Carrier COMFORT SERIES 25HCR Installation Instructions Manual Download Page 4

4

2  O'CLOCK

10  O'CLOCK

SENSING  BULB

STRAP

SUCTION  TUBE

8  O'CLOCK

4  O'CLOCK

7

8

 IN. OD &  SMALLER

LARGER  THAN 

 

7

8

 IN. OD

 

A81032

Fig. 4

---

Position of Sensing Bulb

Replacing TXV on Puron Indoor Coil

1. Pump system down to 2 psig and recover refrigerant.
2. Remove coil access panel and fitting panel from front of

cabinet.

3. Remove TXV support clamp using a 5/16--in. nut driver.

Save the clamp.

4. Remove Puron TXV using a backup wrench on flare

connections to prevent damage to tubing.

5. Using wire cutters, cut equalizer tube off flush with vapor

tube inside cabinet.

6. Remove bulb from vapor tube inside cabinet.
7. Braze equalizer stub--tube closed. Use protective barrier as

necessary to prevent damage to drain pan.

IMPORTANT

: Route the equalizer tube of R--22 TXV through

suction line connection opening in fitting panel prior to replacing
fitting panel around tubing.

8. Install TXV with 3/8--in. copper tubing through small hole

in service panel. Use wrench and backup wrench, to avoid
damage to tubing or valve, to attach TXV to distributor.

9. Reinstall TXV support clamp (removed in item 3).

10. Attach TXV bulb to vapor tube inside cabinet, in same

location as original was when removed, using supplied

bulb clamps (nylon or copper). See Fig. 4 for correct
positioning of sensing bulb.

11. Route equalizer tube through suction connection opening

(large hole) in fitting panel and install fitting panel in
place.

12. Sweat inlet of TXV, marked IN to liquid line. Avoid

excessive heat which could damage valve.

13. Install vapor elbow with equalizer adapter to vapor line of

line set and vapor connection to indoor coil. Adapter has

a 1/4--in. male connector for attaching equalizer tube.

14. Connect equalizer tube of TXV to 1/4--in. equalizer fitting

on vapor line adapter. Use backup wrench to prevent

damage to equalizer fitting.

15. Proceed with remainder of unit installation.

STEP 6

Check Defrost Thermostat

Check defrost thermostat to ensure it is properly located and

securely attached. There is a liquid header with a brass distributor
and feeder tube going into outdoor coil. At the end of the one of

the feeder tubes, there is a 3/8 in. O.D. stub tube approximately 2
in. long. (See Fig. 5.) The defrost thermostat should be located on

stub tube. Note that there is only one stub tube used with liquid

header, and on most units it is the bottom circuit.

FEEDER TUBE

DEFROST

THERMOSTAT

STUB TUBE

A97517

Fig. 5

---

Defrost Thermostat Location

STEP 7

Make Piping Connections

!

WARNING

PERSONAL INJURY AND ENVIRONMENTAL

HAZARD

Failure to follow this warning could result in personal

injury or death.
Relieve pressure and recover all refrigerant before

system repair or final unit disposal. Use all service

ports and open all flow--control devices, including

solenoid valves.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
If ANY refrigerant tubing is buried, provide a 6--in. vertical

rise at service valve. Refrigerant tubing lengths up to 36--in.

may be buried without further special consideration. Do not

bury lines longer than 36 in.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
To prevent damage to unit or service valves, observe the

following:

S

Use a brazing shield

S

Wrap service valves with wet cloth or use a heat sink

material.

25H

C

R

Summary of Contents for COMFORT SERIES 25HCR

Page 1: ...COMMENDATIONS 2 INSTALLATION 3 10 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Install TXV 3 4 Step 6 Check Defrost...

Page 2: ...h a suitable warning label INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from wi...

Page 3: ...in above roof surface STEP 4 Operating Ambient The minimum outdoor operating ambient in cooling mode is 55 F and the maximum outdoor operating ambient in cooling mode is 125 F The maximum outdoor ope...

Page 4: ...r connection to indoor coil Adapter has a 1 4 in male connector for attaching equalizer tube 14 Connect equalizer tube of TXV to 1 4 in equalizer fitting on vapor line adapter Use backup wrench to pre...

Page 5: ...nnect refrigerant tubing to fittings on outdoor unit vapor and liquid service valves Service valves are closed from factory and ready for brazing After wrapping service valve with a wet cloth tubing s...

Page 6: ...r A05227 Fig 7 Liquid Line Filter Drier STEP 8 Make Electrical Connections WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Do not supply power t...

Page 7: ...ries Refer to the individual instructions packaged with kits or accessories when installing STEP 11 Start Up CAUTION PERSONAL INJURY HAZARD Failure to follow this caution may result in personal injury...

Page 8: ...G FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 9 Generic Wiring Diagrams See Thermostat Installation Instructions for specific...

Page 9: ...he start of defrost cycle and restarting of heating cycle It is selected by placing DIP switch 3 on defrost board see Fig 12 in the ON position When Quiet Shift switch is placed in ON position and a d...

Page 10: ...t match on chart system refrigerant charge may not be correct Do not use chart to adjust refrigerant charge STEP 13 Final Checks IMPORTANT Before leaving job be sure to do the following 1 Ensure that...

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