background image

51801210406

13

Specifications are subject to change without notice.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Disconnect electrical power to the unit and install lockout

tag before changing blower speed.

!

WARNING

The

standard

evaporator fan motor is factory set to provide 5

different fan speeds to choose from for the various operation

modes (see Table 4). All models are factory--shipped for nominal
high stage and low stage cooling airflow operation at minimum

external static pressure. See Table 2.

Table 4 – Color Coding for Indoor Fan Motor Leads

Black = High Speed

Orange = Med--High Speed

Red = Med Speed

Pink = Med--Low Speed

Blue = Low Speed

Selection of Proper Fan Speeds for Operation Modes:
Low Stage Cooling/Heat Pump (All Models

without Advanced

Dehumidification):

Using Tables 7 , 8, and 9, find the external

static pressure drops for wet coil, economizer, and filter, and add

them to dry coil measured on the system. Using this total static
pressure, look up Table 5 to find the airflows available at the total

static pressure. For 208/230 VAC models, connect the chosen fan

speed wire to “LO COOL” connection on the IFB Board (see Fig.
11).

High Stage Cooling/Heat Pump (All Models without Advanced

Dehumidification):

Using Table 7 , 8, and 9, find the external static

pressure drops for wet coil, economizer, and filter, and add them to

dry coil measured on the system. Using this total static pressure,
look up Table 5 to find the airflows available at the total static

pressure. The speed chosen must provide airflow of between 350
to 450 CFM per ton of cooling. For 208/230 VAC models, connect

the chosen fan speed wire to “HI COOL” connection on the IFB
Board (See Fig. 11).

High Stage Enhanced Dehumidification Cooling (208/230 VAC

Models without Advanced Dehumidification):

Using the total

static pressure for selecting the high stage cooling speed, look up

Table 5 to find lower speed/airflows available at that total static
pressure. All airflows highlighted in Table 5 are acceptable for the

Dehum speed. The speed chosen must provide airflow of between

320 to 400 CFM per ton of cooling. To activate the high stage
enhanced dehumidification cooling mode, the shunt jumper must

be moved from the “No DH” to the “DH” selection. (See Fig. 11,
close up.) For 208/230 VAC models, connect the chosen fan speed

wire to “DHUM” connection on the IFB Board (see Fig. 11).

Continuous

Fan

(All

Models

without

Advanced

Dehumidification):

Continuous fan speed is the same speed as

Low Stage Cooling.
To activate the high stage enhanced dehumidification cooling
mode, the shunt jumper in Fig. 11 must be moved from the No DH

to DH selection (See Fig. 11, close up).

Using the Same Fan Speed for More than One Mode:

Some fan

speeds are ideal for more than one mode of operation. It is
permissible to use a field--supplied jumper wire to connect one

speed tap wire to two or more speed connections on the Interface
Fan Board (IFB). Jumper wires must use 18 AWG wire with at

least 2/64” insulation.

Cooling/Heat

Pump/Continuous

Fan

with

Advanced

Dehumidification:

For Advanced Dehumidification models, to

use the dehumidification feature, cut the J1 jumper found on the

Interface Fan Board (IFB). (See Fig. 11 and 16.) For proper
operation, the dehumidistat must open on humidity rise above the

humidity set point. The unit will naturally adapt airflow to the
external static pressure drop measured on the system. There is no

need to adjust the factory installed taps.

SEQUENCE OF OPERATION

a. Continuous Fan

(1.) Thermostat closes circuit R to G energizing the

blower motor for continuous fan. The indoor fan is
energized on low speed.

b. Cooling Mode

(1.) Low Stage: Thermostat closes R to G, R to Y1,

and R to O. The compressor and indoor fan are

energized on low speed. The outdoor fan is also
energized

(2.) High Stage: Thermostat closes R to G, R to Y1, R

to Y2, and R to O. The compressor and indoor fan
are energized on high speed. The outdoor fan is

also energized.

c. Electric Heating Mode

(1.) Thermostat closes circuit R to W2 or W3, and R to

G. There are no on or off delays.

d. Heat Pump Heating

(1.) Low Stage: Thermostat closes R to G, R to Y1.

The compressor and indoor fan are energized on

low speed. The outdoor fan is also energized

(2.) High Stage: Thermostat closes R to G, R to Y1, R

to Y2. The compressor and indoor fan are ener-
gized on high speed. The outdoor fan is also ener-
gized.

e. Heat Pump Heating with Auxiliary Heat

(1.) Thermostat closes circuits R to G, R to Y and R to

W/W1 or W2. The compressor, indoor and outdoor
fans are energized, as well as the electric heat

relays.

f. Defrost Mode

The defrost mode is automatically energized by the
defrost board during heating mode. The defrost board

energizes “O” (reversing valve) and “W2” (electric
heat). It also de--energizes the outdoor fan. When defrost
is complete, unit will return to heating mode. If room

thermostat is satisfied during defrost, unit will shut
down and restart in defrost on next call for heat.

Step 4 — Defrost Control

Quiet Shift

Quiet Shift is a field--selectable defrost mode, which will eliminate

occasional noise that could be heard at the start of defrost cycle and

restarting of heating cycle. It is selected by placing DIP switch 3
(on defrost board) in ON position.
When Quiet Shift switch is placed in ON position, and a defrost is
initiated, the following sequence of operation will occur. Reversing

valve will energize, outdoor fan will turn off, compressor will turn
off for 30 sec and then turn back on to complete defrost. At the

start of heating after conclusion of defrost reversing valve will

de--energize, compressor will turn off for another 30 sec, and the
outdoor fan will stay off for 40 sec, before starting in the Heating

mode.

Defrost

The defrost control is a time/temperature control which includes a
field--selectable time period (DIP switch 1 and 2 on the board)

between defrost cycles of 30, 60, 90, or 120 minutes (factory set at
60 minutes). To initiate a forced defrost, two options are available

depending on the status of the defrost thermostat.

PHR5

Summary of Contents for PHR524000K 0B1 Series

Page 1: ...Fig 1 Unit PHR5 Electrical Controls and Wiring 29 Refrigerant Circuit 30 Evaporator Airflow 30 Metering Device 30 System Information 31 Loss of Charge Switch 31 Check Defrost Thermostat 31 TROUBLESHOO...

Page 2: ...ch method is to be used to remove the downflow panels before rigging and lifting into place The panel removal process may require the unit to be on the ground Step 2 Provide Unit Support IMPORTANT The...

Page 3: ...51801210406 3 Specifications are subject to change without notice A180110 Fig 2 PHR524 30 Unit Dimensions PHR5...

Page 4: ...4 51801210406 Specifications are subject to change without notice Fig 3 PHR536 60 Unit Dimensions PHR5...

Page 5: ...6 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 Large CPRFCURB013B00 14 356 14 356 43 9 1116 42 2 1072 Part Number CPRCURB011B00 can be used on both small and large basepan units The cross supports...

Page 6: ...damage or flood the unit Do not install the unit on carpeting or other combustible materials Slab mounted units should be at least 2 in 51 mm above the highest expected water and runoff levels Do not...

Page 7: ...ndensate Drain NOTE When installing condensate drain connection be sure to comply with local codes and restrictions This unit disposes of condensate water through a 3 4 in NPT fitting which exits thro...

Page 8: ...side tabs NOTE These panels are held in place with tabs similar to an electrical knockout Reinstall horizontal duct covers Fig 9 shipped on unit from factory Insure openings are air and watertight NO...

Page 9: ...high voltage L1 L2 and ground lead into the control box 2 Connect ground lead to chassis ground connection 3 Locate the black and yellow wires connected to the line side of the contactor 4 Connect fi...

Page 10: ...6 12 0 5 4 14 8 6 7 REFRIGERANT METERING DEVICE TXV Indoor TXV ORIFICE ID in ID mm 032 2 0 81 2 035 1 038 1 89 1 97 1 042 2 1 07 2 042 2 1 07 2 042 2 1 07 2 052 2 1 32 2 OUTDOOR COIL Rows Fins in Fac...

Page 11: ...at caps on the ports are tight START UP Step 1 Check Cooling and Heating Control Operation Start and check the unit for proper control operation as follows 1 Place room thermostat SYSTEM switch or MOD...

Page 12: ...and let run until system pressures stabilize 4 Measure and record the following a Outdoor ambient air temperature F C db b Liquid line temperature F C at TXV c Discharge high side pressure psig d Suct...

Page 13: ...e Interface Fan Board IFB Jumper wires must use 18 AWG wire with at least 2 64 insulation Cooling Heat Pump Continuous Fan with Advanced Dehumidification For Advanced Dehumidification models to use th...

Page 14: ...6 7 4 1 0 R S S T A C E B D 4 3 0 6 7 4 1 0 R A D11D6 D4 Z2 D4 R11 R8 R7 R9 C8 R15 C1 C2 R1 D1 R12 D2 Q1 C5 QC1 R10 R13 D12 D10 D8 D7 D9 D14 D15 D13 C9 C4 C6 F1 674 674 674 674 K3 K2 K4 K1 QC2 QC5 QC6...

Page 15: ...ow indicates direction of flow Position HPS TXV in Bypass Metering Position C03012 Fig 13 Typical Heat Pump Operation Heating Mode COMPRESSOR ACCUMULATOR OUTDOOR COIL INDOOR COIL LCS LEGEND HPS High P...

Page 16: ...11 0 12 Med Low Pink CFM 831 765 670 586 466 299 BHP 0 11 0 12 0 12 0 13 0 13 0 14 Medium Red CFM 1139 1069 1012 937 870 786 724 626 512 381 BHP 0 22 0 23 0 24 0 24 0 25 0 26 0 26 0 27 0 27 0 28 Med...

Page 17: ...7 1576 1544 1503 1468 1433 1393 1356 BHP 0 42 0 44 0 45 0 46 0 48 0 49 0 51 0 52 0 53 0 55 Med High Orange CFM 1854 1837 1781 1784 1720 1698 1655 1625 1578 1532 BHP 0 56 0 57 0 60 0 59 0 62 0 63 0 64...

Page 18: ...H DEHUMIDIFY 845 880 875 940 975 970 1035 1075 1065 LOW STAGE COOLING 835 850 845 930 945 940 1025 1040 1035 COOLING WITH DEHUMIDIFY 675 685 670 750 760 745 825 835 820 PHR542000KAD0A1 HIGH STAGE COOL...

Page 19: ...700 1800 1900 2000 2100 2200 600 1400CFM 12x20x1 12x20x1 305x508x25 305x508x25 2 0 2 5 0 09 0 14 0 16 0 18 0 25 0 28 0 3 1200 1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 0 3 5 0 10 0 11 0 12 0 13...

Page 20: ...0 00 0 02 0 04 0 06 0 08 0 10 0 12 0 14 0 16 0 18 20 kW 0 00 0 00 0 02 0 04 0 06 0 08 0 09 0 11 0 13 0 15 0 17 0 19 Large Cabinet 36 60 STATIC STANDARD CFM SCFM 1100 1200 1300 1400 1500 1600 1700 180...

Page 21: ...51801210406 21 Specifications are subject to change without notice A13144 Fig 15 Connection Wiring Diagram without Advanced Dehumidification AD FIOP 208 230 1 60 PHR5...

Page 22: ...22 51801210406 Specifications are subject to change without notice A13145 Fig 15 Cont Ladder Wiring Diagram without Advanced Dehumidification AD FIOP 208 230 1 60 PHR5...

Page 23: ...DO NOT DISCONNECT PLUG UNDER LOAD 7 THIS FUSE IS MANUFACTURED BY LITTLE FUSE P N 287003 8 N E C CLASS 2 24V 9 TO USE THE ADVANCED DEHUMIDIFICATION FEATURE CUT JUMPER 1 SCHEMATIC 208 230V 1 60 BLK OF2...

Page 24: ...ROST CYCLES MINUTES 90 SPEED UP JUMPERED TEST PINS USE METAL OBJECT FIELD SPEED UP CYCLE 1 MOMENTARILY SHORT PINS AND RELEASE TO BYPASS COMPRESSOR OFF DELAY 2 SHORT FOR 5 SEC AND RELEASE FOR FORCED DE...

Page 25: ...51801210406 25 Specifications are subject to change without notice A13146 Fig 17 Connection Wiring Diagram 208 230 3 60 PHR5...

Page 26: ...26 51801210406 Specifications are subject to change without notice A13147 Fig 17 Cont Ladder Wiring Diagram 208 230 3 60 PHR5...

Page 27: ...51801210406 27 Specifications are subject to change without notice A170012 Fig 18 Cooling Charging Chart PHR5...

Page 28: ...turn air duct system Always replace the filter with the same dimensional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month an...

Page 29: ...e unit base Inspect the drain pan and condensate drain line when inspecting the coils Clean the drain pan and condensate drain by removing all foreign matter from the pan Flush the pan and drain troug...

Page 30: ...itch NOTE Because these switches are attached to refrigeration system under pressure it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exis...

Page 31: ...e system Do not unsweat a filter drier from the system Heat from unsweating will release moisture and contaminants from drier into system R 410A Refrigerant Charging Refer to unit information plate an...

Page 32: ...and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in re...

Page 33: ...EAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDO...

Page 34: ...34 51801210406 Specifications are subject to change without notice PHR5...

Reviews: