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PA4S, PA5S: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

7

Make Electrical Connections

Be  sure field wiring complies with local and national fire, safety, and

electrical codes, and voltage  to system  is within limits shown on unit

rating  plate.  Contact local  power  company  for  correction  of  improper

voltage. See unit rating plate for recommended circuit protection device.

NOTE: 

Operation of unit on improper line voltage constitutes abuse and

could affect unit reliability. See unit rating plate. Do  not install unit in

system where voltage may fluctuate above or below permissible limits.

NOTE: 

Use copper wire only between disconnect switch and unit.

NOTE: 

Install  branch circuit disconnect of adequate size  per NEC to

handle unit starting current. Locate disconnect within sight and readily

accessible from unit, per Section 440-14 of NEC. Refer to Product Data

for breaker sizing.

Route Ground and Power Wires

Remove access panel to gain access to unit wiring. Extend wires from

disconnect  through  power  wiring  hole  provided  and  into  unit  control

box.

Connect Ground and Power Wires

This appliance incorporates an earth connection for safety purposes only.

Connect  ground  wire  to  ground  connection  in  control  box  for  safety.

Connect power wiring to contactor as shown in 

Fig. 6

.

A94025

Fig. 6 – Line Connections

Connect Control Wiring

Route 24-v control wires through control wiring grommet and connect

leads to control wiring.  Refer  to thermostat Installation Instructions for

wiring specific unit combinations (see 

Fig. 7

 ).

Use  No.  18  AWG  color-coded,  insulated  (35°C  minimum)  wire.  If

thermostat is located more than 100 ft. (30 m) from unit, as measured

along the control voltage wires, use No. 16 AWG color-coded wire to

avoid excessive voltage drop.
All wiring must be NEC Class 2 and must be separated from incoming

power leads. 
Use furnace transformer, fan coil transformer, or accessory transformer

for control power, 24v/40va minimum.

NOTE: 

Use of available 24v accessories may exceed the minimum 40va

power requirement. Determine total   transformer loading  and increase

the transformer capacity or split the load with an accessory transformer

as required.

A02326A/A97368

Fig. 7 – Generic Wiring Diagrams (See Thermostat Installation Instruction for specific unit combinations)

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Do  not  supply  power  to  unit  with  compressor  terminal  box  cover

removed. 

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

The  unit  cabinet  must  have  an  uninterrupted  or  unbroken  ground  to

minimize personal injury if an electrical fault should occur. The ground

may  consist  of  electrical  wire  or  metal  conduit  when  installed  in

accordance with existing electrical codes. 

24 VAC HOT

24 VAC COM

R

C

G

W/W1

Y/Y2

R

C

C

A/C

THERMOSTAT

Typical

FAN COIL

AIR

CONDITIONER

G

W2

HEAT STAGE 1

COOL STAGE 1

INDOOR FAN

24 VAC HOT

24 VAC COM

R

C

G

W/W1

Y/Y2

R

C

C

A/C

THERMOSTAT

Typical

FURNACE

AIR

CONDITIONER

Y

G

W

HEAT STAGE 1

COOL STAGE 1

INDOOR FAN

Summary of Contents for PA4S

Page 1: ...ay from windows patios decks etc where unit operation sound may disturb customer 3 Ensure that vapor and liquid tube diameters are appropriate for unit capacity 4 Run refrigerant tubes with no bends with centerline bend radius less than 2 5 times the external pipe diameter 5 Leave some slack between structure and unit to absorb vibration 6 When passing refrigerant tubes through the wall seal openi...

Page 2: ...rance Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 610 mm clearance to service end of unit and 48 in 1219 mm above unit For proper airflow a 6 in 152 mm clearance on 1 side of unit and 12 in 305 mm on all remaining sides must be maintained Maintain a distance of 24 in 610 mm between units or 18 in 457 mm if no overhang ...

Page 3: ...e any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve and joint Wrap service valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy Consult local code requirements Refrigerant tubing and indoor coil are now ready for leak testing This check should include ...

Page 4: ...this vacuum depth 1 Vacuum unit to 500 microns 2 When isolating the unit from the pump the pressure shall not rise above 1500 microns in 10 minutes Final Tubing Check IMPORTANT Check to be certain factory tubing on both indoor and outdoor unit has not shifted during shipment Ensure tubes are not rubbing against each other or any sheet metal or wires Pay close attention to feeder tubes making sure ...

Page 5: ... minimum of 15 minutes before checking charge 2 Measure suction pressure by attaching an accurate gage to suction valve service port 3 Measure suction temperature by attaching an accurate thermistor type or electronic thermometer to suction line at service valve 4 Measure outdoor air dry bulb temperature with thermometer 5 Measure indoor air entering indoor coil wet bulb temperature with a sling p...

Page 6: ...2 44 110 43 108 42 106 41 104 40 102 39 416 114 46 112 44 110 43 108 42 106 41 104 40 427 116 47 114 46 112 44 110 43 108 42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47 114 46 112 44 110 43 462 122 50 120 49 118 48 116 47 114 46 112 44 474 124 51 122 50 120 49 118 48 116 47 114 46 Table 3 Superheat Charging AC Only OUTDOOR TEMP F EVAPORATOR ENTERING AIR TEMPERATUR...

Page 7: ...ommet and connect leads to control wiring Refer to thermostat Installation Instructions for wiring specific unit combinations see Fig 7 Use No 18 AWG color coded insulated 35 C minimum wire If thermostat is located more than 100 ft 30 m from unit as measured along the control voltage wires use No 16 AWG color coded wire to avoid excessive voltage drop All wiring must be NEC Class 2 and must be sep...

Page 8: ...l flash if a phase problem exists See code descriptions on monitor If LED is flashing disconnect power to unit and interchange 2 field wiring leads on unit contactor A00010 Fig 8 3 Phase Monitor Control Applies to 3 Phase Units Only Sequence of Operation Turn on power to indoor and outdoor units Transformer is energized On a call for cooling thermostat makes circuits R Y and R G Circuit R Y energi...

Page 9: ...checked at another time when the both indoor and outdoor temperatures are in a more favorable range NOTE If line length is beyond 80 ft 24 m or greater than 35 ft 11 m vertical separation See Residential Piping and Long Line Guideline for special charging requirements Table 6 Accessory Usage WARNING PERSONAL INJURY AND OR PROPERTY DAMAGE HAZARD Failure to follow this warning could result in person...

Page 10: ...ce requirements outlined in manual 5 Fill out Dealer Installation Checklist and place in customer file Repairing Refrigerant Circuit When breaking into the refrigerant circuit to make repairs or for any other purpose the following procedures shall be used 1 Safely remove the refrigerant using a recovery pump certified for flammable refrigerants 2 Purge the refrigerant circuit with nitrogen gas 3 E...

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