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PA4S, PA5S: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

2

A07588

Fig. 1 – Piping Installation

Installation

IMPORTANT: 

Effective January 1, 2015, all split system and packaged

air  conditioners  must  be  installed  pursuant  to  applicable  regional

efficiency standards issued by the Department of Energy.

Check Equipment and Job Site

UNPACK UNIT
Move to final location. Remove carton taking care not to damage unit. 

Inspect Equipment

File  claim  with  shipping  company  prior  to  installation  if  shipment  is

damaged or incomplete. Locate unit rating plate on unit corner panel. It

contains information needed to properly install unit. Check rating plate

to be sure unit matches job specifications.

Install on a Solid, Level Mounting Pad

If conditions or local codes require the unit be attached to pad, tie down

bolts should be used and fastened through  knockouts  provided in unit

base pan. Refer to unit mounting pattern in 

Fig. 2

 to determine base pan

size and knockout hole location.
For  hurricane  tie  downs,  contact  local  distributor  for  details  and  PE

(Professional Engineer) certification, if required.

A05177

Fig. 2 – Tiedown Knockout Locations

On rooftop applications, mount on level platform or frame. Place unit

above a load-bearing wall and isolate unit and tubing set from structure.

Arrange supporting members to adequately support unit and minimize

transmission  of  vibration  to  building.  Consult  local  codes  governing

rooftop applications.
Roof mounted units exposed to winds may require wind baffles. Consult

the  Application  Guideline  and  Service  Manual  -  Residential  Split

System Air Conditioners and Heat Pumps for wind baffle construction.

NOTE: 

Unit must  be level to within ±2° (±3/8 in./ft.±9.5 mm/m) per

compressor manufacturer specifications.

Clearance Requirements

When  installing,  allow  sufficient  space  for  airflow  clearance,  wiring,

refrigerant  piping,  and  service. Allow  24  in.  (610  mm)  clearance  to

service end of unit and 48 in. (1219 mm) (above unit. For proper airflow,

a 6-in. (152 mm) clearance on 1 side of unit and 12-in. (305 mm) on all

remaining sides must be maintained. Maintain a distance of 24 in. (610

mm) between units or 18 in. (457 mm) if no overhang within 12 ft. (3.67

m) Position so water, snow, or ice from roof or eaves cannot fall directly

on unit. 

NOTE: 

18” (457 mm) clearance option described above is approved for

outdoor units with wire grille coil guard only.  Units with louver panels

require 24” (610 mm) between units.
On rooftop applications, locate unit at least 6 in. (152 mm) above roof

surface.

Operating Ambient

The  minimum  outdoor  operating  ambient  in  cooling  mode  without

accessory is 55°F (13°C). 

Make Piping Connections

CAUTION

!

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear

appropriate protective clothing and gloves when handling parts.

INSULATION

SUCTION TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

SUCTION TUBE

INSULATION

CAULK

HANGER STRAP

(AROUND SUCTION

TUBE ONLY)

JOIST

1” (25.4 mm) 

 MIN

THROUGH THE WALL

SUSPENSION

UNIT BASE PAN

Dimension in. (mm)

TIEDOWN KNOCKOUT LOCATIONS in. (mm)

A

B

C

23-1/2 X 23-1/2

(596.9 X 596.9)

7-13/16 (198.4)

4–7/16 (112.7)

18–1/16 (458.8)

26 X 26

(660.4 X 660.4)

9–1/8 (231.8)

4–7/16 (112.7)

21–1/4 (539.8)

31–1/2 X 31–1/2

(800.1 X 800.1)

9–1/8 (231.8)

6–9/16 (166.7)

24–11/16 (627.1)

35 X 35

(889 X 889)

9–1/8 (231.8)

6–9/16 (166.7)

28–7/16 (722.3)

WARNING

!

PERSONAL INJURY AND ENVIRONMENTAL

HAZARD

Failure to follow this warning could result in personal injury or death.

Relieve  pressure  and  recover  all  refrigerant  before  system  repair  or

final  unit  disposal.    Use  all  service  ports  and  open  all  flow-control

devices, including solenoid valves.

Federal  regulations  require  that  refrigerant  is  not  vented  into  the

atmosphere. Recover during system repair or final unit disposal.

Summary of Contents for PA4S

Page 1: ...ay from windows patios decks etc where unit operation sound may disturb customer 3 Ensure that vapor and liquid tube diameters are appropriate for unit capacity 4 Run refrigerant tubes with no bends with centerline bend radius less than 2 5 times the external pipe diameter 5 Leave some slack between structure and unit to absorb vibration 6 When passing refrigerant tubes through the wall seal openi...

Page 2: ...rance Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 610 mm clearance to service end of unit and 48 in 1219 mm above unit For proper airflow a 6 in 152 mm clearance on 1 side of unit and 12 in 305 mm on all remaining sides must be maintained Maintain a distance of 24 in 610 mm between units or 18 in 457 mm if no overhang ...

Page 3: ...e any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve and joint Wrap service valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy Consult local code requirements Refrigerant tubing and indoor coil are now ready for leak testing This check should include ...

Page 4: ...this vacuum depth 1 Vacuum unit to 500 microns 2 When isolating the unit from the pump the pressure shall not rise above 1500 microns in 10 minutes Final Tubing Check IMPORTANT Check to be certain factory tubing on both indoor and outdoor unit has not shifted during shipment Ensure tubes are not rubbing against each other or any sheet metal or wires Pay close attention to feeder tubes making sure ...

Page 5: ... minimum of 15 minutes before checking charge 2 Measure suction pressure by attaching an accurate gage to suction valve service port 3 Measure suction temperature by attaching an accurate thermistor type or electronic thermometer to suction line at service valve 4 Measure outdoor air dry bulb temperature with thermometer 5 Measure indoor air entering indoor coil wet bulb temperature with a sling p...

Page 6: ...2 44 110 43 108 42 106 41 104 40 102 39 416 114 46 112 44 110 43 108 42 106 41 104 40 427 116 47 114 46 112 44 110 43 108 42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47 114 46 112 44 110 43 462 122 50 120 49 118 48 116 47 114 46 112 44 474 124 51 122 50 120 49 118 48 116 47 114 46 Table 3 Superheat Charging AC Only OUTDOOR TEMP F EVAPORATOR ENTERING AIR TEMPERATUR...

Page 7: ...ommet and connect leads to control wiring Refer to thermostat Installation Instructions for wiring specific unit combinations see Fig 7 Use No 18 AWG color coded insulated 35 C minimum wire If thermostat is located more than 100 ft 30 m from unit as measured along the control voltage wires use No 16 AWG color coded wire to avoid excessive voltage drop All wiring must be NEC Class 2 and must be sep...

Page 8: ...l flash if a phase problem exists See code descriptions on monitor If LED is flashing disconnect power to unit and interchange 2 field wiring leads on unit contactor A00010 Fig 8 3 Phase Monitor Control Applies to 3 Phase Units Only Sequence of Operation Turn on power to indoor and outdoor units Transformer is energized On a call for cooling thermostat makes circuits R Y and R G Circuit R Y energi...

Page 9: ...checked at another time when the both indoor and outdoor temperatures are in a more favorable range NOTE If line length is beyond 80 ft 24 m or greater than 35 ft 11 m vertical separation See Residential Piping and Long Line Guideline for special charging requirements Table 6 Accessory Usage WARNING PERSONAL INJURY AND OR PROPERTY DAMAGE HAZARD Failure to follow this warning could result in person...

Page 10: ...ce requirements outlined in manual 5 Fill out Dealer Installation Checklist and place in customer file Repairing Refrigerant Circuit When breaking into the refrigerant circuit to make repairs or for any other purpose the following procedures shall be used 1 Safely remove the refrigerant using a recovery pump certified for flammable refrigerants 2 Purge the refrigerant circuit with nitrogen gas 3 E...

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