be carried out after the tension has been checked To increase tensi...

Page 248: ...he value must be between 240 mm 9 4 in and 270 mm 10 6 in 3 Clean the grease adaptor and fitting and then lower the raised track to the ground 4 Repeat Steps 1 to 3 for the other track NOTICE If the grease fitting adaptor is damaged grease may leak out Check the condition of the grease fitting adaptor regularly and replace it if necessary WRQF7U 001 7 Tightening torque of the track pad screws ATTE...

Page 249: ...wer rollers and idler wheels use a per manent floating seal type sealing mechanism The ser vice life normally lasts until overhaul but check visually from time to time before work for oil leakage If oil leakage is found component replacement is necessary Consult your CASE CONSTRUCTION Dealer 16044B4B 1 6 59 ...

Page 250: ...B 1 3 Remove the one tach clip 1 and remove the protec tion grilles 2 WARNING Flying debris Compressed air can propel dirt rust etc into the air Wear eye and face protection when using compressed air Failure to comply could result in death or se rious injury W0307A 4 Clean the radiators and the oil coolers Dry dust use compressed air Mud use a water jet Greasy dust use perchlorethylene ATTENTION T...

Page 251: ... entry and mechanical access doors are properly closed before operating the machine Failure to comply could result in death or se rious injury W0238A WARNING Moving parts Make sure the hood is closed properly before driving the machine Failure to comply could result in death or se rious injury W0280A BB3F4DEF 3 6 61 ...

Page 252: ...finger to exert a pressure of about 10 kg 22 0 lb at the centre of the belt The tension slack should be between about 6 mm 0 2 in and 8 mm 0 3 in NOTE Check if there are any signs of wear damage to the pulleys or the belt Check carefully to ensure that the belt is correctly positioned in the pulley grooves If the belt is stretched cracked or frayed it must be replaced 1IUTUH 003 2 Adjusting the te...

Page 253: ...and 2 Use the adjust ment screw 3 to push the alternator inward Remove the worn belt Install a new belt Adjust the belt using the screw 3 Retighten the retaining screws 1 and 2 Run the engine for about an hour and then check the belt tension again B1D02065 4 Adjustment of engine valve rocker clearances Service specifications Check Every 1000 hours NOTE Ask your CASE CONSTRUCTION Dealer to check th...

Page 254: ... extinguisher not supplied It is strongly recommended to have a fire extinguisher available and to keep it in the front boot Service specifications Every month Examine the fire extinguisher and make sure it is not damaged Every six months Have an approved specialist empty and refill the powder in the fire extinguisher Every year Have an approved specialist examine the fire extin guisher CS98M573TB...

Page 255: ...elding operation is to be performed Never connect the welding apparatus to the undercarriage when welding on the upperstructure or vice versa Never connect the welding apparatus earth to a component of the hydraulic system To avoid damage to the electronic electrical systems always observe the following 1 Never make or break any of the charging circuit connections including the battery connections...

Page 256: ...s necessary to replace the damaged components of the structure in order to restore the initial protection consult your CASE CONSTRUCTION Dealer 27B3D19B 1 Machine inspection and cleaning Service inspections Inspect and clean Periodically Or whenever oil or grease has been spilt on the machine Do not use compressed air if there is oil or soot in the element Take the opportunity during this operatio...

Page 257: ...NCE TEST CONCLUSION Dry Slight traces of oil when a piece of paper is wiped over 20 cm 7 9 in of the rod Normal Slightly greasy Paper remains stuck to rod when run over rod Normal Oily Paper remains stuck when placed on rod Normal Very oily or weeping Each time the cylinder rod is extended a ring of oil can be seen on the rod Leakage Each time the rod retracts the excess oil drips from the gland C...

Page 258: ...locking pin then remove the worn tooth tip C319Z9 012 1 Installation 1 Clean the mating surface on the adaptor 2 Engage a new tooth tip right up to the stop and hold it in position 3 Engage the locking pin until it is flush with the tooth tip TX8XZ1 020 2 4 Turn the locking stud 90 in the anti clockwise direc tion using a hexagonal wrench NOTE When replacing a tooth tip it is advisable to re place...

Page 259: ...he ignition key 4 Remove the pins hardware C319Z9 013 1 5 Remove the bucket pins 6 Start the engine 7 Disengage the attachment from the bucket and save the linkage seals for re use C319Z9 014 2 Installation 1 Make sure the bucket is in a stable position 2 Start the engine 3 Bring the arm into its housing 4 Stop the engine and remove the ignition key 5 Install the linkage seals between the arm and ...

Page 260: ...e engine 8 Bring the bucket rod into its housing 9 Stop the engine and remove the ignition key 10 Install the linkage seals between the rod and the bucket Change them if necessary 11 Install the rod bucket linkage pin and its hardware 12 Grease the linkage pins TX8XZ1 022 3 6 70 ...

Page 261: ...result in death or serious injury W0157A Service specifications Check Weekly and each time the quick coupler is installed ATTENTION It is imperative to carry out this check once a week and each time the quick coupler is installed 1 Place the switch 1 in unlocking position The audible alarm device will sound Refer to page 3 56 6B4353DF 1 2 Operate the bucket control to retract the cylinder rod comp...

Page 262: ...he quick coupler ATTENTION Make sure that the attachment is resting on the ground Shut down the engine and remove the ignition key before carrying out one of the following checks If the quick coupler does not work correctly check the following items 1 That no pin is broken bent or lost 2 That the cylinder is not damaged or bent 3 That there are no leaks from hydraulic hoses etc If the problem pers...

Page 263: ...s subject to strict legislation Any defect in the system must be fixed rapidly NOTE Operate the air conditioning system at least once a week even if only for a short time Refer to page 3 52 Inspection In order to ensure the air conditioning functions correctly inspect the air conditioner using the procedure outlined below before starting work Cleanliness of the condenser If the condenser is dirty ...

Page 264: ...lace it 2 Install the filter 1AF57706 2 Cleaning the suction filter WARNING Flying debris Compressed air can propel dirt rust etc into the air Wear eye and face protection when using compressed air Failure to comply could result in death or se rious injury W0307A 1 Remove the air circulation filter located on the bottom of the back of the operator s seat and clean it with compressed air If the fil...

Page 265: ...mately one minute after turning on the air conditioning A Very few bubbles observed then transparent at first then whitish Normal B The bubbles are numerous check the unions and consult your CASE CONSTRUCTION Dealer C No bubbles are visible check the unions and consult your CASE CONSTRUCTION Dealer REE1U2 005 6 3 Check if the air conditioning line and hose connectors are dirty or dusty and clean t...

Page 266: ...pose to flame or fire Do not puncture weld or melt Do not expose to shock by striking or turning The fill gas must be removed before disposal Consult your dealer Failure to comply could result in death or serious injury W0914A Gas springs are located on the cab sunroof 2 locations left and right For the following request inspection service or replace ment from your CASE CONSTRUCTION Dealer When th...

Page 267: ...er roller M16 24 0 9 267 312 197 230 Chain guide M16 24 0 9 267 312 197 230 Track pad M16 24 0 9 373 451 276 332 Counterweight M30 46 1 8 1335 1550 985 1143 Turntable M16 24 0 9 280 312 207 230 Swing reduction gear M16 24 0 9 280 312 207 230 Engine M12 19 0 7 109 127 81 93 Engine mount M16 24 0 9 265 314 196 231 Radiator M12 19 0 7 64 73 48 54 Hydraulic pump M16 14 Hexagon wrench 0 6 Hexagon wrenc...

Page 268: ...ion if equipped ATTENTION Never replace a fuse with a fuse of a differ ent amperage To access the fuse box open the cover located behind the operator s seat 4E4FFA9E 1 To access the fuses remove the cover on the box A notice on the cover gives the function and amperage of each fuse NOTE To remove or install a fuse use the notch in the upper right hand corner of the cover 1D2MQ9 003 2 6 78 ...

Page 269: ... light 15 A 10 Spare 15 A 11 Wiper washer 15 A 12 Travel alarm rotary light 10 A 13 Cigar lighter seat suspension 10 A 14 DC converter 10 A 15 Air conditioner unit 5 A 16 Air conditioner blower motor 15 A 17 Air conditioner compressor 5 A 18 Spare 10 A 19 Feed pump 15 A 20 Option line solenoid 10 A 8FPEPL 002 3 NOTE A fuse of 5 A located on the rear of the operator s seat is used for GPS system op...

Page 270: ... vomiting Seek medical attention immediately Failure to comply could result in death or serious injury W0111A WARNING Battery gas can explode To prevent an explosion 1 Always disconnect the negative battery cable first 2 Always connect the negative battery cable last 3 Do not short circuit the battery posts with metal objects 4 Do not weld grind or smoke near a battery Failure to comply could resu...

Page 271: ...ble H1COZX 001 2 Checking the electrolyte level of a maintenance type battery Remove the cell caps and check the level in each batteries cell The level should be between 10 mm 0 4 in and 15 mm 0 6 in above the plates Add distilled water if necessary then install the cell caps ATTENTION When adding distilled water at tempera tures below 0 C 32 0 F the batteries must be charged or the engine run for...

Page 272: ...ion and burns Always wear splash proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0120A 1 Place the key of the battery master switch in O Off position if equipped 2 Remove the terminal protection caps disconnect ca bles negative terminals and then cables positive ter minals Remove the anti sulphate pellets ...

Page 273: ...re that the booster battery voltage corresponds to the voltage system of the machine 24 volts 1 Place the key of the battery master switch in O Off position if equipped 2 Remove the terminal sleeves 3 Connect the positive cable to the positive terminal on the first machine battery 4 Connect the negative cable to the negative terminal on the second machine battery 5 Place the key of the battery mas...

Page 274: ...ply could result in death or se rious injury W0253A Service specifications Check Every 1000 hours ATTENTION Do not use steam cleaning equipment or a cleaning solvent to clean the alternator Ask your CASE CONSTRUCTION Dealer to check the alternator NOTE Make sure that the terminal protectors are cor rectly installed B71DEA6E 1 Starter motor Service specifications Check Every 1000 hours Ask your CAS...

Page 275: ...ghting 1 Remove the cover 2 Remove the bulb and install a bulb of the same wattage 10 W 3 Install the cover 8YHY9K 001 1 Attachment working light 1 Remove the 4 retaining screws WNNEYW 001 2 2 Tilt the working light and disconnect the plug WNNEYW 002 3 6 85 ...

Page 276: ... position and install the mounting screws WNNEYW 003 4 Upperstructure and cab headlight 1 Disconnect the plug PV5ETN 003 5 2 Remove the four screws and tilt the headlight PV5ETN 004 6 3 Pull the clip outward remove the bulb and install a bulb of the same wattage 70 W ATTENTION Never put your fingers on a tungsten iodide bulb 4 Install the clip put the headlamp back in position and install the scre...

Page 277: ... level 1 X 6 54 Travel reduction gears level 2 X 6 56 Pad screw torque Note F X 6 59 Track rollers and idler wheels X 6 62 Fan and alternator belt tension 1 X 6 66 Cab protection ROPS and FOPS optional Note F 1 X 6 77 Screw and nut tightening torque Note F X 6 80 Batteries state 2 X Every 250 hours 6 80 Batteries electrolyte level 2 X 6 10 Turntable bearing 2 X 6 10 Turntable bearing teeth 1 X 6 2...

Page 278: ...X 6 66 Machine inspection Note U X X As required 6 67 Cylinders for leaks Note U X Note A Check every week and whenever installing the quick coupler Note B To be checked every 6 months by a specialist Note C If all these linkage points are not equipped with genuine parts these points must be greased every 10 hours Note D Or every 6 months Note E Or when the message Air filter is shown on the messa...

Page 279: ...nce a month and have it checked every 6 months by a specialist Note W If the machine is equipped with a hydraulic breaker it is imperative that the servicing intervals are reduced refer to page 6 39 NOTE Once the machine has completed 500 hours then 1000 hours 1500 hours etc the message Service due will appear on the screen refer to page 3 19 by way of a reminder that service work is due It is pos...

Page 280: ...the machine resumes service the film will disappear automatically 5 While the engine is still warm drain the oil sump replace the oil filter and fill with specified oil Check the oil level and add more if necessary 6 Clean or replace the air filter element 7 Check the level of coolant solution If the machine is within 100 hours of the next scheduled coolant change change the coolant now 8 Remove t...

Page 281: ...d recharge the batteries if re quired 2 The levels and top up if necessary 3 The condition of all lines connectors and clamps rust Grease if necessary 4 The condition of the paintwork Apply a coat of anti rust treatment where necessary 5 Unplug the air filter inlet and the exhaust pipe 6 Run the engine at low speed following the starting up procedure and operate the attachment swing and travel con...

Page 282: ...ble to the neg ative terminal 4 Grease the machine thoroughly 5 Check the condition of the fan drive belt and replace it if necessary 6 Check the condition of the air conditioning drive belt and replace it if necessary 7 Check the cooling system level and add more coolant if necessary 8 Check the engine oil level and add more oil if neces sary 9 Check the hydraulic fluid level and add more fluid i...

Page 283: ... and refuel Air intrusion in the fuel system Remove the air Clogging of the fuel filter Remove moisture and replace the element Fuel is frozen Warm up the fuel pipe with hot water or wait until the air temperature rises Failure of the supply pump Consult your CASE CONSTRUCTION Dealer Clogging of the supply pump strainer Clean the strainer Failure of the engine control system Preheating system faul...

Page 284: ...htened Tighten it securely or replace the cap with a new one Coolant is dirty Clean inside the radiator and replace the coolant Failure of the fan clutch Consult your CASE CONSTRUCTION Dealer Reserve tank cap dirty or faulty Clean or replace the reserve tank cap Overheat occurs Excessive engine oil Keep the oil at appropriate level Inappropriate engine oil viscosity Replace it with oil with approp...

Page 285: ...ine oil capacity with remote oil filter 17 l 4 5 US gal Fuel tank capacity 200 l 52 8 US gal Fuel filler pump if equipped Engine pump assembly mounted on flexible mountings Filtration in dusty conditions Electronically controlled governor Hydraulic system 2 variable displacement axial piston pumps with regulating system Main pump max flow at 2000 RPM 2 x 129 l min 34 1 US gpm Fixed flow pump pilot...

Page 286: ...tachment monobloc boom Break out force with 2 11 m 83 07 in arm 7000 daN 15736 63 lbf Break out force with 2 50 m 98 43 in arm 6200 daN 13938 16 lbf Break out force with 3 01 m 118 50 in arm 5600 daN 12589 30 lbf Attachment offset boom Break out force with 2 11 m 83 07 in arm 5950 daN 13376 14 lbf Break out force with 2 41 m 94 88 in arm 5440 daN 12229 61 lbf Undercarriage One piece frame with wel...

Page 287: ...d change Single speed wiper plus intermittent mode washers heating defrost ventilation air conditioning cab lights cigarette lighter screen control camera back Hydraulically assisted controls Attachment and swing 2 control levers Travel 3foot pedals Dozer blade standard machine only 1 lever Working lights One on upperstructure 24 V 70 W One on attachment 24 V 70 W Two on cab 24 V 70 W Cab Smooth a...

Page 288: ...he operator s compartment Lwa Sound power level 99 dB A Inside the operator s compartment Lpa Sound power level 73 dB A Weighted sound pressure level at the cab measured with the cab door and windows closed and with the heating ventilation system fan at maximum speed 8 4 ...

Page 289: ...100 kg 33289 8 lb With offset boom 2 11 m 83 07 in arm 520 l 137 4 US gal backhoe bucket 600 mm 23 6 in pads operator lubricant coolant full fuel tank and counterweight 15700 kg 34612 6 lb Machine LC type With monobloc boom 2 50 m 98 43 in arm 520 l 137 4 US gal backhoe bucket 600 mm 23 6 in pads operator lubricant coolant full fuel tank 14500 kg 31967 0 lb Counterweight Weight 3700 kg 8157 1 lb 8...

Page 290: ...8 03 in 2 49 m 98 03 in 2 49 m 98 03 in F 0 88 m 34 65 in 0 88 m 34 65 in 0 88 m 34 65 in G 2 41 m 94 88 in 2 41 m 94 88 in 2 41 m 94 88 in H 3 50 m 137 80 in 3 50 m 137 80 in 3 50 m 137 80 in I 2 79 m 109 84 in 2 79 m 109 84 in 2 79 m 109 84 in J 1 99 m 78 35 in 1 99 m 78 35 in 1 99 m 78 35 in K standard track pads 0 6 m 23 62 in 0 6 m 23 62 in 0 6 m 23 62 in L 2 59 m 101 97 in 2 59 m 101 97 in 2...

Page 291: ...62 m 300 00 in D 0 57 m 22 44 in 0 57 m 22 44 in E 2 49 m 98 03 in 2 49 m 98 03 in F 0 88 m 34 65 in 0 88 m 34 65 in G 2 41 m 94 88 in 2 41 m 94 88 in H 3 50 m 137 80 in 3 50 m 137 80 in I 2 79 m 109 84 in 2 79 m 109 84 in J 1 99 m 78 35 in 1 99 m 78 35 in K standard track pads 0 6 m 23 62 in 0 6 m 23 62 in L 2 59 m 101 97 in 2 59 m 101 97 in M 0 44 m 17 32 in 0 44 m 17 32 in N 2 73 m 107 48 in 2 ...

Page 292: ... 03 in 2 49 m 98 03 in F 0 88 m 34 65 in 0 88 m 34 65 in 0 88 m 34 65 in G 1 88 m 74 02 in 1 88 m 74 02 in 1 88 m 74 02 in H 3 76 m 148 03 in 3 76 m 148 03 in 3 76 m 148 03 in I 3 04 m 119 69 in 3 04 m 119 69 in 3 04 m 119 69 in J 1 99 m 78 35 in 1 99 m 78 35 in 1 99 m 78 35 in K standard track pads 0 6 m 23 62 in 0 6 m 23 62 in 0 6 m 23 62 in L 2 59 m 101 97 in 2 59 m 101 97 in 2 59 m 101 97 in M...

Page 293: ...7 in 2 50 m 98 43 in and 3 01 m 118 50 in Offset boom Length 4 50 m 177 17 in Arms Length 2 11 m 83 07 in and 2 41 m 94 88 in Dozer blade standard machine only Width 2 59 m 101 97 in Height 0 57 m 22 44 in Maximum lift above ground 0 51 m 20 08 in Maximum drop below ground 0 52 m 20 47 in 8 9 ...

Page 294: ...8 SPECIFICATIONS Working range with monobloc boom 2917308C 4 See next page for the values 8 10 ...

Page 295: ...mum digging depth over a length of 2 44 m 96 06 in 4 87 m 191 73 in 5 29 m 208 27 in 5 83 m 229 53 in E Maximum dump height 6 66 m 262 20 in 6 94 m 273 23 in 7 29 m 287 01 in F Maximum working height 9 06 m 356 69 in 9 34 m 367 72 in 9 69 m 381 50 in G Minimum attachment swing radius 1 89 m 74 41 in 1 95 m 76 77 in 2 33 m 91 73 in H Maximum digging depth on a vertical face 4 56 m 179 53 in 4 90 m ...

Page 296: ...8 SPECIFICATIONS Working range with offset boom Offset zero 4F6C0DD8 5 See next page for the values 8 12 ...

Page 297: ...205 12 in D Maximum digging depth over a length of 2 44 m 96 06 in 4 59 m 180 71 in 4 90 m 192 91 in E Maximum dump height 6 25 m 246 06 in 6 43 m 253 15 in F Maximum working height 8 63 m 339 76 in 8 81 m 346 85 in G Minimum attachment swing radius 2 22 m 87 40 in 2 44 m 96 06 in H Maximum digging depth on a vertical face 3 61 m 142 13 in 3 91 m 153 94 in I Maximum length of flat bottomed trench ...

Page 298: ...8 SPECIFICATIONS Offset maximum left EACB5F36 6 See next page for the value 8 14 ...

Page 299: ...d trench 2 44 m 96 06 in 2 44 m 96 06 in J Offset right 1 15 m 45 28 in 1 15 m 45 28 in K Offset left 1 18 m 46 46 in 1 18 m 46 46 in Quick coupler Optional Dimensions needed to fit the quick coupler Bucket pin diameter 65 mm 2 6 in Width between lugs 220 mm 8 7 in Minimum distance between bucket centres 355 mm 14 0 in Maximum distance between bucket centres 420 mm 16 5 in ATTENTION The quick coup...

Page 300: ...8 SPECIFICATIONS 8 16 ...

Page 301: ...Fuel tank filler pump if equipped 3 79 Function cancellation lever 3 51 Fuse box 3 64 Hand control levers and pedals 3 9 Heating ventilation or air conditioning control 3 52 Left hand control arm 3 49 Load handling eyes 3 76 Lower panels 3 75 Magazine rack 3 57 Menu screen display 3 27 Monitor switches 3 24 Optional tool supply valves optional 3 78 Position of the operator s compartment controls a...

Page 302: ...nts 1 10 Electro magnetic interference EMC 1 9 Left right front and rear of the machine 1 9 Note to the Owner 1 3 Product identification 1 5 Safety rules 1 1 Safety rules 1 2 GENERAL INFORMATION 6 1 Adjustment of engine valve rocker clearances 6 63 Air conditioning 6 73 Air filter 6 48 Alternator 6 84 Basic instructions 6 1 Batteries 6 80 Bulb replacement 6 85 Cab protection ROPS and FOPS optional...

Page 303: ...asic instructions 6 1 Batteries 6 80 Bulb replacement 6 85 Cab protection ROPS and FOPS optional 6 66 Checking the cylinders for leaks 6 67 Checking the machine settings 6 66 Checking the opening of the quick coupler locking hook optional 6 71 Cooling system 6 27 Diesel particulate diffuser DPD 6 76 Engine 6 24 Fan and alternator drive belt 6 62 Fire extinguisher not supplied 6 64 Fluid capacities...

Page 304: ... 4 1 Cab Running in Procedure 4 3 Engine operation 4 10 Handling the machine 4 18 Load handling 4 20 Lowering the attachment in the event of a failure 4 29 Machine operation 4 12 Machine travel 4 15 Operating the machine 4 22 Operating the machine in hot or cold weather 4 11 Optional hand control levers configuration 4 45 Parking the machine 4 46 Quick coupler optional 4 24 Starting the engine 4 7...

Page 305: ... 4 4 Bringing the machine up to operating temperature 4 9 Engine operation 4 10 Machine operation 4 12 Operating the machine in hot or cold weather 4 11 Starting the engine 4 7 STOPPING THE UNIT 4 14 Stopping the engine 4 14 STORAGE 6 90 Periodic checks 6 91 Preparing for storage 6 90 Starting up after storage 6 92 TRANSPORT OPERATIONS 5 1 Tie downs for shipping Procedure 5 6 Towing 5 9 Transport ...

Page 306: ...herein are as accurate as known at time of publication but are subject to change without notice Availability of some models and equipment builds varies according to the country in which the equipment is being used For exact information about any particular product please consult your Case dealer Dealer s stamp Copyright 2013 CNH Europe Holding S A All Rights Reserved Case is a registered trademark...

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