Weekly Maintenance
Check the Lubrication System
Mark the oil level on the reservoir sight glass, and observe the level each week while the
machine is shut down.
If the level goes below the lower sight glass, the oil reclaim system will need to be checked
for proper operation. If additional oil is required, add it through the oil drain charging valve
(
Figure 2A
or
Figure 2B
). A pump is required for adding oil against refrigerant pressure. The oil
charge is approximately 8 gallons (30 L). The added oil
must
meet Carrier specifications for the
19XL. Refer to
Changing Oil Filter
and
Oil Changes
sections. Any additional oil that is added
should be logged by noting the amount and date. Any oil that is added due to oil loss that is not
related to service will eventually return to the sump. It must be removed when the level is high.
A 1200-watt oil heater is controlled by the PIC to maintain oil temperature (see the
Controls
section) when the compressor is off. The LID Status02 table displays whether the heater is
energized or not. If the PIC shows that the heater is energized, but the sump is not heating up,
the power to the oil heater may be off or the oil level may be too low. Check the oil level, the oil
heater contactor voltage, and oil heater resistance.
The PIC will not permit compressor start-up if the oil temperature is too low. The control will
continue with start-up only after the temperature is within limits.
Summary of Contents for PC211
Page 317: ...Figure 1 19XL Identification ...
Page 318: ...Figure 2A Front View Typical 19XL Components Design I See next page for Rear View ...
Page 319: ...Figure 2A Rear View Typical 19XL Components Design I ...
Page 320: ...Figure 2B Front View Typical 19XL Components Design II See next page for Rear View ...
Page 321: ...Figure 2B Rear View Typical 19XL Components Design II ...
Page 322: ...Figure 3 Refrigerant Motor Cooling and Oil Cooling Cycles ...
Page 323: ...Figure 4 Lubrication System ...
Page 324: ...Figure 5 Cutler Hammer Solid State Starter Internal View ...
Page 325: ...Figure 6 Benshaw Inc Solid State Starter Internal View ...
Page 326: ...Figure 7 Typical Starter Front View Solid State Starter Shown ...
Page 327: ...Figure 8 19XL Controls and Sensor Locations ...
Page 328: ...Figure 9 Control Sensors Temperature ...
Page 329: ...Figure 10 Control Sensors Pressure Transducer Typical ...
Page 330: ...Figure 11 Control Panel Front View with Options Module ...
Page 331: ...Figure 12 Power Panel with Options ...
Page 332: ...Figure 13 LID Default Screen ...
Page 333: ...Figure 14 LID Service Screen ...
Page 334: ...Figure 15 Example of Point Status Screen Status01 ...
Page 335: ...Figure 16 19XL Menu Structure ...
Page 336: ...Figure 17 19XL Service Menu Structure ...
Page 337: ...Figure 18 Example of Time Schedule Operation Screen ...
Page 338: ...Figure 19 Example of Set Point Screen ...
Page 339: ...Figure 20 19XL Hot Gas Bypass Surge Prevention ...
Page 340: ...Figure 21 19XL with Default Metric Settings ...
Page 341: ...Figure 22 Example of Attach to Network Device Screen ...
Page 342: ...Figure 23 Example of Holiday Period Screen ...
Page 344: ...Figure 25 Typical Wet Bulb Type Vacuum Indicator ...
Page 345: ...Figure 26 19XL Leak Test Procedures ...
Page 346: ...Figure 27 Typical Optional Pumpout System Piping Schematic with Storage Tank ...
Page 347: ...Figure 28 Typical Optional Pumpout System Piping Schematic without Storage Tank ...
Page 348: ...Figure 29 Dehydration Cold Trap ...
Page 349: ...Figure 30 Benshaw Inc Solid State Starter Power Stack ...
Page 350: ...Figure 31 Ramp Up and Starting Torque Potentiometers ...
Page 351: ...Figure 32 Typical Potentiometer Adjustment ...
Page 352: ...Figure 33 Typical Cutler Hammer Solid State Starter ...
Page 353: ...Figure 34 Correct Motor Rotation ...
Page 356: ...Figure 37 Optional Pumpout System ...
Page 357: ...Figure 38 Guide Vane Actuator Linkage ...
Page 358: ...Figure 39 19XL Float Valve Designs ...
Page 359: ...Figure 40 Optional Pumpout System Controls ...
Page 360: ...Figure 41 PSIO Module Address Selector Switch Locations and LED Locations ...
Page 361: ...Figure 42 LID Module Rear View and LED Locations ...
Page 362: ...Figure 43 Processor PSIO Module ...
Page 363: ...Figure 44 Starter Management Module SSM ...
Page 364: ...Switch Setting Option Module 1 Option Module 2 S1 S2 6 4 7 2 Figure 45 Options Module ...
Page 365: ...Figure 46 Typical Benshaw Inc Solid State Starter Internal View ...
Page 366: ...Figure 47 Resistance Check ...
Page 367: ...Figure 48 SCR and Power Poles ...
Page 368: ...Figure 49 Typical Cutler Hammer Solid State Starter Internal View ...
Page 369: ...Figure 50 Cutler Hammer Terminal Functions ...
Page 370: ...Figure 51 Solid State Starter General Operation Troubleshooting Guide Typical ...
Page 373: ...Figure 54 Compressor Fits and Clearances Continued ...
Page 374: ...Figure 55 Compressor Fits and Clearances Continued ...