CAS LCH-TCR302 User Manual Download Page 3

 
 

 

Chapter 1 GENERAL INFORMATION 

 

 

1.1 GENERAL INFORMATION 

 

Read the manual carefully prior to starting the frame machine. The Operators and the 
Qualified Technicians have to familiarize themselves with the instructions contained in 
the present publication. 
1.

 

The goal of this this manual is providing the user all the necessary information so that, 
besides a correct use of the frame machine, he is able to use it on the most security way. 

2.

 

It includes information of Technical data, Function, Installation, Maintenance, Spare 
Parts and Safety Notice. 

3.

 

Any question regarding this instructions, please consult our technical office to get the 
necessary explanations. 

4.

 

he manual is an integral part of the frame machine, it has to be taken care of by the 
buyer, it has to be kept at the immediate vicinity of the frame machine, stored in a 
special container and protected from liquids or anything that is liable to jeopardize 
its legibility. 

5.

 

If the manual has deteriorated, we are happy to resend a new copy. In such cases it is 
necessary to communicate with our technical office.The characteristic data stamped on 
the special identification nameplate. The manual has to keeped with the machine if it is 
sold. The pictures in this manual only prove how to use H-100 frame machine to repair 
the accident vehicle. According to the different vehicles, various collision degrees, the 
repair method is variation. The operators should analyze the situation and make a set of 
appropriate repair method according to actual position. 

6.

 

The manual is composed of 19 pages, cover included. 

7.

 

Data and drawings are only illustrative; it is prohibited for anyone to copy, modify 
or use for personal reasons. 

8.

 

Liability: Although every effort has been made to ensure the accuracy and completeness 
of this information, the information compiled in this manual cannot guarantee that it is 
completely free of errors or omissions. It is the responsibility of the owners and 
operators of each facility to ensure that the facility complies with all applicable 
regulations. The rules and regulatory interpretations may change without individual 
notice to collision repair and automotive refinishing shops. 

Summary of Contents for LCH-TCR302

Page 1: ...1 Car Collision Repair System LCH TCR302 User Manual Canada Auto Solutions Inc 1115 Crestlawn Drive Mississauga Ontario Canada 905 602 0226...

Page 2: ...9 Chapter 4 SECURITY NORMS 11 4 1 GENERAL RULES 11 4 2 QUALIFYING THE PERSONNEL 10 4 3 SPECIFIC NORMS 11 4 3 1 INSIDE THE REPAIRING OPERATION ENVIRONMENT 11 4 3 2 USING HYDRAULIC OPERATION 12 4 3 3 U...

Page 3: ...send a new copy In such cases it is necessary to communicate with our technical office The characteristic data stamped on the special identification nameplate The manual has to keeped with the machine...

Page 4: ...forbidden to stand behind the tower which is working in case the chain or accessory crash backwards and hurt people Chains should not be distorted or knotted Max Loading of overhead puller The Max loa...

Page 5: ...Piece ASSEMBLY Tools board 1 Set Secondary Air Jack 1 Set 4 Measure System 2 dimension measure system 1 Set 2 1 1 FRAME ASSEMBLY The frame assembly is the place where the maintenance and repair proce...

Page 6: ...el is Main clamp 2 1 3 HYGRAULIC SYSTEM Two air hydraulic pumps are included 2 1 5 ACCESSORYASSEMBLY 1 Pulling tools assembly It consists of a tools board and dolly 14 pieces of pulling tools The diff...

Page 7: ...14 Down pulley assembly 1 Set ATTENTION When operating do not exceed the Max Load capacity as far as the data attached on the tools are concerned Subject to manufacture alterations 2 2APPLICABILITY F...

Page 8: ...facturer immediately of the damage and or of the missing parts on opening the wrapping 3 2INSTALLATION 3 2 1 INSTRUCTIONS AND RECOMMENDATIONS Before beginning the installation work it is necessary to...

Page 9: ...the necessary parts e Install the stopper screw f Install two handle screw ATTENTION When operating the tower the handle screw should be fastened And there should be a gap between the top of handle s...

Page 10: ...a Keep the use and maintenance manual always within arm s reach at the place of work b Frame machine is produced in accordance with the actual technical level and the recognized technical safety rules...

Page 11: ...essing the hydraulic hoses and the air hoses etc The hydraulic hoses must keep be in good condition not allowing to bake the hydraulic hoses 5 During the operating process that the operator works unde...

Page 12: ...tor and drain timely 4 3 3 USING PULLING TOOLS 1 Before using the pulling tools make the clamps clean 2 Check frequently the fastness between the distortion position and pulling tools in order to avoi...

Page 13: ...o avoid slipping 1 According to the degree of damage and part of damage operators may confirm a appropriate location where the accident vehicle may be clamped Commend about 50cm to 70cm should be left...

Page 14: ...ng 6 Make use of the air hydraulic pump to lift the frame equal to the available height 7 Then pull lightly the release valve here the frame will be lifted slowly until the pneumatic mechanical lock i...

Page 15: ...wer post slipping 5 Choose appropriate pulling tools and then fix them on the distortion of the vehicle Attach the pulling tool to the chain of the tower 6 Avoid sharp bends and kinks Adjust the chain...

Page 16: ...sharp bends and kinks when routing hydraulic hoses 2 Attach the hoses of the hydraulic pumps to the connections of tower post and frame 3 Attach the hydraulic system to air supply and the air pressur...

Page 17: ...ause of breakdowns Therefore the safety of the frame machine depends also on a good preventive maintenance that allows the substitution of the objects subject to wear out before the verification of th...

Page 18: ...work it is necessary to carry out checks with greater frequency 6 3 FREQUENTLY QUESTIONS See the chart below for any small problems MALFUNCTIONING PROBABLE Pump will not start Air turned off or line b...

Page 19: ...Release valve malfunction Return flow or coupler restricted blocked Low oil flow rate Reserve not vented Inadequate air supply Dirty air filter Clogged inlet filter Chapter 7 MAINTENANCE REGISTER TYP...

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