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SAFETY CONSIDERATIONS

Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and

qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such

as cleaning and replacing air filters. All other operations must be

performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on

labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.

Have fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes, the

current editions of the National Electrical Code (NEC) NFPA 70.
In Canada refer to the current editions of the Canadian Electrical

Code CSA C22.1.

Recognize safety information. This is the safety--alert symbol

.

When you see this symbol on the unit and in instructions or manu-

als, be alert to the potential for personal injury. Understand these

signal words: DANGER, WARNING, and CAUTION. These
words are used with the safety--alert symbol. DANGER identifies

the most serious hazards which

will

result in severe personal injury

or death. WARNING signifies hazards which

could

result in per-

sonal injury or death. CAUTION is used to identify unsafe practic-

es which

may

result in minor personal injury or product and prop-

erty damage. NOTE is used to highlight suggestions which

will

result in enhanced installation, reliability, or operation.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing or servicing system, always turn off main

power to system and install lockout tag. There may be

more than one disconnect switch. Turn off accessory heater

power switch if applicable.

!

WARNING

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care

and wear appropriate clothing.

!

CAUTION

PERSONAL INJURY

AND ENVIRONMENTAL

HAZARD

Failure to relieve system pressure could result in personal

injury and/or death.
1. Relieve pressure and recover all refrigerant before

servicing existing equipment, and before final unit disposal.

Use all service ports and open all flow--control devices,

including solenoid valves.

2. Federal regulations require that you do not vent

refrigerant into the atmosphere. Recover during system

repair or final unit disposal.

!

WARNING

INTRODUCTION

The PA3Z--B packaged air conditioner is fully self--contained and

designed for outdoor installation (See Fig. 1). Standard units are
shipped in a horizontal--discharge configuration for installation on

a ground--level slab or directly on the ground, if local codes
permit. Standard units can be converted to downflow (vertical)

discharge configurations for rooftop applications with a field
supplied plenum.

RECEIVING AND INSTALLATION

Step 1 — Check Equipment

IDENTIFY UNIT
The unit model number and serial number are printed on the unit
informative plate. Check this information against shipping papers.
INSPECT SHIPMENT
Inspect for shipping damage while unit is still on shipping pallet. If

unit appears to be damaged or is torn loose from its anchorage,

have it examined by transportation inspectors before removal.
Forward claim papers directly to transportation company.

Manufacturer is not responsible for any damage incurred in transit.
Check all items against shipping list. Immediately notify the

nearest equipment distribution office if any item is missing. To
prevent loss or damage, leave all parts in original packages until

installation.

Step 2 — Provide Unit Support

For hurricane tie downs, contact distributor for details and PE
(Professional Engineering) Certificate, if required.
SLAB MOUNT
Place the unit on a solid, level concrete pad that is a minimum of 4

in. (101.6 mm) thick with 2 in. (50.8 mm) above grade. The slab

should extend approximately 2 in. (50.8 mm) beyond the casing on
all 4 sides of the unit. Do not secure the unit to the slab

except

when required by local codes.
A 6--in. (152.4 mm) wide gravel apron should be used around the

flat surface to prevent airflow blockage by grass or shrubs. The

unit should be level within 1/4 in. (6.4 mm). This is necessary for
the unit drain to function properly.
GROUND MOUNT
The unit may be installed either on a slab or placed directly on the

ground if local codes permit. Place the unit on level ground
prepared with gravel for condensate discharge.

Step 3 — Provide Clearances

The required minimum service clearances are shown in Fig. 4 and

Fig. 5. Adequate ventilation and outdoor air must be provided.
The outdoor fan draws air through the outdoor coil and discharges

it through the top fan grille. Be sure that the fan discharge does not
recirculate to the outdoor coil. Do not locate the unit in either a

corner or under an overhead obstruction. The minimum clearance

under a partial overhang (such as a normal house overhang) is 48
in. (1219 mm) above the unit top. The maximum horizontal

extension of a partial overhang must not exceed 48 in. (1219 mm).

IMPORTANT

: Do not restrict outdoor airflow. An air restriction

at either the outdoor--air inlet or the fan discharge may be
detrimental to compressor life.
Do not place the unit where water, ice, or snow from an overhang

or roof will damage or flood the unit. Do not install the unit on

carpeting or other combustible materials. Slab--mounted units
should be at least 4 in. (102 mm) above the highest expected water

and runoff levels. Do not use unit if it has been under water.

Step 4 — Place Unit

Unit can be moved with the rigging holds provided in the unit

base. Refer to table 1 for shipping weights. Use extreme caution to

prevent damage when moving the unit. Unit must remain in an
upright position during all moving operations. The unit must be

level with in 1/4 in. (6.4 mm) for proper condensate drainage; the
ground--level pad must be level before setting the unit in place.

When a field--fabricated support is used, be sure that the support is

level and that it properly supports the unit.

PA

3Z

B

Summary of Contents for PA3Z-B

Page 1: ...round Lead to Unit Ground 8 Routing Control Power Wires 8 Accessory Electric Heat Wiring 8 PRE START UP 8 START UP 9 15 Check for Refrigerant Leaks 9 Start Up Cooling and Make Adjustments 9 Checking Cooling and Heating Control Operation 9 Refrigerant Charge 11 No Charge 11 Low Charge Cooling 11 Indoor Airflow and Airflow Adjustments 11 Sequence of Operation 11 Fan Operation 11 Cooling Operation 11...

Page 2: ...plications with a field supplied plenum RECEIVING AND INSTALLATION Step 1 Check Equipment IDENTIFY UNIT The unit model number and serial number are printed on the unit informative plate Check this information against shipping papers INSPECT SHIPMENT Inspect for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined ...

Page 3: ...eater element 3 Size ductwork for cooling air quantity cfm The minimum air quantity for proper electric heater operation is listed in Table 2 Heater limit switches may trip at air quantities below those recommended 4 Seal insulate and weatherproof all external ductwork Seal insulate and cover with a vapor barrier all ductwork passing through conditioned spaces Follow latest Sheet Metal and Air Con...

Page 4: ...DE OF UNIT WITH DUCT OPENINGS 0 0 REQUIRED CLEARNACE FOR SERVICING TOP OF UNIT 36 0 914 SIDE OF UNIT OPPOSITE DUCT OPENINGS 30 0 762 SIDE OF UNIT WITH POWER ENTRY 30 0 762 EXCEPT FOR NEC REQUIREMENTS NOTE CLEARANCES MUST BE MAINTAINED TO PREVENT RECIRCULATION OF AIR FROM OUTDOOR FAN DISCHARGE A REMOVABLE FENCE OR BARRICADE REQUIRES NO CLEARANCE DIMENSIONS IN ARE IN MM A10295 Fig 4 Unit Base Dimens...

Page 5: ... UNIT WITH DUCT OPENINGS 0 0 REQUIRED CLEARANCE FOR SERVICING INCHES MM TOP OF UNIT 36 0 914 SIDE OF UNIT OPPOSITE DUCT OPENINGS 30 0 762 SIDE OF UNIT WITH POWER ENTRY 30 0 762 EXCEPT FOR NEC REQUIREMENTS NOTE CLEARANCES MUST BE MAINTAINED TO PREVENT RECIRCULATION OF AIR FROM OUTDOOR FAN DISCHARGE A REMOVABLE FENCE OR BARRICADE REQUIRES NO CLEARANCE DIMENSIONS IN ARE IN MM A10296 Fig 5 Unit Base D...

Page 6: ...050 2700 20 508 1 4 1050 2700 20 508 1 4 1050 3000 20 508 1 3 1100 INDOOR COIL ROWS FINS in FACE AREA sq ft 2 12 4 3 3 12 4 3 3 12 4 3 3 12 4 9 3 12 4 9 3 12 6 1 INDOOR BLOWER NOMINAL COOLING AIRFLOW cfm SIZE L x D in mm MOTOR HP 800 8 x 11 203 x 279 1 3 1000 8 x 11 203 x 279 1 3 1200 9 5 x 12 241 x 305 1 2 1400 9 5 x 12 241 x 305 1 2 1600 9 5 x 12 241 x 305 3 4 1750 10 5 x 12 267 x 305 1 HIGH PRE...

Page 7: ...y of personal injury if an electrical fault should occur This ground may consist of an electrical wire connected to the unit ground screw in the control compartment or conduit approved for electrical ground when installed in accordance with NEC ANSI NFPA 70 American National Standards Institute National Fire Protection Association latest edition in Canada Canadian Electrical Code CSA C22 1 and loc...

Page 8: ...oad resistor wired across low voltage leads G and C Purpose of resistor is to provide a small electrical load for the indoor thermostat fan circuit to ensure reliable operation ACCESSORY ELECTRIC HEAT WIRING Refer to accessory electric heat installation instructions for information on installing accessory electric heat Accessory electric heat wiring is shown in Fig 14 PRE START UP FIRE EXPLOSION E...

Page 9: ... practices NOTE Install a filter drier whenever the system has been opened for repair 3 Add a small charge of R 410A refrigerant vapor to system and leak test unit 4 Recover refrigerant from system and evacuate to 500 microns if no additional leaks are found 5 Charge unit with R 410A refrigerant using an accurate scale Refer to unit rating plate for required charge Step 2 Start Up Cooling and Make...

Page 10: ...10 Table 3 Superheat Charging A10038 Table 4 Required Subcooling A10039 PA3ZB ...

Page 11: ...efer to the required subcooling in Table 4 to find the required subcooling based on the model type and the outdoor ambient temperature 5 Interpolate if the outdoor temperature lies in between the table values 6 Find the pressure value corresponding to the measured pressure on the compressor discharge line 7 Read across from the pressure reading to obtain the Liquid line temperature for a required ...

Page 12: ...12 ACCESSORY ELECTRIC HEAT 24 VOLT THERMOSTAT CONNECTIONS 24 VOLT THERMOSTAT CONNECTIONS THERMOSTAT WIRES A10024C Fig 13 Typical Single Phase Connection Electrical Diagram PA3ZB ...

Page 13: ...13 24 VOLT THERMOSTAT CONNECTIONS A10024L Fig 13 Cont Typical Single Phase Ladder Electrical Diagram PA3ZB ...

Page 14: ...14 A10025 Fig 14 Single Phase Accessory Electric Heater Wiring PA3ZB ...

Page 15: ...ired When the need for heating is satisfied the heater and IFM are de energized MAINTENANCE To ensure continuing high performance and to minimize the possibility of premature equipment failure periodic maintenance must be performed on this equipment This cooling unit should be inspected at least once each year by a qualified service person To troubleshoot unit refer to Table 9 Troubleshooting Char...

Page 16: ... 1 Remove the blower housing a Remove the screws on the external side of the duct panel that fasten the housing to the duct panel assembly b Remove the side access panel and unscrew the mounting bracket that fastens the blower housing to the internal partition panel of the control box assembly c Make sure that the blower housing is supported by hand before completely removing the mounting bracket ...

Page 17: ...lash water on the insulation motor wiring or air filter s If the drain trough is restricted clear it with a plumbers snake or similar probe device Outdoor Fan Adjustment UNIT OPERATION HAZARD Failure to follow this caution may result in damage to unit components Keep the condenser fan free from all obstructions to ensure proper cooling operation Never place articles on top of unit CAUTION 1 Shut o...

Page 18: ...xtreme caution when working near compressors Power should be shut off if possible for most troubleshooting techniques Refrigerants present additional safety hazards EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death and or property damage Wear safety glasses and gloves when handling refrigerants Keep torches and other ignition sources away from refrigerants an...

Page 19: ...ry cloth shop towel inside unit immediately under component s to be serviced and prevent lubricant run offs through the louvered openings in the unit base 4 Perform required service 5 Remove and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The filter drier is specifically designed to operate with R 410A Use only factory authorized components Filter drier must b...

Page 20: ...imum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S R 410A as with other HFCs is only compatible with POE PVE oils S Vacuum pumps will not remove moisture from oil S Only use factory specified liquid line filter driers with rated working pressures no less than 600 psig S Do not install a suction line filter drier in liquid line S POE PVE oils absor...

Page 21: ...use and replace Faulty outdoor fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat temperature set too low Reset thermostat setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant...

Page 22: ...N IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB PRESSURES REFRIGERANT SUCTION PSIG SUCTION LINE TEMP REFRIGERANT DISCHARGE PSIG LIQUID TEMP VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS Measured at suction inlet to c...

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