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Service Manual

DHMSHA
High Wall Ductless System
Sizes 09 to 36

TABLE OF CONTENTS

PAGE

SAFETY CONSIDERATIONS

1

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INTRODUCTION

1

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MODEL/SERIAL NUMBER NOMENCLATURES

2

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SPECIFICATIONS

3

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COMPATIBILITY

3

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DIMENSIONS 4

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CLEARANCES 4

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ELECTRICAL DATA

5

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WIRING

5

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CONNECTION DIAGRAMS

6

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WIRING DIAGRAMS

7

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REFRIGERATION CYCLE DIAGRAMS

9

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REFRIGERANT LINES

9

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SYSTEM EVACUATION AND CHARGING

10

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TROUBLESHOOTING

15

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INDOOR UNIT DIAGNOSTIC GUIDE

16

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DIAGNOSIS AND SOLUTION

17

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APPENDIX

34

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DISASSEMBLY INSTRUCTIONS

38

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SAFETY CONSIDERATIONS

Installing, starting up, and servicing air−conditioning equipment
can be hazardous due to system pressures, electrical components,
and equipment location (roofs, elevated structures, etc.).

Only trained, qualified installers and service mechanics should
install, start−up, and service this equipment.

Untrained personnel can perform basic maintenance functions such
as cleaning coils. All other operations should be performed by
trained service personnel.

When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.

Follow all safety codes. Wear safety glasses and work gloves. Keep
quenching cloth and fire extinguisher nearby when brazing. Use
care in handling, rigging, and setting bulky equipment.

Read this manual thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local building
codes and National Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety−alert symbol 

!

 !

.

When you see this symbol on the unit and in instructions or manuals,
be alert to the potential for personal injury. Understand these signal
words: DANGERWARNING, and CAUTION.

These words are used with the safety−alert symbol. DANGER
identifies the most serious hazards which will  result in severe
personal injury or death. WARNING  signifies hazards  which
could result in personal injury or death. CAUTION  is used to
identify unsafe practices which may result in minor personal injury
or product and property damage. NOTE  is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal
injury or death.

Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.

EXPLOSION HAZARD

Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.

Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.

!

WARNING

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment
damage or improper operation.

Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start−up.

INTRODUCTION

This Service Manual provides the necessary information to service,
repair, and maintain the indoor units. Section 2 of this manual has an
appendix with data required to perform troubleshooting. Use the Table
of Contents to locate a desired topic.

Summary of Contents for DHMSHAQ09XA1

Page 1: ...ER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which...

Page 2: ...L NOT USED INDOOR UNIT DH MS 3 Q DH FAN COIL UNIT MS MODEL VOLTAGE 1 115 1 60 3 208 230 1 60 SYSTEM TYPE Q HEAT PUMP NOMINAL CAPACITY 09 3 4 TON 12 1 TON 18 1 1 2 TONS 24 2 TONS 30 2 1 2 TONS 36 3 TON...

Page 3: ...2 2 3 3 3 Fins per inch 20 20 20 20 20 18 18 18 Circuits 3 3 3 3 4 7 7 7 Indoor Unit Width in mm 32 87 835 32 87 835 32 87 835 32 87 835 38 98 990 46 69 1186 46 69 1186 46 69 1186 Unit Height in mm 11...

Page 4: ...343 13 39 343 13 39 343 Width In mm 32 87 835 32 87 835 32 87 835 32 87 835 38 98 990 46 69 1186 46 69 1186 46 69 1186 Depth In mm 7 80 198 7 80 198 7 80 198 7 80 198 8 58 218 10 16 258 10 16 258 10 1...

Page 5: ...s are line voltage AC power one is communication wiring S and the other is a ground wire Wiring between indoor and outdoor unit is polarity sensitive The use of BX wire is NOT recommended If installed...

Page 6: ...208 230V Notes 1 Do not use thermostat wire for any connection between indoor and outdoor units 2 All connections between indoor and outdoor units must be as shown The connections are sensitive to po...

Page 7: ...09 12 115V Table 6 INDOOR UNIT CONTROL BOARD INPUT or OUTPUT VALUE L_IN Power Voltage AC115V CN11 Power Voltage AC115V CN16 Relative to the N terminal voltage DC 24V CN15 Maximum voltage DC5V CN4 Indo...

Page 8: ...s 09 36 208 230V Table 7 INDOOR UNIT CONTROL BOARD INPUT or OUTPUT VALUE L_IN Power Voltage AC230V CN11 Power Voltage AC230V CN16 Relative to the N terminal voltage DC24V CN15 Maximum voltage DC5V CN4...

Page 9: ...mps REFRIGERANT LINES IMPORTANT Both refrigerant lines must be insulated separately Table 2 lists the pipe sizes for the indoor unit Refer to the outdoor unit installation instructions for other allow...

Page 10: ...Fig 9 Manifold Deep Vacuum Method The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accuratelymeasuring this vacuum depth The deep...

Page 11: ...hen there is only one malfunctioning temperature sensor the air conditioner keeps working yet displays the error code in case of any emergency use When there is more than one malfunctioning temperatur...

Page 12: ...continues to runs the indoor and outdoor motors stop and the indoor unit defrost lamp illuminates and appears Evaporator Coil Temperature Protection Fig 17 Evaporator Coil Temperature Protection When...

Page 13: ...mpressor delays start up for 1 minute before powering on In other instances the compressor waits three 3 minutes before restarts Refrigerant Leakage Detection With this new technology the display area...

Page 14: ...aying temperature is the actual value 2 The temperature is _C no matter what kind of remote controller is used 3 T1 T2 T3 T4 T2B display range 25 70 TP display range 20 130 4 Frequency display range 0...

Page 15: ...r Electrolytic Capacitors HIGH VOLTAGE CAUTION Fig 19 Electrolytic Capacitors For other models please connect discharge resistance approximately 100 40W or a soldering iron plug between the terminals...

Page 16: ...ge detection H 1 time O F0 Overload current protection H 2 times O F1 Outdoor ambient temperature sensor T4 open circuit or short circuit H 3 times O F2 Condenser coil temperature sensor T3 open circu...

Page 17: ...allation mistake PCB faulty Troubleshooting Yes Replace the indoor outdoor main PCB Power off then restart the unit 2 minutes later EEPROM A read only memory whose contents can be erased and reprogram...

Page 18: ...ulty Troubleshooting Measure Vs is it a positive fluctuation Vs represents the voltage S and N of the outdoor unit Red pan S Black pan N Power off then restart the unit 2 minutes later Replace the ind...

Page 19: ...ing normal the voltage moves alternately between 50V to 50V If the outdoor unit has a malfunction the voltage will move alternately with positive value If the indoor unit has malfunction the voltage w...

Page 20: ...receive a zero crossing signal feedback for 4 minutes or the zero crossing signal time interval is abnormal Supposed causes Connection mistake PCB faulty Troubleshooting Check if the connections and...

Page 21: ...the failure Supposed causes Wiring mistake Fan assembly faulty Fan motor faulty PCB faulty Troubleshooting Power off then restart the unit 2 minutes later Shut off the power supply Rotate the fan by h...

Page 22: ...VOLTAGE 1 Red Vs Vm 140V 190V 2 3 Black GND 0V 4 White Vcc 14 17 5V 5 Yellow Vsp 0 5 6V 6 Blue FG 14 17 5V 2 Outdoor DC Fan Motor control chip is in the outdoor PCB S Power on the unit and check if t...

Page 23: ...he sampling voltage is lower than 0 06V or higher than 4 94V the LED displays the failure Supposed causes Wiring mistake Sensor faulty PCB faulty Troubleshooting Check the connection between the tempe...

Page 24: ...n for 4 seconds and this situation occurs 3 times the display area displays EC and the air conditioner will turn off Supposed causes T2 sensor faulty Indoor PCB faulty System problems such as leakage...

Page 25: ...uses Power supply problems System blockage PCB faulty Wiring mistake Compressor malfunction Troubleshooting Check the power supply Check the connections and wires Stop the unit No Yes No Correct the c...

Page 26: ...ke IPM malfunction Outdoor fan assembly faulty Compressor malfunction Outdoor PCB faulty Troubleshooting Check the wiring between main the PCB and the compressor Correct the connection or replace the...

Page 27: ...27 DIAGNOSIS AND SOLUTION CONT Fig 27 P U Fig 28 P V...

Page 28: ...28 DIAGNOSIS AND SOLUTION CONT Fig 29 P W Fig 30 N U...

Page 29: ...29 DIAGNOSIS AND SOLUTION CONT Fig 31 N V Fig 32 N W...

Page 30: ...sed causes Power supply problems System leakage or block PCB faulty Troubleshooting Check the power supply Check the connections and wires Stop the unit No Yes No Correct the connections or replace th...

Page 31: ...faulty Troubleshooting Check the air flow system of indoor and outdoor units Clear up the air inlet and outlet or the heat exchanger of indoor and outdoor units Yes No Yes Yes Power off then restart t...

Page 32: ...Wiring mistake IPM malfunction Outdoor fan assembly faulty Compressor malfunction Outdoor PCB faulty Troubleshooting Check the wiring between main PCB and compressor Correct the connection or replace...

Page 33: ...CB measure the resistance value with a tester Fig 34 Tester Temperature sensors Room temp T1 sensor Indoor coil temp T2 sensor Outdoor coil temp T3 sensor Outdoor ambient temp T4 sensor Compressor dis...

Page 34: ...71 1 29078 117 243 0 38991 2 28 39 8239 38 100 5 62961 78 172 1 25423 118 244 0 37956 1 30 37 1988 39 102 5 39689 79 174 1 2133 119 246 0 36954 0 32 35 2024 40 104 5 17519 80 176 1 17393 120 248 0 359...

Page 35: ...84 115 239 2 422 4 25 222 8 36 97 34 32 76 169 7 82 116 241 2 357 3 27 211 4 37 99 32 94 77 171 7 566 117 243 2 294 2 28 200 7 38 100 31 62 78 172 7 321 118 244 2 233 1 30 190 5 39 102 30 36 79 174 7...

Page 36: ...201 2 125 257 4 39 2 33 91 4 64 147 2 95 203 126 258 8 4 5 40 1 34 93 2 65 149 96 204 8 127 260 6 5 41 35 95 66 150 8 97 206 6 128 262 4 6 42 8 36 96 8 67 152 6 98 208 4 129 264 2 7 44 6 37 98 6 68 1...

Page 37: ...ANCE VALUE Red Black Several M Red Black Several M P N U N U V V W W Red Indoor AC Fan Motor Measure the resistance value of each winding by using the tester Table 17 Resistance Value POSITION RESISTA...

Page 38: ...l 1 Pull the bottom side of the panel and release the clips Then remove the front panel 2 Remove the filter and horizontal louver 3 Remove the four screws 4 Remove the cover one screw 5 Lift the panel...

Page 39: ...2 Pull out the clip toward the left side and open the cover 3 Remove the securing screw and open the box cover 4 Pull out the connectors of the swing motor and the fan motor 5 Remove the securing scr...

Page 40: ...electrical parts sections 1 and 2 remove the pipe holder at the rear side of the unit 2 Remove the two screws on the evaporator at the base bearing side 3 Remove the two screws on the evaporator at t...

Page 41: ...an and motor How to remove the fan and motor 1 After removing the evaporator assembly see sections 1 3 remove the three 3 screws securing the cover 2 Remove the screw securing the motor and then pull...

Page 42: ...BDP D 7310 W Morris St D Indianapolis IN 46231 Edition Date 11 17 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No SG...

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