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GB - 5

38VYX110/38VYX130 

E N G L I S H

Refrigerant piping

Flaring

1. Cut the pipe with a pipe cutter.

2. Insert a flare nut into the pipe, and flare the pipe.

As the flaring sizes of R410A differ from those of refrigerant
R22, the flare tools newly manufactured for R410A are
recommended.

Table V: Pipe outer diameter

• In case of flaring for R410A with the conventional flare tool,

pull it out approx. 0.5 mm more than that of R22 to adjust to
the specified flare size.
The copper pipe gauge is useful for adjusting projection
margin size.

A

B

 Flare at indoor

unit side

 Flare at outdoor

unit side

Align the centres of the connecting pipes and tighten the flare nut
as strong as possible with your fingers.
Then fix the nut with a spanner and tighten it with torque wrench as
shown in the figure.

• As shown in the figure, use two spanners to unscrew or tighten

the valve flare nut, at gas side.
If using a single spanner, the nut cannot be tightened with
necessary tightening torque.
On the contrary, use a single spanner to loosen or tighten the
flare nut of the valve at liquid side.

REQUIREMENT:

1. Do not put the spanner on the cap. The valve may be broken.

2. If applying excessive torque, the nut may be broken

according to some installation conditions.

• After the installation work, be sure to check gas leak of

connecting part of the pipes with nitrogen.

• Pressure of R410A is higher than that of R22 (Approx. 1.6

times).
Therefore, using a torque wrench, tighten the flare pipe
connecting sections which connect the indoor/outdoor units at
the specified tightening torque.
Incomplete connections may cause not only a gas leak, but
also a trouble of the refrigeration cycle.

IMPORTANT:
Do not apply refrigerating machine oil to the flared surface.

 Cover

 Half union or packed valve

 Flare nut

 

Internally threaded side

 Externally threaded side

C

D

Fix with spanner.
Tighten with torque wrench.

 Cover

 

 Piping valve

 

Flare nut

Tightened
Loosened

 

E

F

Outer dia. of copper pipe

+ 0 

 mm

-0,4

R410A

R22

9,52

13,2

13,0

15,87

19,7

19,4

90˚

 Obliquity

 Roughness

 Warp

Summary of Contents for XPOWER 38VYX110

Page 1: ...38VYX110 38VYX130 L L O Y D S R E G I S TER QUALIT Y A S S U R A N C E IS O 900 1 INSTALLATION MANUAL...

Page 2: ...rate with R 410A R 410A refrigerant cylinders are pink R 410A refrigerant cylinders have a dip tube which allows liquid to flow out with the cylinder in a vertical position with the valve at the top R...

Page 3: ...other than the specified refrigerant into the refrigeration cycle If air or any other gas is mixed in the refrigerant the gas pressure in the refrigeration cycle becomes abnormally high and it may cau...

Page 4: ...nit only 2 According to prEN14511 d b dry bulb w b wet bulb WARNING During heat pump operation unit will undergo several defrost cycles to eliminate ice that might possibly collect on the outdoor unit...

Page 5: ...es not block a passage When the outdoor unit is installed in an elevated position be sure to secure its feet There must be sufficient space for carrying in the unit A place where the drain water does...

Page 6: ...cannot be tightened with necessary tightening torque On the contrary use a single spanner to loosen or tighten the flare nut of the valve at liquid side REQUIREMENT 1 Do not put the spanner on the cap...

Page 7: ...e lower than the height of the outdoor unit The height of the obstacle should be lower than the height of the outdoor unit 150 or more 300 or more 300 or more 300 or more 200 or more 150 or more 500 o...

Page 8: ...r more 300 or more 1000 or more Open the upper side and both right and left sides The height of obstacle at both front and rear side should be lower than the height of the outdoor unit Serial installa...

Page 9: ...local procure CAUTION IMPORTANT FOR POINTS BELOW FOR PIPING WORK 1 Keep dust and moisture away from inside the connecting pipes 2 Tightly connect the connection between pipes and the unit 3 Evacuate t...

Page 10: ...cmHg 1 Close handle Low completely Turn OFF the vacuum pump Leave the vacuum pump as it is for 1 or 2 minutes and check the indicator of the compound pressure gauge does not return Open fully the valv...

Page 11: ...use a wire jointed to another on the way Use wires long enough to cover the entire length Evacuating Open the valve stem or the handle until it strikes the stopper It is unnecessary to apply further...

Page 12: ...D801 O Yellow Outdoor air temperature sensor error TO D802 O Yellow Outdoor motorised fan error DC D803 O Yellow Communication error between IPDU Abnormal stop High pressure release operation Flashin...

Page 13: ...other refrigerant from being charged each port diameter is changed In order to increase pressure resisting strength Charge hose x hose materials and port size are changed to 1 2 UNF 20 threads per in...

Page 14: ...38VYX 110 130 Via R Sanzio 9 20058 Villasanta MI Italy Tel 039 3636 1 The manufacturer reserves the right to change any product specifications without notice November 2003 Printed in Japan...

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