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4

TO SHUT UNIT OFF

See Fig. 1 for location of gas valve(s). Refer to Fig. 3 while

proceeding with the following steps.

1. Turn off the unit demand for cooling or heating by using

the scrolling marquee. The scrolling marquee is located in

the control box at the compressor end of the unit.

a. Push the 

 key unit a blank display screen

is shown.

b. Push the 

 key until the SERVICE TEST LED is

lit.

c. Push the 

 key. The display will show

STOP.

d. Push the 

 key again. The NO/YES display

will flash.

e. Push the 

 or 

 key to toggle the display to

YES and then push 

. The unit will be

locked off from heating, cooling or any operation.
The controls will still function and the display will
still operate.

2. Close the field-installed manual gas shutoff valve.
3. Turn off the electrical power to the unit using the optional

disconnect or the field-installed disconnect and lock off

using proper lockout and tag-out procedures.

4. Open the burner section hinged access door.
5. Move the switch on the gas valves to the OFF position

and wait 5 minutes before doing any service in the section

or on the piping.

6. Close the burner section hinged access door.

7. If unit is being shut down because of a malfunction, call

your dealer as soon as possible.
If unit is being shut down because the heating season has

ended, restore electrical power to the unit and reset the

scrolling marquee to Run mode to ensure operation of the

cooling system during the cooling season.

Do not use this unit if any part has been under water. Imme-

diately call a qualified service technician to inspect the unit and

to replace any part of the control system and gas control that

has been under water.

MAINTAINING YOUR UNIT

All maintenance should be handled by skilled, experienced

personnel. Your dealer can help you establish a standard

procedure.

For your safety, keep the gas heating area clear and free of

combustible materials, gasoline, and other flammable liquids

and vapors.

To ensure proper functioning of the unit, flow of combus-

tion and ventilating air must not be obstructed from reaching

the gas heating area. Clearance of at least 4 ft on all sides is

required.

ROUTINE MAINTENANCE AND CARE

FOR THE EQUIPMENT OWNER

Before proceeding with those things you might want to

maintain yourself, please carefully consider the following:

Air Filters — 

Air filters should be checked at least every

3 or 4 weeks and changed or cleaned whenever they become

dirty. Table 1 indicates the correct filter size for your unit. Open

the hinged filter access door to replace or inspect the filters. All

units have filter tracks into which the filters slide. Remove the

filters by pulling outward from the track. See Fig. 4 for filter

access door location. Note the direction of flow arrows on the

filter frame.

If you have difficulty in locating your air filter in the return-

air duct system, or if you have questions concerning proper

filter maintenance, contact your dealer for instructions.

Table 1 — Indoor-Air Filter Data*

*See base unit Installation Instructions if field-supplied or optional

factory-supplied filters are used. When replacing filters, always use
the same type and size originally supplied.

WARNING

1. Do not turn off the electrical power to unit without

first turning off the gas supply.

2. Never attempt to manually light the main burners on

unit with a match, lighter, or any other flame. If the

electric sparking device fails to light the main burners,

refer to the following shutdown procedures. Call your

dealer as soon as possible.

Failure to follow these procedures can result in serious

fire or personal injury.

IMPORTANT: Should overheating occur or the gas supply

fail to shut off, shut off the manual gas valve to the unit

before shutting off the electrical supply.

ESCAPE

ENTER

ENTER

ENTER

WARNING

1. TURN OFF GAS SUPPLY AND THEN ELECTRI-

CAL POWER TO YOUR UNIT BEFORE SERVIC-

ING OR PERFORMING MAINTENANCE.

2. Do not turn off electrical power to this unit without

first turning off the gas supply.

3. When removing access panels or performing mainte-

nance functions inside your unit, be aware of sharp

sheet metal parts and screws. Although special care

has been taken to reduce sharp edges inside the unit,

be extremely careful when handling parts or reaching

into the unit.

Failure to follow these procedures can result in serious

fire or personal injury.

UNIT SIZE

48P2,P3,

P4,P5

FILTER TYPE

QUANTITY...Size

(in.)

030-050

Disposable Fiberglass
(Standard) or Medium Effi-
ciency 30% Pleated (Optional)

8...20 x 25 x 2,
8...20 x 20 x 2

90% Bag (Optional) with High-
Velocity Pre-Filters

6...20 x 24 x 22,
6...20 x 20 x 22,

12...16 x 20 x 2,

3...20 x 24 x 2

055-070

Disposable Fiberglass
(Standard) or Medium Effi-
ciency 30% Pleated (Optional)

12...20 x 25 x 2,
12...20 x 25 x 2

90% Bag (Optional) with High-
Velocity Pre-Filters

6...24 x 24 x 22,
6...24 x 20 x 22,
6...24 x 24 x 2,
6...20 x 24 x 2

075

Disposable Fiberglass
(Standard) or Medium Effi-
ciency 30% Pleated (Optional)

12...20 x 25 x 2,
12...20 x 20 x 2

High Efficiency 65% Pleated 
(Optional)

12...20 x 25 x 2,
12...20 x 20 x 2

090,100

Disposable Fiberglass
(Standard) or Medium Effi-
ciency 30% Pleated (Optional)

12...20 x 25 x 2,
12...20 x 20 x 2

High Efficiency 65% Pleated 
(Optional)

12...20 x 25 x 2,
12...20 x 20 x 2

Summary of Contents for COMFORTLINK 48P2

Page 1: ...on the electrical supply to the units 9 Open the field installed manual gas valve WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property dama...

Page 2: ...erature sensor make sure that the set points are at the normal heat set points WARNING If the main burners fail to light or the blower fails to start shut down gas heating section and call your dealer...

Page 3: ...Run Status Service Test Temperature Pressures Setpoints Inputs Outputs Configuration Time Clock Operating Modes Alarms Alarm Status ENTER MODE ESCAPE Run Status Service Test Temperature Pressures Setp...

Page 4: ...ged filter access door to replace or inspect the filters All units have filter tracks into which the filters slide Remove the filters by pulling outward from the track See Fig 4 for filter access door...

Page 5: ...erly Checking and or cleaning the heat exchanger involves removing the gas controls assembly and the flue collector box cover and when completed reinstalling the gas controls assembly for proper opera...

Page 6: ...ORS POWER EXHAUST ACCESS DOOR TYP BOTH SIDES GAS BURNERS AIR HOODS FILTER ACCESS DOOR POWER EXHAUST OPTION CONTROL BOX GAS SECTION ACCESS DOOR ACCESS DOORS POWER EXHAUST ACCESS DOOR TYP BOTH SIDES GAS...

Page 7: ...om bustion area and vent system should be visually inspected be fore each heating season The normal accumulation of dirt soot rust and scale can result in loss of efficiency and improp er performance...

Page 8: ...is suspected Check for sufficient airflow Check the air filters for dirt Check for blocked return air or supply air grilles Be sure they are open and unobstructed Be sure heating and cooling set poin...

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