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1-5

2. Rear Starter Switch (RSS)

This switch is active only when the (RCS) switch is in

the REAR position. Depressing this switch energizes the

starter circuit.
b. Gauges and Indicators
1. Oil Pressure Gauge (OP)

The oil pressure gauge is used to monitor the engine oil

pressure. Normal oil pressure is 40-60 psig with engine

running at high speed and at operating temperature.
2. Water Temperature Switch Gauge (WT)

This gauge serves a dual function. It is used to monitor

engine coolant temperature as well as serving as the switch

for the high temperature cut out. Normal engine

operating temperature is 180 to 210

_

F. The switch

function should be set to close at 220-230

_

F.

3. Hour Meter (HM)

The unit Hour Meter will total unit operating hours

and is useful for scheduling maintenance intervals.
4. Preheat Light (PHL)

The preheat light will illuminate to indicate that the

glow plug circuit has been energized. This function is

controlled automatically by the Preheat controller. The

light will go out when the glow plugs have been energized

long enough to reach their required temperature for

starting the engine.
5. A/C Stop Light (ASL)

The AC stop light is activated by the oil pressure cut

out switch. Its purpose is to indicate to the operator that

the unit has stopped.

1.9.3 Driver’s Control Panel
a. Switches
1. Front A/C Switch (FAS)

This switch allows the unit to be turned on or off from

the driver’s panel. It is active only when the (RCS) switch

on the unit panel is in the ‘‘front’’ position.
2. Front Starter Switch (FSS)

This switch is active only when the (RCS) switch is in

the FRONT position. Depressing this switch will energize

the engine starter circuit.
3. Preheat Light (PHL)

(Same as on main panel )

4. A/C Stop Light (ASL)

(Same as on Main Panel)

1.10 ALTERNATOR

The Power Pack is equipped with a 28 volt-140 amp.

alternator . The alternator is connected in parallel with the

air conditioning alternator driven by the main engine.

Both of these alternators are used to independently power

the air conditioning system.

NOTE:

The Power Pack engine controls and starter are

12 volt and receive power from the bus 12 volt

batteries.

CAUTION

Observe proper polarity when installing battery.

Negative battery terminal MUST be grounded.

Reverse polarity will destroy the rectifier diodes

in the alternator. As a precautionary measure,

disconnect positive battery terminal when

charging batteries. Connecting charger in

reverse will destroy the rectifier diodes in the

alternator.

The alternator converts mechanical and magnetic

energy to alternating current (A.C.) and voltage, by the

rotation of an electromagnetic field (rotor) inside a

three-phase stator assembly. The alternating current and

voltage are changed to direct current and voltage, by

passing the A.C. energy through a three-phase, full wave

rectifier system. Six silicon rectifier diodes are used.

1.10.1 Integral Voltage Regulator

The regulator is an electronic transistorized device. No

mechanical contacts or relays are used to perform the

voltage regulation of the alternator system. The electronic

circuitry should never need adjustment and the solid state

active elements used have proved reliable enough to

warrant a sealed unit. The system is temperature

compensated to permit a constant voltage rate at all

conditions.

The regulator is an electronic switching device. It

senses the system voltage level and switches the voltage

applied to the field in order to maintain proper system

voltage.

1.11 Starter Lockout (SLO)

The starter lockout (SLO) is an electronically

controlled relay that opens the starter motor circuit when

a preset engine speed is reached. The signal source for the

control is the A.C. output of the unit alternator.

Frequency directly proportional to engine speed is

monitored electronically within the control. When the

speed or frequency reaches the desired setting or setpoint

the output relay within the control circuit is switched.

Figure 1-7. Alternator Schematic Diagram

Summary of Contents for DM-4 Power Pack

Page 1: ...DM 4 Power Pack T 270 Bus Air Conditioning Unit...

Page 2: ...Carrier Transicold Division Carrier Corporation P O Box 4805 Syracuse N Y 13221 SERVICE MANUAL OPERATION AND BUS AIR CONDITIONING UNIT DM 4 POWER PACK Carrier Corporation 1995 D Printed in U S A 0695...

Page 3: ...HOOTING 3 1 3 1 Diesel Engine 3 1 3 1 1 Engine Will Not Start 3 1 3 1 2 Engine Starts Then Stops 3 1 3 1 3 Starter Motor Malfunction 3 1 3 1 4 Malfunction in the Engine Starting Circuit 3 2 3 2 Altern...

Page 4: ...r Head Unloaded 1 4 1 6 Compressor Cylinder Head Loaded 1 4 1 7 Alternator Schematic Diagram 1 5 4 1 Speed Control Solenoid 4 2 4 2 Engine Speed Adjustment 4 3 4 3 Engine Crankcase Breather 4 3 4 4 Me...

Page 5: ...e compressor directly through a nylon drive gear and adapter The adapter also includes a V belt sheave which drives the system alternator Electrical power for the control system and for starting the e...

Page 6: ...Radiator Overflow Reservoir Figure 1 1 Power Pack DM 4 Front View 1 Water Temperature Switch Gauge WT 2 High Temperature Coolant Lockout HTL 3 Preheat Light PHL 4 A C Stop Light ASL 5 Rear Start Switc...

Page 7: ...7 8 10 9 4 Figure 1 4 Fuel System Diagram 1 Fuel Tank 2 Fuel Supply Line 3 Fuel Pump 4 Mechanical Lift Pump 5 Fuel Filter 6 Fuel Bleed Valve 7 Injection Pump 8 Injector Nozzles 9 Fuel Leak off Line 10...

Page 8: ...n Valve 14 Discharge Piston Check Valve Assembly 15 Discharge Manifold Figure 1 5 Compressor Cylinder Head Unloaded b Loaded Operation Refer to Figure 1 6 Discharge pressure bleeds from the discharge...

Page 9: ...oning alternator driven by the main engine Both of these alternators are used to independently power the air conditioning system NOTE The Power Pack engine controls and starter are 12 volt and receive...

Page 10: ...the engine 2 When the preheat light has gone out depress the start switch to crank the engine CAUTION If the engine should fail to start after 20 30 seconds of cranking Place the Rear Control Switch...

Page 11: ...anual 4 2 or 4 3 7 Starter cranks engages but dies after a few seconds Engine lube oil too heavy Voltage drop in starter cable s 1 4 Check 3 1 2 Engine Starts Then Stops Engine stops after several rot...

Page 12: ...T OFF REAR switch defective Check Tighten Replace Replace Replace Engine Manual Replace 3 2 ALTERNATOR Alternator fails to charge Battery condition Alternator belt loose or broken Loose dirty corroded...

Page 13: ...il and filter 4 3 2 X 3 Pre trip inspection after starting 2 1 b X 4 Check engine hours Run 10 min c Every 1500 Hour Maintenance Normal Operating Conditions X X 1 Complete 400 Hour Maintenance Refer t...

Page 14: ...ercent of an alkaline base radia tor cleaner should be added 6 oz dry to one gallon 4 Run engine 6 to 12 hours and drain system while warm Rinse system three times after it has cooled down Refill syst...

Page 15: ...gine The air clean er is designed toeffectively removecontaminants fromthe air stream entering the engine An excessive accumulation of these contaminants in the air cleaner will impair its op eration...

Page 16: ...water pump V belt is driven by a sheave on the en gine crankshaft Frayed cracked or worn belts must be re placed Adjustment is achieved by altering the position of the front side idler When replacing...

Page 17: ...to compressor 11 Slide compressor enough to clear nylon drive gear Figure 4 4 and remove compressor from unit 12 Drain oil from defective compressor before shipping 13 The original unloader valve mus...

Page 18: ...here is no need to remove pump from can after each use When the compressor is in operation the pump check valve prevents the loss of refrigerant while allowing ser vicemen to develop sufficient pressu...

Page 19: ...5 1 SECTION 5 ELECTRICAL 5 1 INTRODUCTION This section includes the electrical wiring schematic for the DM 4 Power Pack...

Page 20: ...5 2 Figure 5 1 Electrical Wiring Schematic Diagram DM 4 Power Pack Dwg No 061 287 Rev C...

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