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need not be perfect because there will be positive pressure inside
the cover. Do not mount the dampers with their actuators hanging
directly beneath the ductwork. It is best to mount the actuator
facing in either the three or nine o’clock position.

For specific duct types, follow instructions below:

ROUND METAL DUCT WORK

1. Crimp end of branch duct.

2. Slip end of zone damper over end of duct work. Use

self-tapping sheet metal screw to secure. (See Fig. 2.)

3. Properly seal joint using duct tape, mastic, or other approved

method. Do not allow mastic to come in contact with actuator.

4. Insulate damper using 1-1/2 in. to 2-in. insulation. (Check

your local codes.)

NOTE:

All zone dampers and duct work must be properly

supported according to local codes or SMACNA standards.

RECTANGULAR METAL DUCT WORK

1. Make connections using S-lock and drives. (See Fig. 2.)

2. Properly seal joint using duct tape, mastic, or other approved

method. Do not allow mastic to come in contact with actuator.

3. Insulate damper using 1-1/2 in. to 2-in. insulation. (Check

your local codes.) (See Fig. 3.)

ROUND FLEXIBLE DUCT WORK

1. Slip 1 end of flexible duct work over 1 end of zone damper.

(See Fig. 4.)

2. Secure flexible duct to zone damper using SMACNA or other

approved method.

3. Properly seal joint using duct tape, mastic, or other approved

method. Do not allow mastic to come in contact with actuator.

4. Insulate damper using 1-1/2 in. to 2-in. insulation. (Check

your local codes.) (See Fig. 5.)

NOTE:

All zone dampers and duct work must be properly

supported according to local codes or SMACNA standards.

RECTANGULAR FIBROUS GLASS DUCT WORK

1. Insert 1 end of zone damper into 1 end of fibrous glass duct

work approximately 2 to 3 in. (See Fig. 6.)

2. Screw field-supplied screws and tabs into zone damper.

3. Properly seal joint using duct tape, mastic, or other approved

method. Do not allow mastic to come in contact with actuator.

4. Insulate damper using 1-1/2 in. to 2-in. insulation. (Check

your local codes.) (See Fig. 7.)

Fig. 1—Damper 24-vac Connections

C02083

OPN COM CLS

MOUNTING

HUB

ACTUATOR
HOUSING

MOUNTING
PLATE

FIELD
INSTALLED
POWER WIRING

QUICK BLADE

RELEASE

BUTTON (RED)

Fig. 2—Rectangular Metal Duct Work

A92478

DRIVE

ZONE
DAMPER

S-LOCK

SUPPLY
AIR DUCT

Fig. 3—Insulated Rectangular Metal Duct Work

A95131

1  /  " TO 2"

INSULATION

1 2

Fig 4—Round Flexible Duct Work

A95132

FLEXIBLE

DUCT

ZONE

DAMPER

Fig. 5—Insulated Round Duct Work

A95133

/  

 STEEL STRAP

1 2

3

Summary of Contents for ZONECC3Z

Page 1: ...ons This instruction covers the physical installation and start up of the Carrier 3 Zone system Use this instruction to guide the actual installation process after all the air side decisions have been made 1 Install in non condensing areas with ambients between 32 F and 158 F 2 A TXV is required on the indoor coil when used with all residential split system equipment 3 A separate transformer is no...

Page 2: ... conductors each Cables with excess conductors are acceptable Cut off or fold back and tape any unneeded conductors Plan the routing of wiring early to avoid possible problems later on Remember all wires converge at the Carrier 3 Zone system so its location is important Step 3 Install Components INSTALL CARRIER 3 ZONE SYSTEM The Carrier 3 Zone System is designed so that wires can enter it from beh...

Page 3: ...of flexible duct work over 1 end of zone damper See Fig 4 2 Secure flexible duct to zone damper using SMACNA or other approved method 3 Properly seal joint using duct tape mastic or other approved method Do not allow mastic to come in contact with actuator 4 Insulate damper using 1 1 2 in to 2 in insulation Check your local codes See Fig 5 NOTE All zone dampers and duct work must be properly suppo...

Page 4: ...e control and thermostat type select the appropriate wiring diagram Terminal designations on all the thermostats are those of Carrier thermostats Other brands may vary somewhat Wiring diagrams and 3 Zone Control board layouts are located at the end of this Installation Instruction Fig 8 Shows the board layout for the AC Control Fig 9 Shows the board layout for the HP 2S Control Fig 10 Shows the 3 ...

Page 5: ... Y and O outputs Rh powers W outputs Fig 8 AC or 1 Stage System Wiring Diagram A04192 Rh Rc Y1 W1 G R C Y1 W1 G R C Y1 W1 G R C Y1 W1 G CLS_1 COM_1 OPN_1 CLS _ 2 COM_2 OPN_ 2 CLS _ 3 COM_3 OPN_ 3 C Rz LA TC LA T ON 1 2 3 4 5 6 7 Rela y Rela y Rela y Fus e Triac Triac Triac Triac Triac Triac Power Supply Micro W Y1 G Damper 1 Damper 2 Damper 3 Compressor Timer Override Status Rc Rh Twist Of f Zone ...

Page 6: ...ing on until the first mode has been satisfied for the selected time Timer Override A momentary switch is located near the bottom of the control circuit board Pressing it momentarily overrides all of the system timers allowing the control to immediately jump to the highest calling stage Temperature Limits and Sensors Both the AC and HP controls have a LAT leaving air temperature sensor which is to...

Page 7: ... on the AC zone control and an additional 4 on the HP board Below is a table summarizing their function Below the table is a more detailed description of what each does and how to set it properly for your application Dipswitches Dipswitch 1 This determines whether or not a minimum time must pass before the control is allowed to transition between heating and cooling or vice versa If it is set to O...

Page 8: ... be used or the system may be checked out manually by creating thermostat calls When using thermostats remember that only the calling zoning dampers will be open This provides the means to select which dampers are open for any heating or cooling call It is advisable that the initial checkout be made with all dampers open before the bypass is set This can be done by temporarily setting Switch 5 to ...

Page 9: ...AN COIL AIR CONDITIONER COOL LO HEAT FAN R C Y Y2 G Rz C HI HEAT R C Y1 G W1 Y2 W2 O SWITCH 9 ON SWITCH 10 ON R C Y1 G W1 Y2 W2 O R C Y G W2 C Y Fig 11 HP 2S 3 Zone Control AC Stat 1 Stg AC with 1 or 2 Stg Heat A04197 H P 2S 3 ZONE CONTROL ZONE 1 INPUT ZONE 1 AC TSTAT EQIUPMENT POWER FAN COIL HEAT PUMP HT AND CL AUX HT FAN R C Y Y2 G Rz C REV VALVE R C Y1 G W1 Y2 W2 O SWITCH 9 OFF SWITCH 10 OFF Rh...

Page 10: ...FAN COIL LO COOL LO HEAT FAN R C G Rz C HI HEAT R C Y1 G W1 Y2 W2 O SWITCH 9 ON SWITCH 10 ON Rh Y1 G W1 Y2 W2 O R C Y1 G C Y1 Rc R Y Y2 HI COOL Y2 W2 Y2 2 SPEED AIR CONDITIONER Fig 14 HP 2S 3 Zone Control AC Stat 2 Spd AC with 1 or 2 Stg Heat A04200 H P 2S 3 ZONE CONTROL ZONE 1 INPUT ZONE 1 2S AC TSTAT EQIUPMENT POWER FAN COIL LO HT AND CL AUX HT FAN R C G Rz C REV VALVE R C Y1 G W1 Y2 W2 O SWITCH...

Page 11: ...11 ...

Page 12: ...lus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 644 5544 Packaged Service Training Classroom Service Training A94328 Copyright 2004 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 zkit15si Manufacturer reserves the right to di...

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