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Use refrigeration grade tubing. Service valves are closed from
factory and ready for brazing. After wrapping service valve with a

wet cloth, braze sweat connections using industry accepted
methods and materials. Consult local code requirements.

Refrigerant tubing and indoor coil are now ready for leak testing.

This check should include all field and factory joints.

Table 1 – Refrigerant Connections and Recommended Liquid

and Vapor Tube Diameters (In.)

24ACB

UNIT SIZE

LIQUID

RATED VAPOR

up to 80 ft. (24.38 m)*

Connection

& Tube

Diameter

Connection

Diameter

Tube

Diameter

18, 24

3/8

5/8

5/8

30, 36

3/8

3/4

3/4

42, 48

3/8

7/8

7/8

60

3/8

7/8

1---1/8

24ACC

UNIT SIZE

LIQUID

RATED VAPOR

up to 80 ft. (24.38 m)*

Connection

& Tube

Diameter

Connection

Diameter

Tube

Diameter

18, 24, 30

3/8

3/4

3/4

36, 42, 48

3/8

7/8

7/8

60

3/8

7/8

1---1/8

* Units are rated with 25 ft. (7.6 m) of lineset. See Product Data sheet for

performance data when using different size and length linesets.

Notes

:

1. Do not apply capillary tube or fixed orifice indoor coils to these units.
2. For Tubing Set lengths between 80 and 200 ft. (24.38 and 60.96 m)

horizontal or 35 ft. (10.7 m) vertical differential 250 ft. (76.2 m) Total

Equivalent Length), refer to the Residential Piping and Longline Guide

line--- Air Conditioners and Heat Pumps using Puron refrigerant.

3. For alternate liquid line options on 18---42 size units, see Product Data or

Residential Piping and Application Guideline

Install Liquid--Line Filter Drier Indoor

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
1. Installation of filter drier in liquid line is required.
2. Filter drier must be wrapped in a heat--sinking material

such as a wet cloth while brazing.

Refer to Fig. 3 and install filter drier as follows:

1. Braze 5--in. liquid tube to the indoor coil.
2. Wrap filter drier with damp cloth.
3. Braze filter drier to above 5--in. (127 mm) liquid tube.

Flow arrow must point towards indoor coil.

4. Connect and braze liquid refrigerant tube to the filter drier.

A05178

Fig. 3 -- Liquid Line Filter Drier

Evacuate Refrigerant Tubing and Indoor Coil

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Never use the system compressor as a vacuum pump.

Refrigerant tubes and indoor coil should be evacuated using the

recommended deep vacuum method of 500 microns. The alternate
triple evacuation method may be used (see triple evacuation

procedure in service manual). Always break a vacuum with dry
nitrogen.

Deep Vacuum Method

The deep vacuum method requires a vacuum pump capable of

pulling a vacuum of 500 microns and a vacuum gage capable of
accurately measuring this vacuum depth. The deep vacuum method

is the most positive way of assuring a system is free of air and

liquid water. A tight dry system will hold a vacuum of 1000
microns after approximately 7 minutes. See Fig. 4.

500

MINUTES

0

1

2

3

4

5

6

7

1000

1500

LEAK IN

SYSTEM

VACUUM TIGHT

TOO WET
TIGHT

DRY SYSTEM

2000

MI

CRONS

2500

3000

3500

4000

4500

5000

A95424

A95424

Fig. 4 -- Deep Vacuum Graph

Final Tubing Check

IMPORTANT

: Check to be certain factory tubing on both indoor

and outdoor unit has not shifted during shipment. Ensure tubes are
not rubbing against each other or any sheet metal or wires. Pay
close attention to feeder tubes, making sure wire ties on feeder
tubes are secure and tight.

24AC

B

/24AC

C

Summary of Contents for Single-Stage Comfort 24ACB

Page 1: ...must be in the OFF position There may be more than 1 disconnect switch Lock out and tag switch with a suitable warning label INSTALLATION INSTRUCTIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operation sound may disturb customer 2 Ensure that vapor and liquid tub...

Page 2: ...ieve pressure and recover all refrigerant before system repair or final unit disposal Use all service ports and open all flow control devices including solenoid valves Federal regulations require that you do not vent refrigerant to the atmosphere Recover during system repair or final unit disposal CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper ...

Page 3: ...of filter drier in liquid line is required 2 Filter drier must be wrapped in a heat sinking material such as a wet cloth while brazing Refer to Fig 3 and install filter drier as follows 1 Braze 5 in liquid tube to the indoor coil 2 Wrap filter drier with damp cloth 3 Braze filter drier to above 5 in 127 mm liquid tube Flow arrow must point towards indoor coil 4 Connect and braze liquid refrigerant...

Page 4: ...perature is higher than indicated or reclaim refrigerant if temperature is lower Allow a tolerance of 3_F 1 7_C Units with Indoor Piston Units installed with indoor pistons require charging by the superheat method The following procedure is valid when indoor airflow is within 21 percent of its rated CFM 1 Operate unit a minimum of 15 minutes before checking charge 2 Measure suction pressure by att...

Page 5: ...6 47 114 46 112 44 110 43 108 42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47 114 46 112 44 110 43 462 122 50 120 49 118 48 116 47 114 46 112 44 474 124 51 122 50 120 49 118 48 116 47 114 46 Table 3 Superheat Charging AC Only OUTDOOR TEMP _F EVAPORATOR ENTERING AIR TEMPERATURE _F WB 50 52 54 56 58 60 62 64 67 68 70 72 74 76 55 9 12 14 17 20 23 26 29 32 35 37 40 42 ...

Page 6: ... 59 10 45 47 49 51 53 55 57 59 61 12 47 49 51 53 55 57 59 61 63 14 49 51 53 55 57 59 61 63 65 16 51 53 55 57 59 61 63 65 67 18 53 55 57 59 61 63 65 67 69 20 55 57 59 61 63 65 67 69 71 22 57 59 61 63 65 67 69 71 73 24 59 61 63 65 67 69 71 73 75 26 61 63 65 67 69 71 73 75 77 28 63 65 67 69 71 73 75 77 79 30 65 67 69 71 73 75 77 79 81 32 67 69 71 73 75 77 79 81 83 34 69 71 73 75 77 79 81 83 85 36 71 ...

Page 7: ...rical wire or metal conduit when installed in accordance with existing electrical codes Connect Ground and Power Wires Connect ground wire to ground connection in control box for safety Connect power wiring to contactor as shown in Fig 6 DISCONNECT PER N E C AND OR LOCAL CODES CONTACTOR GROUND LUG FIELD GROUND WIRING FIELD POWER WIRING A91056 Fig 6 Line Connections Connect Control Wiring Route 24 ...

Page 8: ...eset Adjust charge by adding or removing 0 6 oz ft of 3 8 liquid line above or below 15ft 4 57 m respectively For standard refrigerant line lengths 80 ft 24 38 m or less allow system to operate in cooling mode at least 15 minutes If conditions are favorable check system charge by subcooling method If any adjustment is necessary adjust charge slowly and allow system to operate for 15 minutes to sta...

Page 9: ...700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron refrigerant as with other HFCs is only compatible with POE oils S Vacuum pumps will not remove moisture from oil S Do not use liquid line filter driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a s...

Page 10: ...rris St S Indianapolis IN 46231 Printed in U S A Edition Date 07 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 24ACB C 3SI Replaces 24ACB C 2SI 24ACB 24ACC ...

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