background image

2

51801210406

Specifications are subject to change without notice.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing or servicing system, always turn off main

power to system and install lockout tag. There may be

more than one disconnect switch. Turn off accessory heater

power switch if applicable.

!

WARNING

PERSONAL INJURY

AND ENVIRONMENTAL

HAZARD

Failure to relieve system pressure could result in personal

injury and/or death.
1. Relieve pressure and recover all refrigerant before

servicing existing equipment, and before final unit disposal.

Use all service ports and open all flow--control devices,

including solenoid valves.

2. Federal regulations require that you do not vent

refrigerant into the atmosphere. Recover during system

repair or final unit disposal.

!

WARNING

CUT HAZARD

Failure to follow this caution may result in personal injury.
When removing access panels (see Fig. 17) or performing

maintenance functions inside your unit, be aware of sharp

sheet metal parts and screws. Although special care is taken

to reduce sharp edges to a minimum, be extremely careful

and wear appropriate protective clothing, safety glasses and

gloves when handling parts or reaching into the unit.

!

CAUTION

INTRODUCTION

This packaged heat pump is fully self--contained and designed for

outdoor installation (See Fig. 1). See Fig. 2 and 3 for unit
dimensions. All unit sizes have discharge openings for both

horizontal and downflow configurations, and are factory shipped

with all downflow duct openings covered. The unit may be
installed either on a rooftop or on a ground--level cement slab. (See

Fig. 4 for roof curb dimensions.)

RECEIVING AND INSTALLATION

Step 1 — Check Equipment

IDENTIFY UNIT

The unit model number and serial number are printed on the unit

informative plate. Check this information against shipping papers.

INSPECT SHIPMENT

Inspect for shipping damage before removing packaging materials.
If unit appears to be damaged or is torn loose from its anchorage,

have it examined by transportation inspectors before removal.

Forward claim papers directly to transportation company.
Manufacturer is not responsible for any damage incurred in transit.

Check all items against shipping list. Immediately notify the
nearest equipment distribution office if any item is missing. To

prevent loss or damage, leave all parts in original packages until
installation.
If the unit is to be mounted on a curb in a downflow application,

review Step 7 to determine which method is to be used to remove
the downflow panels before rigging and lifting into place. The

panel removal process may require the unit to be on the ground.

Step 2 — Provide Unit Support

IMPORTANT

: The unit must be secured to the curb by installing

screws through the bottom of the curb flange and into the unit base
rails. When installing large base units onto the common curb, the
screws must be installed before allowing the full weight of the unit
to rest on the curb. A minimum of six screws are required for large
base units. Failure to secure unit properly could result in an
unstable unit. See Warning near Rigging/Lifting information and
accessory curb instructions for more details.
For hurricane tie downs, contact distributor for details and PE

(Professional Engineering) Certificate if required.

ROOF CURB

Install accessory roof curb in accordance with instructions shipped

with curb (See Fig. 4). Install insulation, cant strips, roofing, and

flashing. Ductwork must be attached to curb.

IMPORTANT

: The gasketing of the unit to the roof curb is

critical for a water tight seal. Install gasketing material supplied
with the roof curb. Improperly applied gasketing also can result in
air leaks and poor unit performance.
Curb should be level to within 1/4 in. (6.35 mm) (See Fig 6). This

is necessary for unit drain to function properly. Refer to accessory

roof curb installation instructions for additional information as
required.

Installation on older series roof curbs.

Two accessory kits are available to aid in installing a new series
unit on an older roof curb.

1. Accessory kit number CPADCURB001A00, (small chassis)

and accessory kit number CPADCURB002A00, (large

chassis) includes roof curb adapter and gaskets for the
perimeter seal and duct openings. No additional
modifications to the curb are required when using this kit.

2. An alternative to the adapter curb is to modify the existing

curb by removing the outer horizontal flange and use

accessory kit number CPGSKTKIT001A00 which includes
spacer blocks (for easy alignment to existing curb) and

gaskets for the perimeter seal and duct openings. This kit is
used when existing curb is modified by removing outer
horizontal flange.

UNIT/STRUCTURAL DAMAGE HAZARD

Failure to follow this caution may result in property

damage.
Ensure there is sufficient clearance for saw blade when

cutting the outer horizontal flange of the roof curb so there

is no damage to the roof or flashing.

!

CAUTION

SLAB MOUNT

Place the unit on a solid, level pad that is at least 2 in. (51 mm)

above grade. The pad should extend approximately 2 in. (51 mm)
beyond the casing on all 4 sides of the unit (See Fig. 7). Do not

secure the unit to the pad

except

when required by local codes.

PHR5

Summary of Contents for PHR524000K 0B1 Series

Page 1: ...Fig 1 Unit PHR5 Electrical Controls and Wiring 29 Refrigerant Circuit 30 Evaporator Airflow 30 Metering Device 30 System Information 31 Loss of Charge Switch 31 Check Defrost Thermostat 31 TROUBLESHOO...

Page 2: ...ch method is to be used to remove the downflow panels before rigging and lifting into place The panel removal process may require the unit to be on the ground Step 2 Provide Unit Support IMPORTANT The...

Page 3: ...51801210406 3 Specifications are subject to change without notice A180110 Fig 2 PHR524 30 Unit Dimensions PHR5...

Page 4: ...4 51801210406 Specifications are subject to change without notice Fig 3 PHR536 60 Unit Dimensions PHR5...

Page 5: ...6 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 Large CPRFCURB013B00 14 356 14 356 43 9 1116 42 2 1072 Part Number CPRCURB011B00 can be used on both small and large basepan units The cross supports...

Page 6: ...damage or flood the unit Do not install the unit on carpeting or other combustible materials Slab mounted units should be at least 2 in 51 mm above the highest expected water and runoff levels Do not...

Page 7: ...ndensate Drain NOTE When installing condensate drain connection be sure to comply with local codes and restrictions This unit disposes of condensate water through a 3 4 in NPT fitting which exits thro...

Page 8: ...side tabs NOTE These panels are held in place with tabs similar to an electrical knockout Reinstall horizontal duct covers Fig 9 shipped on unit from factory Insure openings are air and watertight NO...

Page 9: ...high voltage L1 L2 and ground lead into the control box 2 Connect ground lead to chassis ground connection 3 Locate the black and yellow wires connected to the line side of the contactor 4 Connect fi...

Page 10: ...6 12 0 5 4 14 8 6 7 REFRIGERANT METERING DEVICE TXV Indoor TXV ORIFICE ID in ID mm 032 2 0 81 2 035 1 038 1 89 1 97 1 042 2 1 07 2 042 2 1 07 2 042 2 1 07 2 052 2 1 32 2 OUTDOOR COIL Rows Fins in Fac...

Page 11: ...at caps on the ports are tight START UP Step 1 Check Cooling and Heating Control Operation Start and check the unit for proper control operation as follows 1 Place room thermostat SYSTEM switch or MOD...

Page 12: ...and let run until system pressures stabilize 4 Measure and record the following a Outdoor ambient air temperature F C db b Liquid line temperature F C at TXV c Discharge high side pressure psig d Suct...

Page 13: ...e Interface Fan Board IFB Jumper wires must use 18 AWG wire with at least 2 64 insulation Cooling Heat Pump Continuous Fan with Advanced Dehumidification For Advanced Dehumidification models to use th...

Page 14: ...6 7 4 1 0 R S S T A C E B D 4 3 0 6 7 4 1 0 R A D11D6 D4 Z2 D4 R11 R8 R7 R9 C8 R15 C1 C2 R1 D1 R12 D2 Q1 C5 QC1 R10 R13 D12 D10 D8 D7 D9 D14 D15 D13 C9 C4 C6 F1 674 674 674 674 K3 K2 K4 K1 QC2 QC5 QC6...

Page 15: ...ow indicates direction of flow Position HPS TXV in Bypass Metering Position C03012 Fig 13 Typical Heat Pump Operation Heating Mode COMPRESSOR ACCUMULATOR OUTDOOR COIL INDOOR COIL LCS LEGEND HPS High P...

Page 16: ...11 0 12 Med Low Pink CFM 831 765 670 586 466 299 BHP 0 11 0 12 0 12 0 13 0 13 0 14 Medium Red CFM 1139 1069 1012 937 870 786 724 626 512 381 BHP 0 22 0 23 0 24 0 24 0 25 0 26 0 26 0 27 0 27 0 28 Med...

Page 17: ...7 1576 1544 1503 1468 1433 1393 1356 BHP 0 42 0 44 0 45 0 46 0 48 0 49 0 51 0 52 0 53 0 55 Med High Orange CFM 1854 1837 1781 1784 1720 1698 1655 1625 1578 1532 BHP 0 56 0 57 0 60 0 59 0 62 0 63 0 64...

Page 18: ...H DEHUMIDIFY 845 880 875 940 975 970 1035 1075 1065 LOW STAGE COOLING 835 850 845 930 945 940 1025 1040 1035 COOLING WITH DEHUMIDIFY 675 685 670 750 760 745 825 835 820 PHR542000KAD0A1 HIGH STAGE COOL...

Page 19: ...700 1800 1900 2000 2100 2200 600 1400CFM 12x20x1 12x20x1 305x508x25 305x508x25 2 0 2 5 0 09 0 14 0 16 0 18 0 25 0 28 0 3 1200 1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 0 3 5 0 10 0 11 0 12 0 13...

Page 20: ...0 00 0 02 0 04 0 06 0 08 0 10 0 12 0 14 0 16 0 18 20 kW 0 00 0 00 0 02 0 04 0 06 0 08 0 09 0 11 0 13 0 15 0 17 0 19 Large Cabinet 36 60 STATIC STANDARD CFM SCFM 1100 1200 1300 1400 1500 1600 1700 180...

Page 21: ...51801210406 21 Specifications are subject to change without notice A13144 Fig 15 Connection Wiring Diagram without Advanced Dehumidification AD FIOP 208 230 1 60 PHR5...

Page 22: ...22 51801210406 Specifications are subject to change without notice A13145 Fig 15 Cont Ladder Wiring Diagram without Advanced Dehumidification AD FIOP 208 230 1 60 PHR5...

Page 23: ...DO NOT DISCONNECT PLUG UNDER LOAD 7 THIS FUSE IS MANUFACTURED BY LITTLE FUSE P N 287003 8 N E C CLASS 2 24V 9 TO USE THE ADVANCED DEHUMIDIFICATION FEATURE CUT JUMPER 1 SCHEMATIC 208 230V 1 60 BLK OF2...

Page 24: ...ROST CYCLES MINUTES 90 SPEED UP JUMPERED TEST PINS USE METAL OBJECT FIELD SPEED UP CYCLE 1 MOMENTARILY SHORT PINS AND RELEASE TO BYPASS COMPRESSOR OFF DELAY 2 SHORT FOR 5 SEC AND RELEASE FOR FORCED DE...

Page 25: ...51801210406 25 Specifications are subject to change without notice A13146 Fig 17 Connection Wiring Diagram 208 230 3 60 PHR5...

Page 26: ...26 51801210406 Specifications are subject to change without notice A13147 Fig 17 Cont Ladder Wiring Diagram 208 230 3 60 PHR5...

Page 27: ...51801210406 27 Specifications are subject to change without notice A170012 Fig 18 Cooling Charging Chart PHR5...

Page 28: ...turn air duct system Always replace the filter with the same dimensional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month an...

Page 29: ...e unit base Inspect the drain pan and condensate drain line when inspecting the coils Clean the drain pan and condensate drain by removing all foreign matter from the pan Flush the pan and drain troug...

Page 30: ...itch NOTE Because these switches are attached to refrigeration system under pressure it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exis...

Page 31: ...e system Do not unsweat a filter drier from the system Heat from unsweating will release moisture and contaminants from drier into system R 410A Refrigerant Charging Refer to unit information plate an...

Page 32: ...and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in re...

Page 33: ...EAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDO...

Page 34: ...34 51801210406 Specifications are subject to change without notice PHR5...

Reviews: