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Carrier Performance 40MBDQ09---3, Installation Instructions Manual, Page: 12 / 30

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Carrier Performance 40MBDQ09---3 Installation Instructions Manual Download Page 12

12                                                                 

Specifications subject to change without notice.                                                                         IM-40MBDQ-05

CONDENSATE DRAIN AND CONDENSATE 
LIFT PUMP INSTALLATION (HORIZONTAL 
INSTALLATION)

For sizes 9, 12 and 18, the condensate lift pump is provided in 

a separate box. Use the following steps to install the External 

Condensate Lift Pump for a horizontal installation of the 

indoor unit.

NOTE: 

Drain connections A, B and C are covered with caps.

1. For sizes 09K and 12K:

a.

Remove the cap on the drainage outlet.

b.

Cut both ends of the rubber tubing provided into a straight
one.

c. Connect the drainage outlet and condensate lift pump using

the rubber tubing and secure it with clamps on both ends

(see Fig. 30).

d. Plug the power cable of the external pump to CN13 / 

“PUMP” pin and plug the water level sensor cable to the 

CN5 / “WATER” to enable the pump (see Fig. 34).

2. For size 18K:

a. R

emove the cap on drain connector B.

b.

Connect drain connector B and the condensate lift pump
using the L rubber hose and secure it with clamps on both
ends.

c.

Connect the drainpipe to connector D (see Fig. 31).

d.

Plug the power cable of the external pump to CN13 /
“PUMP” pin and plug the water level sensor cable to CN5 /
“WATER” to enable the pump (see Fig. 34).

Fig. 30 — Condensate lift pump installation sizes 09K

−

12K

Fig. 31 — Condensate lift pump installation size 18K

3.

Sizes 24K, 36K, 48K and 58K have a built-in condensate lift pump

.

Drain connections (A, B and C) are covered with caps.

Connect the drainpipe to connector D (see Fig. 32)

.

Fig. 32 — Connection of drain pipe to condensate lift pump sizes 24-58K

Disabling the Condensate Lift Pump

The pump must be disabled while the unit is installed 

vertically (upflow) or the lift pump assembly is removed 

from its original position:

• Open the Control Box assembly cover, unplug the “CN13 PUMP”

pin to disable the pump function, and short-connect the “CN5

WATER” plug to disable the water level sensor by either splicing the

wires coming out of the CN5 WATER plug or by using a jumper plug

Replacement Component part number 17401204000333 (optional in

some units otherwise sold separately) (see Figures 33 and 34).

Fig. 33 — Disable condensate lift pump

Fig. 34 — Condensate Lift Pump Connectors

 

Connector A

 

Connector B 

Connector C 

Connector D 

Hose 

 

Connector A 

Connector B  Connector C 

Connector D 

 

Remove 

the cover 

 

Short connect the “CN5” water

Unplug the CN13 “PUMP” plug pin

PIN CN13 
“PUMP”

PIN CN5 
“WATER”

Summary of Contents for Performance 40MBDQ09---3

Page 1: ...NSTALLATIONS 7 MAINTENANCE CLEARANCES 7 INSTALLATION 8 Step 1 Check Equipment 8 Step 2 Mount Unit 8 Step 3 Installing Ductwork 10 Step 4 Condensate Drain Installation 11 Step 5 Electrical Connections 14 WIRING 15 ELECTRICAL DATA 16 CONNECTION DIAGRAMS 16 Step 6 Refrigerant Piping 17 WIRELESS REMOTE CONTROLLER INSTALLATION 18 WIRED REMOTE CONTROLLER INSTALLATION 18 START UP 18 Step 7 Setting Static...

Page 2: ...ations only WARNING ELECTRICAL OPERATION HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing unit always turn off all power to the unit There may be more than one disconnect switch Turn off the accessory heater power if applicable Lock out and tag switch with a suitable warning label WARNING EXPLOSION HAZARD Failure to follow this warning c...

Page 3: ...3 Indoor Unit Representation NOTES If the outdoor unit is higher than the indoor unit prevent rain from flowing into the indoor unit along the connection pipe by creating a downward arc in the connection pipe before it enters the wall and enters the indoor unit Doing so helps ensure rain drips from the connection pipe before it enters the wall Piping and the interconnecting wiring are field suppli...

Page 4: ...Heating Indoor DB 63 90 17 32 32 86 0 30 Indoor WB 59 84 15 29 PRODUCT INSTALLATION Installation must be performed by an authorized dealer or specialist A defective installation can cause water leakage electrical shock or fire The installation must be performed according to the installation instructions Improper installation can cause water leakage electrical shock or fire In North America install...

Page 5: ...47 27 56 5 51 36 46 1 97 6 89 39 41 8 98 0 2 44 88 23 54 3 15 5 91 5 12 6 1 87 mm 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155 39 4 36 In 53 54 9 8 30 47 27 56 5 51 46 69 1 97 6 89 49 65 8 98 0 2 55 12 23 54 3 15 5 91 5 12 6 1 106 mm 1360 249 774 700 140 1186 50 175 1261 228 5 1400 598 80 150 130 155 48 3 48 In 47 24 11 81 34 41 31 5 4 84 41 1 1 97 8 94 43 35 11 02 0 2 48 82 ...

Page 6: ...tions subject to change without notice IM 40MBDQ 05 DIMENSIONS CONT Fig 6 Indoor Unit Size 58K LEFT VIEW BOTTOM VIEW REAR VIEW Air Inlet TOP VIEW RIGHT VIEW FRONT VIEW Air Outlet NOTE Size 58K draw through system ...

Page 7: ...the connection end and 2 inches on the opposite end CAPACITY KBTU B 9K 11 81in 30cm 12K 11 81in 30cm 18K 11 81in 30cm 24K 11 81in 30cm 36K 11 81in 30cm 48K 15 75in 40cm 58K 15 75in 40cm Maintenance space Left side Right side Strong and durable ceiling Indoor unit m c 0 3 n i 8 1 1 m c 0 1 n i 4 0 8in 2cm 0 8in 2cm 11 8in 30cm n i 2 8 m c 0 5 2 Floor Service access Ceiling When there is no ceiling ...

Page 8: ...condensate pan under the entire unit Some localities may allow as an alternative the running of a separate secondary condensate line Consult the local codes for additional restrictions or precautions Ceiling Mounting Options Different ceiling types call for different mount applications Wood Place the wood mounting across the roof beam then install the hanging screw bolts Fig 11 Wood Mounting New C...

Page 9: ...t Insert the suspension bolts into the unit s hanging holes Fasten the bolts with the washers and nuts provided Fig 17 Suspension bolt 3 Mount the indoor unit onto the hanging screw bolts with a block Position the indoor unit with a level indicator to prevent leaks 4 Adjust the unit s height until the bottom is level with the false ceiling Leave enough space to provide an adequate pitch for the dr...

Page 10: ...ges provided on the unit Secure the canvas tie to the indoor unit s flange using the proper fasteners for the type of duct used and the seal duct to unit joint Use canvas duct flexible connectors between the ductwork and the unit to prevent transmission of vibration Maintain an adequate distance between the return and supply diffusers to avoid short circulation of air within the space The filter i...

Page 11: ...d the lift pipe must be less than 8in 20cm An incorrect installation could allow water to flow back into the unit and flood To prevent air bubbles keep the drain hose horizontal or slightly upward See letter A Figure 28 1 Cover the drain hose with heat insulation to prevent condensation and leakage 2 Attach the mouth of the drain hose to the unit s outlet pipe Sheath the mouth of the hose and clip...

Page 12: ...l pump to CN13 PUMP pin and plug the water level sensor cable to CN5 WATER to enable the pump see Fig 34 Fig 30 Condensate lift pump installation sizes 09K 12K Fig 31 Condensate lift pump installation size 18K 3 Sizes 24K 36K 48K and 58K have a built in condensate lift pump Drain connections A B and C are covered with caps Connect the drainpipe to connector D see Fig 32 Fig 32 Connection of drain ...

Page 13: ...these steps to perform the test 1 Remove the test cover by rotating it counter clockwise see Fig 38 2 Using a piece of tubing or pipe to fill the condensate lift pump reservoir with 70 oz of water see Fig 39 3 Turn the unit ON in the COOLING mode and the condensate lift pump turns on Watch the end of the drain pipe for any water NOTE It may take some time for the water to travel depending on the l...

Page 14: ...d wiring diagram located on the cover of the electric control box Fig 41 Control Box Ferrite Core Magnetic Ring If supplied and packed with the accessories wrap the signal wires between the indoor unit and outdoor unit after installation and around the Ferrite core twice Fig 42 Ferrite Core Magnetic Ring 6 Clamp the cable with the cable clamp Ensure the cable is not loose as to not pull on the u l...

Page 15: ...o the outdoor unit The field supplied power wiring from the outdoor unit to the indoor unit consists of three 3 wires and provides the power for the indoor unit Two wires are high voltage AC power and one is a ground wire To minimize voltage drop the factory recommended wire size is 14 2 stranded with a ground Communication Wiring A separate shielded stranded copper conductor only with a 600 volt ...

Page 16: ... 0 18 130 12 1 11 0 18 130 18 1 2 0 27 200 24 1 2 0 27 200 36 2 45 0 56 420 48 3 2 0 75 560 58 3 65 0 952 1 000 S L1 L2 208 230 1 60 Power Supply Main L1 208 230 1 60 L2 S L1 L2 CONNECTING CABLE OUTDOOR TO INDOOR Indoor Unit Power Supply 208 230 1 60 Indoor Signal High GND Ground Power to Indoor Unit 208 230 1 60 GND FIELD POWER SUPPLY Voltage Indoor Signal High Voltage 208 230 1 60 L1 L2 FIELD PO...

Page 17: ... Tighten the flare nut 4 Connect the drain line Ensure there are absolutely no traps in the drain line anywhere in its length Ensure the drain line pitches down and insulated up to the outside wall NOTE For applications where gravity cannot be used for drainage a condensate pump accessory is available Consult the condensate pump installation instructions for more information Refrigerant tubes and ...

Page 18: ...le supplied with the wired controller to plug into the 5 pin connector from the IR receiver located in the control box see figure 51 For setup instructions refer to the wired remote controller installation manual START UP Test Operation After completing the gas leak and electrical safety check perform the test operation see Fig 52 Fig 52 IR Receiver Display Panel IR Receiver Display Panel 1 Press ...

Page 19: ...r flashes when the fan runs during the AUTOMATIC AIRFLOW ADJUSTMENT After 3 to 6 minutes the system stops operating once the AUTOMATIC AIRFLOWADJUSTMENT is complete Fig 54 Automatic Airflow ON signal NOTE The external static pressure can also be selected using the wireless remote controller RG57F3 B BGEFU1 included with the indoor unit by pointing it toward the indoor unit s Infrared Receiver typi...

Page 20: ...32 44 0 50 12 In WG 0 064 0 10 0 136 0 20 0 0 20 Pa 16 25 34 50 0 50 18 In WG 0 096 0 168 0 288 0 392 0 0 40 Pa 24 42 72 98 0 100 24 In WG 0 10 0 216 0 336 0 528 0 0 64 Pa 25 54 84 132 0 160 36 In WG 0 168 0 312 0 48 0 62 0 0 64 Pa 42 78 120 155 0 160 48 In WG 0 18 0 404 0 616 0 64 0 0 64 Pa 45 101 154 160 0 160 58 In WG 0 296 0 416 0 584 0 8 0 0 80 Pa 74 104 146 200 0 200 Factory Setting SYSTEM S...

Page 21: ...18 100 59 1200 706 1100 647 1000 588 900 529 800 471 700 412 600 353 500 294 400 235 300 176 200 118 100 59 1200 706 1100 647 1000 588 900 529 800 471 700 412 600 353 500 294 400 235 300 176 200 118 100 59 1200 706 1100 647 1000 588 900 529 800 471 700 412 600 353 500 294 400 235 300 176 200 118 100 59 External static pressure pa in w c 10 20 25 30 40 50 0 10 0 12 0 16 0 20 0 08 0 04 0 External st...

Page 22: ...essure pa in w c 10 20 25 30 40 50 0 10 0 12 0 16 0 20 0 08 0 04 0 External static pressure pa in w c 10 20 25 30 40 50 0 10 0 12 0 16 0 20 0 08 0 04 0 1200 706 1100 647 1000 588 900 529 800 471 700 412 600 353 500 294 400 235 300 176 200 118 100 59 Air volume m3 h CFM 1200 706 1100 647 1000 588 900 529 800 471 700 412 600 353 500 294 400 235 300 176 200 118 100 59 Air volume m3 h CFM 1200 706 110...

Page 23: ... 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 10 E t l t ti i 20 25 30 60 70 80 90 100 120130140 150160 40 50 110 0 10 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 10 External static pressure pa in w c 20 25 30 60 70 80 90 100 120130140 150160 40 50 110 0 10 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 0 08 0 04 0 08 0 04 0 08 0 04 0 08 0 04 1800 1059 1...

Page 24: ... 30 60 70 80 90 100 120130140 150160 40 50 110 0 10 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 0 08 0 04 10 External static pressure pa in w c 20 25 30 60 70 80 90 100 120130140 150160 40 50 110 0 10 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 0 08 0 04 1800 1059 1600 941 1400 823 1200 706 1000 588 800 471 600 353 400 235 200 118 0 2000 1176 220...

Page 25: ... 3600 2118 2500 1471 1800 1059 1600 941 1400 823 1200 706 1000 588 800 471 600 353 400 235 200 118 0 2000 1176 2200 1294 2400 1412 2600 1529 2800 1647 3000 1765 3200 1882 3400 2000 3600 2118 2500 1471 1800 1059 1600 941 1400 823 1200 706 1000 588 800 471 600 353 400 235 200 118 0 2000 1176 2200 1294 2400 1412 2600 1529 2800 1647 3000 1765 3200 1882 3400 2000 3600 2118 2500 1471 10 External static ...

Page 26: ...atic pressure pa in w c 20 25 30 60 70 80 90 100 120130140 150160 40 50 110 0 10 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 0 08 0 04 170 0 68 180 0 72 190 0 76 200 0 80 10 External static pressure pa in w c 20 25 30 60 70 80 90 100 120130140 150160 40 50 110 0 10 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 0 08 0 04 170 0 68 180 0 72 190 0 76 2...

Page 27: ...in w c 20 25 30 60 70 80 90 100 120130 140 150160 40 50 110 0 10 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 0 08 0 04 170 0 68 180 0 72 190 0 76 200 0 80 10 External static pressure pa in w c 20 25 30 60 70 80 90 100 120 130 140 150160 40 50 110 0 10 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 44 0 48 0 52 0 56 0 60 0 64 0 08 0 04 170 0 68 180 0 72 190 0 76 200 0 80 1800 1...

Page 28: ...ce and minimize possible equipment failure it is essential that periodic maintenance be performed on this equipment Consult your local dealer as to the proper frequency of maintenance contract The ability to properly perform maintenance on this equipment requires certain mechanical skills and tools If you do not possess these contact your dealer for maintenance The only consumer service recommende...

Page 29: ... fan speed is out of control 5 times X E4 Indoor room temperature sensor T1 open circuit or short circuit 6 times X E5 Evaporator coil temperature sensor T2 open circuit or short circuit 9 times X E8 Dual indoor unit twin model only communication malfunction 10 times X E9 Other twin model malfunction 7 times X EC Refrigerant leakage detection 1 time O F0 Overload Protection 11 times O Fa Indoor un...

Page 30: ...ut incurring obligations Replaces IM 40MBDQ 04 ADVANCED SERVICE AND INSTALLATION FUNCTIONS Refer to the Wireless Remote Controller service manual for access to advanced functions such as Auto Start Temperature Compensation Filter Reminder Indoor Fan Motor Speed Control after set temperature is reached Lowest or Highest Temperature Setting Static Pressure Setting All changes should be performed ONL...

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