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7

Fan and Belts — 

Periodically check the condition of fan

wheels and housings and belt tension. When service is neces-

sary, call your dealer.

Evaporator-Fan Motor, Condenser-Fan Motor
and Combustion-Fan Motor — 

Lubrication is not

recommended. Bearings will not require lubrication for at least

5 years of normal operation. After 5 years, motor life can be

extended by having the motors serviced at an authorized motor

service shop.

Fan Shaft Bearings — 

Charge fittings annually with

Shell Alvania No. 2 or equivalent grease.

Evaporator and Condenser Coils — 

Cleaning of the

coils should only be done by qualified service personnel.

Contact your dealer for the required maintenance as needed.

Condensate Drain — 

The drain pan and condensate

drain line should be checked and cleaned at the same time the

cooling coils are checked by your dealer.

Compressors — 

All compressors are factory shipped

with a normal charge of the correct type refrigeration grade oil

in them and should rarely require additional oil. The service

technician must be certain the proper oil level is maintained in

the compressor when it is installed and running.

Condenser Fan

The fan must be kept free of all obstructions to ensure prop-

er cooling. Contact your dealer for any required service.

Electrical Controls and Wiring — 

Electrical controls

are difficult to check without proper instrumentation; therefore,

if there are any discrepancies in the operating cycle, contact

your dealer and request service.

Refrigerant Circuit — 

The refrigerant circuit is difficult

to check for leaks without the proper equipment; therefore,

if inadequate cooling is suspected, contact your dealer for

service.

Combustion Area and Vent System — 

The com-

bustion area and vent system should be visually inspected be-

fore each heating season. The normal accumulation of dirt,

soot, rust, and scale can result in loss of efficiency and improp-

er performance if allowed to build up. Accumulation on the

burner crossover tube can result in the burners firing out of

normal time sequence. This delayed ignition is characterized

by an especially loud sound.

See Fig. 1 and 4 and proceed as follows to inspect the com-

bustion area and power-venting system of your unit.

1. Turn off gas supply and then electrical power to your unit.
2. Open gas section access door.
3. Using a flashlight, carefully inspect the burner areas for

dirt, soot, rust, or scale.

4. When you have completed your inspection, follow the

start-up procedures in this manual to restore your unit to

operation.

5. Observe unit heating operation, and watch the burner

flame core to see if it is bright blue. If you observe a sus-

pected malfunction, or if the burner flame cores are not

bright blue, call your dealer. See Fig. 5.
NOTE: Burner flame cores that have a mixture of orange,

yellow, or red flames together with the blue may not be

burning gas efficiently. Your dealer may have to adjust

the air/gas mixture.

6. Replace gas section access panel.

Unit Panels and Doors — 

After performing any main-

tenance or service on the unit, be sure all panels and doors are

securely fastened in place to prevent rain from entering

unit cabinet and to prevent disruption of the correct unit airflow

pattern.

WARNING

Do not poke sticks, screwdrivers, or any other object into

revolving fan blades. Severe bodily injury may result.

CAUTION

If your unit makes any unusual or especially loud noises

during heating, shut down the heating section and call your

dealer.

CAUTION

If dirt, soot, rust, or scale accumulations are found, call

your dealer and do not operate your heating section.

Fig. 5 — Proper Flame Appearance

Summary of Contents for COMFORTLINK 48P2

Page 1: ...on the electrical supply to the units 9 Open the field installed manual gas valve WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property dama...

Page 2: ...erature sensor make sure that the set points are at the normal heat set points WARNING If the main burners fail to light or the blower fails to start shut down gas heating section and call your dealer...

Page 3: ...Run Status Service Test Temperature Pressures Setpoints Inputs Outputs Configuration Time Clock Operating Modes Alarms Alarm Status ENTER MODE ESCAPE Run Status Service Test Temperature Pressures Setp...

Page 4: ...ged filter access door to replace or inspect the filters All units have filter tracks into which the filters slide Remove the filters by pulling outward from the track See Fig 4 for filter access door...

Page 5: ...erly Checking and or cleaning the heat exchanger involves removing the gas controls assembly and the flue collector box cover and when completed reinstalling the gas controls assembly for proper opera...

Page 6: ...ORS POWER EXHAUST ACCESS DOOR TYP BOTH SIDES GAS BURNERS AIR HOODS FILTER ACCESS DOOR POWER EXHAUST OPTION CONTROL BOX GAS SECTION ACCESS DOOR ACCESS DOORS POWER EXHAUST ACCESS DOOR TYP BOTH SIDES GAS...

Page 7: ...om bustion area and vent system should be visually inspected be fore each heating season The normal accumulation of dirt soot rust and scale can result in loss of efficiency and improp er performance...

Page 8: ...is suspected Check for sufficient airflow Check the air filters for dirt Check for blocked return air or supply air grilles Be sure they are open and unobstructed Be sure heating and cooling set poin...

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