CAS LCH-TCR302 User Manual Download Page 9

 
 

 

3.2.2

 

INSTALLATION 

 

1. TOWER INSTALLATION 
a.

 

Firstly the frame of Frame machine should be in an appropriate place. Taking into 
consideration that the suitable distance should be left between the frame and the 
surrounding walls (recommended about 3 meters) in order to operate conveniently. 

b.

 

Lift the tower equal to the edge of the outboard frame orbit, and then push the tower to 
land onto the orbit of the frame  edge. 

c.

 

Joint the lock-arm and tower with M12 screw, and then there should be left a gap of 
3-4mm between lock-arm and orbit in order to make the tower around the frame edge 
without obstruction. 

d.

 

Prepare the necessary parts. 

e.

 

Install the stopper screw. 

f.

 

Install two handle screw. 

 

ATTENTION: When operating the tower, the handle screw should be fastened. And 

there should be a gap between the top of handle screw and the lower plane of frame in 
order to make the tower around the frame edge without obstruction. Illustration. 

 

g.

 

Install the Guide-ring. 

 

h.

 

Install the hydraulic cylinder. Insert the cylinder into the bottom of Tower. Make the 
connect hole of cylinder is equal to the hole of tower. Then insert the Crossbar for 
cylinder. Illustration. 

 
 

 

ATTENTION: After Crossbar for cylinder is 

inserted, don’t forget installing the block 

ring. 
i.

 

Install Tower collar. 

j.

 

Pass upwardly the end without a hook of the chain through the wheel of guide-ring, 
then pass the chain Tower collar and fix the  chain. 

k.

 

Install the overhead boom. 

Summary of Contents for LCH-TCR302

Page 1: ...1 Car Collision Repair System LCH TCR302 User Manual Canada Auto Solutions Inc 1115 Crestlawn Drive Mississauga Ontario Canada 905 602 0226...

Page 2: ...9 Chapter 4 SECURITY NORMS 11 4 1 GENERAL RULES 11 4 2 QUALIFYING THE PERSONNEL 10 4 3 SPECIFIC NORMS 11 4 3 1 INSIDE THE REPAIRING OPERATION ENVIRONMENT 11 4 3 2 USING HYDRAULIC OPERATION 12 4 3 3 U...

Page 3: ...send a new copy In such cases it is necessary to communicate with our technical office The characteristic data stamped on the special identification nameplate The manual has to keeped with the machine...

Page 4: ...forbidden to stand behind the tower which is working in case the chain or accessory crash backwards and hurt people Chains should not be distorted or knotted Max Loading of overhead puller The Max loa...

Page 5: ...Piece ASSEMBLY Tools board 1 Set Secondary Air Jack 1 Set 4 Measure System 2 dimension measure system 1 Set 2 1 1 FRAME ASSEMBLY The frame assembly is the place where the maintenance and repair proce...

Page 6: ...el is Main clamp 2 1 3 HYGRAULIC SYSTEM Two air hydraulic pumps are included 2 1 5 ACCESSORYASSEMBLY 1 Pulling tools assembly It consists of a tools board and dolly 14 pieces of pulling tools The diff...

Page 7: ...14 Down pulley assembly 1 Set ATTENTION When operating do not exceed the Max Load capacity as far as the data attached on the tools are concerned Subject to manufacture alterations 2 2APPLICABILITY F...

Page 8: ...facturer immediately of the damage and or of the missing parts on opening the wrapping 3 2INSTALLATION 3 2 1 INSTRUCTIONS AND RECOMMENDATIONS Before beginning the installation work it is necessary to...

Page 9: ...the necessary parts e Install the stopper screw f Install two handle screw ATTENTION When operating the tower the handle screw should be fastened And there should be a gap between the top of handle s...

Page 10: ...a Keep the use and maintenance manual always within arm s reach at the place of work b Frame machine is produced in accordance with the actual technical level and the recognized technical safety rules...

Page 11: ...essing the hydraulic hoses and the air hoses etc The hydraulic hoses must keep be in good condition not allowing to bake the hydraulic hoses 5 During the operating process that the operator works unde...

Page 12: ...tor and drain timely 4 3 3 USING PULLING TOOLS 1 Before using the pulling tools make the clamps clean 2 Check frequently the fastness between the distortion position and pulling tools in order to avoi...

Page 13: ...o avoid slipping 1 According to the degree of damage and part of damage operators may confirm a appropriate location where the accident vehicle may be clamped Commend about 50cm to 70cm should be left...

Page 14: ...ng 6 Make use of the air hydraulic pump to lift the frame equal to the available height 7 Then pull lightly the release valve here the frame will be lifted slowly until the pneumatic mechanical lock i...

Page 15: ...wer post slipping 5 Choose appropriate pulling tools and then fix them on the distortion of the vehicle Attach the pulling tool to the chain of the tower 6 Avoid sharp bends and kinks Adjust the chain...

Page 16: ...sharp bends and kinks when routing hydraulic hoses 2 Attach the hoses of the hydraulic pumps to the connections of tower post and frame 3 Attach the hydraulic system to air supply and the air pressur...

Page 17: ...ause of breakdowns Therefore the safety of the frame machine depends also on a good preventive maintenance that allows the substitution of the objects subject to wear out before the verification of th...

Page 18: ...work it is necessary to carry out checks with greater frequency 6 3 FREQUENTLY QUESTIONS See the chart below for any small problems MALFUNCTIONING PROBABLE Pump will not start Air turned off or line b...

Page 19: ...Release valve malfunction Return flow or coupler restricted blocked Low oil flow rate Reserve not vented Inadequate air supply Dirty air filter Clogged inlet filter Chapter 7 MAINTENANCE REGISTER TYP...

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