Carrier KGBPN4401VSP, Installation Instructions Manual

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Table 5 -- Orifice Size and Manifold Pressure (In.W.C.) for Gas Input Rate (Continued)
S A G L A R U T A N F O Y T I V A R G C I F I C E P S S A G . G V A
HEAT VALUE 0.58 0.60 0.62 0.64
AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press
(Btu/cu ft) No. High/Low No. High/Low No. High/Low No. High/Low
TWO-STAGE FURNACE
(TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER,
DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL)
ALTITUDE
RANGE
ft (m)
650 42 3.4 / 1.4 42 3.5 / 1.5 42 3.6 / 1.5 42 3.7 / 1.6
7001 675 43 3.8 / 1.6 42 3.2 / 1.4 42 3.3 / 1.4 42 3.4 / 1.5
(2134) 700
43 3.5 / 1.5 43 3.7 / 1.5 43 3.8 / 1.6 42 3.2 / 1.4
725 44 3.8 / 1.6 43 3.4 / 1.4 43 3.5 / 1.5 43 3.6 / 1.5
750 44 3.5 / 1.5 44 3.7 / 1.5 44 3.8 / 1.6 43 3.4 / 1.4
8000 775 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5 44 3.7 / 1.5
(2438) 800 45 3.8 / 1.6 44 3.2 / 1.4 44 3.3 / 1.4 44 3.4 / 1.4
825 46 3.7 / 1.6 46 3.8 / 1.6 45 3.8 / 1.6 44 3.2 / 1.4
625 42 3.4 / 1.4 42 3.5 / 1.5 42 3.6 / 1.5 42 3.7 / 1.6
8001 650 43 3.8 / 1.6 42 3.2 / 1.4 42 3.3 / 1.4 42 3.4 / 1.4
(2439) 675 43 3.5 / 1.5 43 3.6 / 1.5 43 3.7 / 1.6 42 3.2 / 1.3
700 44 3.7 / 1.6 43 3.4 / 1.4 43 3.5 / 1.5 43 3.6 / 1.5
725 44 3.5 / 1.5 44 3.6 / 1.5 44 3.7 / 1.6 44 3.8 / 1.6
9000 750 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5 44 3.6 / 1.5
(2743) 775 45 3.7 / 1.6 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4
9001 600 42 3.3 / 1.4 42 3.4 / 1.5 42 3.6 / 1.5 42 3.7 / 1.6
(2744) 625 43 3.7 / 1.6 42 3.2 / 1.3 42 3.3 / 1.4 42 3.4 / 1.4
650 43 3.5 / 1.5 43 3.6 / 1.5 43 3.7 / 1.6 43 3.8 / 1.6
675 44 3.7 / 1.6 44 3.8 / 1.6 43 3.4 / 1.4 43 3.5 / 1.5
10000 700 44 3.4 / 1.4 44 3.5 / 1.5 44 3.7 / 1.5 44 3.8 / 1.6
(3048) 725 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5
* Orifice numbers shown in BOLD are factory-installed.
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A11252B
Furnace gas input rate on furnace rating plate is for installations at
altitudes up to 2000 ft. (610 M).
In the U.S.A .; the input rating for altitudes above 2000 ft. (610
M) must be reduced by 2 percent for each 1000 ft. (305 M) above
sea level.
In Canada , the input rating must be derated by 5 percent for
altitudes of 2000 ft. to 4500 ft. (610 M to 1372 M) above sea
level.
The Conversion Kit Rating Plate accounts for high altitude
derate.
INSTALL ORIFICES
1. Install main burner orifices. DO NOT use Teflon tape. Fin-
ger-tighten orifices at least one full turn to prevent
cross-threading, then tighten with wrench.
2. There are enough orifices in each kit for largest furnace.
Discard extra orifices.
NOTE : DO NOT reinstall the manifold at this time.
REMOVE MIXER SCREWS FROM THE BURN-
ERS
Each burner contains a mixer screw that must be removed. Refer
to Fig. 22 for the mixer screw location
1. Remove the mixer screws from the burners.
NOTE
: It is not necessary to plug the hole in the burner when
the mixer screws are removed.
1.9”
(48.76 mm)
1.8”
(46.96 mm)
Location of mixer screw
that must be removed
A11501
Fig. 22 -- Mixer Screw Location
REINSTALL BURNER ASSEMBLY
To reinstall burner assembly:
1. Attach flame sensor to burner assembly.
2. Insert one--piece burner in slot on sides of burner box and
slide burner back in place.
3. Reattach HSI wires to HSI.
4. Verify igniter to burner alignment. See Fig. 23 and 24.