background image

19

25 INVALID

 MODEL 

S

ELECTION 

OR

 

SETUP ERROR – If

 s

tat

us c

o

de 25 only

 

flashes 4

 time

s on 

pow

er-up the

 co

ntr

ol i

missin

g i

ts model

 pl

ug PL4

 and

 is

 

defaul

ting

 to

 the 

m

odel sele

ctio

n store

in 

memory

.  If 

statu

s code 25

 flashe

continuou

sly

 it 

coul

d indi

cate any

 of 

th

follow

ing: 

 

Model plug

 PL4

 is

 missin

g and

 there

 is

 

no v

alid model 

stor

ed in

 permanen

memory

.  This w

ill happen i

f y

ou forge

to in

stall

 the

 model

 plug PL4

 on

 a

 

serv

ice rep

lacemen

con

trol

 

Thermosta

t cal

l w

ith S

W

1-1

 ON. 

 

Thermosta

t cal

l w

ith S

W

1-6

 ON. 

 - 

S

W

1-1

 and

 S

W

1-6

 both

 ON. 

 

Tw

o differen

furna

ce mod

els tw

inned. 

 

Serv

ice repla

ceme

nt 

con

trol

 doe

s n

o

recogni

ze

 new

 model plug

s HK

70EZ01

thru

 HK70EZ021

.  Need 

board

 softw

are 

v

ersion V12

 or l

ater

.   

  

31 

MEDI

UM-HEAT PRESSURE SW

IT

CH 

OR 

HPSR RELAY DI

NOT CLOSE 

OR 

REOPENED -

 Che

ck 

for: 

 

HPSR relay

 may

 b

e

 de

fectiv

e. 

 

See sta

tu

s code

 32

41 

BLO

WER MOTOR 

FAULT – Indicate

the 

blow

er failed

 to

 rea

ch 2

5

0 RPM

 or

 the

 

blow

er failed

 to

 co

mmunicate

 w

ithin 

the 

prescribed

 time limi

ts. 

 Thir

ty

 seconds 

afte

bei

ng turne

d

 ON 

or ten

 seco

nds 

during steady

-sta

te

 opera

tion

.  

Turn

 po

w

er 

off and

 check the

 fo

llow

ing items first 

before

 pro

ceedin

g

 to th

e nex

step. 

 

Rubbing blow

er w

heel. 

 - 

Loose

 blow

er 

w

heel. 

 

Wiring

 from furna

ce

 con

trol

 to 

b

low

er 

motor.

 

 Remo

v

the

 R 

ther

mosta

con

nection

 from 

the furn

ace

 control, 

disconn

ect both

 

conne

ctors 

from 

th

e blow

er motor

 PL1

and PL14

.  Doe

th

e blow

er w

heel turn

 

freely

?  

Replace

 the

 blow

er con

trol

 module

 a

ttached

 to

 

the blow

er 

motor

.  Follow

 the 

in

str

ucti

ons 

w

ith

 

the blow

er 

con

trol

 module to 

ma

ke

 su

re 

the 

entire

 blow

er motor

 doe

s no

t need

 to

 b

e

 

replaced

Turn pow

er back o

n

.  Is th

ere 

115VAC

 at 

PL14-5 and PL14-4

Y

o

u hav

e an open

 w

ire or bad 

terminal

 on eith

er the 

BLACK

 or

 

W

H

ITE

 pow

er lead

s be

tw

een 

the furn

ace

 control and the 

blow

er motor.  

If y

ou hav

e a 

pow

er choke di

sco

nnect i

and 

che

ck conti

nuity

YE

S

 

YE

S

 

NO

NO

Is there

 12-VDC a

PL13-1 RED

 (+) 

an

PL13-4 GREEN 

(-

)?

 

YE

S

 

NO

Is there

 12-VDC a

PL3-1 RED

 (+) a

n

d

 

PL3-2 GREEN 

(-)

Replace

 the

 furna

ce co

ntro

l. 

NO

Y

o

u hav

e an open

 w

ire or bad 

terminal

 on eith

er the 

RED 

or

 

GREEN w

ire betw

een the 

furna

ce 

con

trol

 and

 the

 blow

er 

mot

or. 

Y

ES 

Is there

 5-VDC a

P

L13-2 Y

E

LLO

W

 (+)

 

and PL13

-4 

GREE

N (-)? 

Is there

 5-VDC a

P

L

3-3 

Y

ELLO

W

 (+

) and

 P

L3-2 

GREEN (-)? 

NO

NO

Y

ou hav

e an open

 w

ire or bad 

terminal

 on 

the

 Y

ELLO

W w

ire 

betw

een the

 furna

ce co

ntro

l and

 

the blow

er 

motor

YE

S

 

YE

S

 

The v

oltage ju

st me

asured

 should

 be

 

v

e

ry

 stable and sho

uld 

no

t flu

ctu

a

te

 mo

re 

than

 .02

-VDC. 

 If th

e v

oltage 

flu

ctua

te

more th

an 

thi

s g

e

a differe

nt v

oltmete

before

 pro

ceedin

g. 

Turn pow

e

r off, di

sconne

ct PL1

3 and

 

PL14 from the

 blow

er 

moto

r, 

then turn

 

pow

er back on

.  Co

nnect a

 DC v

oltmeter 

acro

ss PL1

3-3 

BLUE (+)

 and 

PL13-4

 

GREEN (-)

.  The v

oltage

 sh

ould 

be ne

a

0-VDC but i

t w

ill flu

ctua

te

 brie

fly

 sev

eral 

times a

 se

cond

.  

If 

yo

u ha

v

e

 an analo

g

 

v

oltmeter the ne

edl

e

 w

ill briefly

 go

 high

 

sev

eral time

s a

 se

cond.  

If y

o

u hav

e

 a 

digital

 v

oltmeter

 w

ith a 

bar 

graph

 it w

ill 

show

 a larg

chang

e in ma

gnitu

de o

n

 the 

bar grap

sev

eral ti

mes a

 seco

nd.  

If y

o

hav

e

 a standard

 di

gital

 v

oltmeter i

t w

ill 

show

 a brie

f flu

ctua

tion 

in v

oltage

 and

 the 

magnitude

 may

 v

a

ry

 depending on

 th

e

 

v

oltmeter u

sed. 

Does 

the

 v

oltage 

fluctu

ate

 a

s d

e

scribe

d in 

the

 

prev

ious step? 

Connect a

 DC v

o

ltmeter a

cro

ss 

PL3-4

 BLUE 

(+) and

 PL3-2

 GRE

EN (-)

.  Does 

the v

oltage

 

fluctua

te

 as de

scrib

ed tw

step

s ba

ck?

 

Y

ou hav

e an open

 w

ire or bad 

termina

l on 

the

 

BLUE w

ire betw

een th

furna

ce

 con

tr

ol and

 th

blow

er motor. 

NO

Replace

 the

 furna

ce co

ntro

l. 

YE

S

 

Turn pow

e

r off, re

connect 

PL13 

and 

PL14 to the

 blow

er motor, then turn

 

pow

e

r back on

.  Co

nnect a

 DC v

oltmeter 

acro

ss PL3

-3 Y

E

LL

O

W

 (+) 

and 

PL3-2

 

GREEN 

(-)

.  

Doe

s the 

v

oltage flu

ctu

ate

 

more th

an i

t did 

in 

the prev

ious 

step? 

NO

YE

S

 

YE

S

 

NO

Replace

 the

 blow

er con

trol

 module

 a

ttached

 to

 

the blow

er 

motor

.  Follow

 the 

in

str

ucti

ons 

w

ith

 

the 

blow

er con

trol

 module 

to ma

ke

 su

re the 

entire

 blow

er motor

 doe

s no

t need

 to

 b

e

 

replaced

42 

IN

DUCER MOTOR FAULT – 

Indic

a

te

s t

h

inducer

 motor h

a

not 

star

ted w

ithin

 2

0

 

seconds a

fte

r a

 call

 for

 hea

t, 

the

 indu

cer 

motor RPM

 is ou

tsi

de its v

alid range

 of 

operatio

n

, or

 the

 in

ducer

 RPM 

signal

 w

a

lost for 5 se

cond

d

u

ring 

op

erati

o

n. 

 

Chec

k for:

 

 - 

Proper 

v

e

nt 

si

zing

 - 

Failed 

indu

cer

 motor. 

 - 

Restri

cted 

combu

stion 

air

 supply

 - 

Improper

 moto

w

iring. 

A07583

58MV

C

Summary of Contents for IDEALCOMFORT 58MVC

Page 1: ...ED ISO 9001 2000 SAFETY CONSIDERATIONS Recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe perso...

Page 2: ...ARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a clean unpainted metal surface of the furnace chassis which is close to the control Tools held in a person s hand during grounding will be satisfactorily discharged 3 After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity for ex...

Page 3: ...washable filter clean filter by spraying cold tap water through filter in opposite direction of airflow Rinse filter and let dry Oiling or coating of the filter is not recommended 5 If equipped with factory specified disposable media filter replace only with a factory specified media filter of the same size FILTER RETAINER WASHABLE FILTER IN FURNACE WASHABLE FILTER OR DISPOSABLE MEDIA FILTER IN FI...

Page 4: ...clips on blower wheel vanes Do not bend wheel or blades as balance will be affected 8 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b Loosen setscrew holding blower wheel on motor shaft NOTE Mark blower mounting arms and ...

Page 5: ...ube from gas valve regulator fitting 7 Unplug igniter from harness 8 Remove igniter leads from slot in manifold grommet 9 Remove screws that secure manifold to burner box See Fig 6 NOTE Do not remove burner box from cell panel 10 Remove manifold orifices and gas valve as 1 assembly 11 Remove screws attaching burner assembly in burner box NOTE Use care when removing and reinstalling burners not to ...

Page 6: ...T BE PLACED IN THIS SLOT A05074 Fig 7 Igniter Wire Placement PRIMARY HX INLET OPENINGS A96305 Fig 8 Cleaning Inlet Openings of Primary Heat Exchangers PAM RTV A93087 Fig 9 Combustion air Intake Housing Gasket Repair 58MVC ...

Page 7: ...lure to follow this warning could result in personal injury death or property damage Gas valve switch MUST be facing forward or tilted slightly WARNING FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death or property damage Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks ...

Page 8: ...ion air intake housing If foamed gasket was removed check for any damage If gasket is damaged in any way it must be repaired To repair remove damaged gasket section apply sealant releasing agent such as PAM cooking spray or equivalent must not contain corn nor canola oil halogenated hydrocarbons nor aromatic content to prevent inadequate seal from occurring to burner box and apply a small bead of ...

Page 9: ...ccur If leaks are found correct the problem 15 Check for gas leaks 16 Replace main furnace door RTV PAM A93081 Fig 12 Gasket on Collector Box FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in personal injury death or property damage Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all...

Page 10: ...ensor The 24 v circuit contains an automotive type 3 amp fuse located on the furnace control See Fig 16 Any direct shorts of the 24 v wiring during installation service or maintenance will cause this fuse to blow If fuse replacement is required use ONLY a fuse of identical size The furnace control LED will flash status code 24 when fuse needs to be replaced With power to the unit disconnected chec...

Page 11: ...e condensate enters open drain See Fig 19 UNIT DAMAGE HAZARD Failure of plastic components may occur Do not use ethylene glycol Prestone II antifreeze coolant or equivalent automotive type CAUTION 6 Replace drain connection cap and clamp to inducer housing 7 Replace main furnace door 8 Propylene glycol need not be removed before restarting furnace WIRING DIAGRAMS See Fig 15 16 and 21 for the Delux...

Page 12: ...e through 1 heat cycle to check for proper operation and check LED status j If furnace is operating properly and LEDs indicateproper operation replace main furnace door 3 The control can also assist in troubleshooting by performing a Component Test The Component Test will functionally operate all furnace components except the gas valve NOTE The component test feature will not operate if the furnac...

Page 13: ... LED LIGHTS SW1 SETUP SWITCHES AND BLOWER OFF DELAY MODEL PLUG CONNECTOR AIR CONDITIONING A C AIRFLOW SETUP SWITCHES USER INTERFACE OR ADVANCED PRODUCT MONITOR CONNECTOR CONTINUOUS FAN CF AIRFLOW SETUP SWITCHES OAT CONNECTOR HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER FLASH UPGRADE CONNECTOR FACTORY ONLY SW4 SETUP SWITCHES BOARD SERIAL NUMBER EXAMPLE V12 HK42...

Page 14: ...F MINIMUM INSTALLED AMBIENT OR FREEZE PROTECTION REQUIRED A93058 Fig 17 Freeze Protection A99118 Fig 18 Inducer Housing Drain Tube A99119 Fig 19 Funnel in Drain Tube and Antifreeze Running Through Trap 58MVC ...

Page 15: ...15 A07564 Fig 20 Service Label 58MVC ...

Page 16: ...16 A06677 Fig 21 Wiring Diagram 58MVC ...

Page 17: ...switch SW1 1 in the ON position and jumpering R W W1 and Y Y2 simultaneously setup switch SW1 1 in the OFF position Was there a previous status code other than 11 Go to section below for the status code Does the control respond to W W1 W2 Y1 Y Y2 and G 24V thermostat signals Run system through a low heat medium heat high heat or cooling cycle to check operation Status codes are erased after 72 hou...

Page 18: ...l is lost during the blower on delay period blower will come on for the selected blower off delay Check the following items first before proceeding to the next step Gas valve turned off Manual shut off valve Green Yellow wire MUST be connected to furnace sheet metal Flame sensor must not be grounded To determine whether the problem is in the gas valve igniter or flame sensor the system can be oper...

Page 19: ...en wire or bad terminal on either the RED or GREEN wire between the furnace control and the blower motor YES Is there 5 VDC at PL13 2 YELLOW and PL13 4 GREEN Is there 5 VDC at PL3 3 YELLOW and PL3 2 GREEN NO NO You have an open wire or bad terminal on the YELLOW wire between the furnace control and the blower motor YES YES The voltage just measured should be very stable and should not fluctuate mo...

Page 20: ...panion book Classroom ServiceTraining plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 644 5544 Packaged Service Training Classroom Service Training Copyright 2007 Carrier Corp S 7310 W Morris St S Indianapolis IN 46231 Manufactur...

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