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4

Step 1b.

 Using the provided Allen wrench, loosen the set 

screw several turns to allow installation of the downrod.  

Thread the downrod into the motor coupling until it stops 

turning. This will take at least four and a half full turns. 

Step 1c.

 Tighten the set screw securely with the provided 

Allen wrench to ensure safe operation of your fan.

IMPORTANT SAFETY INFORMATION!

Before starting the installation of your ceiling fan, install the threaded  

downrod into the motor coupling and lock the assembly

Prepare for fan installation as follows:
Step 1a.

 Route the wires from the motor through the 

Perma

Lock™ downrod and ball assembly.

Tip: The downrod has a tapered thread that is designed 

to lock completely when correctly installed. 

CAUTION:

 Failure to fully lock in the downrod 

before securely tightening the Allen set screw may 

cause the fan to separate from the downrod during 

normal operation!

FAN INSTALLATION

FAN PREPARATION

CEILING HARDWARE

GETTING STARTED

Unpacking:

 Before assembling and installing your ceiling fan, remove all parts from the shipping cartons and check them against 

the parts listed here. Before discarding packaging material, be certain that all parts have been removed.

PERMA*LOCK HARDWARE

Allen Set Screw

1/4-20 x 1/4”

(pre-installed)

3mm

Allen Wrench

Downrod & Ball

Assembly

Motor Wires

Ground Wire

Downrod

& Ball Assembly

Motor

Coupling

Allen

Set Screw

Tapered

Thread

Installing a New Ceiling Fixture Outlet Box  

If you do not have an existing fixture located where you wish 

to place your Casablanca fan, an approved ceiling fixture outlet 

box must be installed and wired.

Warning: To reduce the risk of fire, electrical 

shock, or personal injury, mount to outlet box 

marked acceptable for ceiling fan support using the 

mounting hardware provided with the outlet box.

Wire Nut (4)

Crossbar 

Mounting 

Bracket

Using Existing Ceiling Fixture Outlet Box

After turning the power OFF at its source (either circuit breaker 

or fuse box), lower the old fixture and disconnect the wiring. 

Check the ceiling fixture outlet box to be sure that it is marked 

‘Approved for ceiling fan mounting’.

 If it is not, a new box must 

be installed. 

2-1/4  x 8-32 Rounded

Head Screw (2)

ADDITIONAL HARDWARE

1  x 8-32 rounded

head screw (2)

Flat Washer (2)

IMPORTANT NOTE - CEILING HEIGHT

This fan is designed for installation on ceilings with a minimum height of 10 feet from the floor.

The large blades require the use of the 12” extension pole to allow for proper air flow and ventilation.

Summary of Contents for Malibu Star

Page 1: ...81 Wall Control for Fan and Lights 8 W 80 or W 81 Wall Control Operation 8 TROUBLESHOOTING TIPS 9 CARE RECOMMENDATIONS 10 PRODUCT SPECIFICATIONS 10 READ AND SAVETHESE INSTRUCTIONS SAFETY FIRST Safety...

Page 2: ...wiring codes you should use a qualified electrician To avoid overheating and possible damage to other equipment do not install control to a receptacle fluorescent light fixture motor operated applian...

Page 3: ...imum SUGGESTED EXTENSION POLE LENGTHS When to Use Extension Poles For best performance and appearance an extension pole should be used with your Casablanca fan when installing on high cathedral ceilin...

Page 4: ...packaging material be certain that all parts have been removed PERMA LOCK HARDWARE Allen Set Screw 1 4 20 x 1 4 pre installed 3mm Allen Wrench Downrod Ball Assembly Motor Wires Ground Wire Downrod Bal...

Page 5: ...dware included with the outlet box Tighten the screws firmly by hand only being careful not to bend the bracket by over tightening Ceiling Fan Approved Outlet Box Ceiling Wiring Crossbar Mounting Brac...

Page 6: ...CK power wire from fan to RED wire from W 80 in ceiling outlet box Secure with wire nut Cap BLUE D 1 Option wire with wire nut Step 6b W 80 or W 81 Wiring Connections WITH light fixture GREEN leads fr...

Page 7: ...blade with the proper orientation as described in previous Step 9 NOTE Before securing the fan blade adjust the pitch or angle of the blade for either upward or downward air flow as described below in...

Page 8: ...OPERATION The W 80 or W 81 wall control provides separate control of fan and light with two separate knobs from a convenient wall location The W 80 or W 81 is designed to replace a standard wall swit...

Page 9: ...ot reverse switch assembly replace PCB assembly or replace motor unit reverse Fan will not operate at proper speeds Defective three speed pull chain switch assembly or defective capacitor Replace or w...

Page 10: ...ed radio TV technician for help NOTE Any changes or modifications to the transmitter or receiver not expressly approved by Casablanca Fan Company may void one s authority to operate this remote contro...

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