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3

Table 1 – Accessory Usage

Accessory

REQUIRED FOR LOW---AMBIENT

COOLING APPLICATIONS

(Below 55

°

F / 12.8

°

C)

REQUIRED FOR

LONG LINE APPLICATIONS*

REQUIRED FOR

SEA COAST APPLICATIONS

(Within 2 miles / 3.22 km)

Accumulator

Standard

Standard

Standard

Ball Bearing Fan Motor

Yes

{

No

No

Compressor Start Assist Capacitor and

Relay

Yes

Yes

No

Crankcase Heater

Yes

Yes

No

Evaporator Freeze Thermostat

Yes

No

No

Hard Shutoff TXV

Yes

Yes

Yes

Isolation Relay

Yes

No

No

Liquid Line Solenoid Valve

No

See Long---Line Application

Guideline

No

Motor Master

®

Control or

Low Ambient Switch

Yes

No

No

Support Feet

Recommended

No

Recommended

* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m) and/or 20 ft. (6.09 m) vertical differential, refer to Residential Piping and Longline Guideline.

{

Additional requirement for Low---Ambient Controller (full modulation feature) MotorMaster

r

Control.

Outdoor Unit Connected To Factory Approved Indoor

Unit

Outdoor unit contains correct system refrigerant charge for

operation with approved ARI rated indoor unit when connected by
15 ft (4.57 m) of field--supplied or factory--accessory tubing, and

factory supplied filter drier. Check refrigerant charge for maximum
efficiency.

Refrigerant Tubing and Sweat Connections

Connect vapor tube to fitting on outdoor unit vapor service valves

(see Table 2). Connect liquid tubing to adapter tube on liquid
service valve. Use refrigerant grade tubing.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Service valves must be wrapped in a heat--sinking material

such as a wet cloth while brazing.

Remove plastic retainer holding outdoor piston in liquid service
valve, leaving the piston and piston retainer inside the valve.

Connect sweat/flare adapter provided, to valve. (See Fig. 4.)
Connect refrigerant tubing to fittings on outdoor unit vapor and

liquid service valves. Service valves are closed from factory and

ready for brazing. After wrapping service valve with a wet cloth,
tubing set can be brazed to service valve using either silver bearing

or non--silver bearing brazing material. Do not use soft solder
(materials which melt below 800

°

F/427

°

C). Consult local code

requirements. Refrigerant tubing and indoor coil are now ready for

leak testing. This check should include all field and factory joints.

A05226

Fig. 4 -- Liquid Service Valve

Table 2 – Refrigerant Connections and Recommended Liquid

and Vapor Tube Diameters (In.)

UNIT SIZE

LIQUID

RATED VAPOR*

Connection

Diameter

Tube

Diameter

Connection

Diameter

Tube

Diameter

018, 024

3/8

3/8

5/8

5/8

030, 036

3/8

3/8

3/4

3/4

042, 048

3/8

3/8

7/8

7/8

060, 061

3/8

3/8

7/8

1--1/8

* Units are rated with 25 ft. (7.6 m) of lineset. See Product Data sheet for performance

data when using different size and length linesets.

Notes

:

1. Do not apply capillary tube indoor coils to these units.

2. For Tubing Set lengths between 80 and 200 ft. (24.38 and 60.96 m) horizontal or

20 ft. (6.1 m) vertical differential, refer to the Residential Piping and Longline

Guideline using Puron refrigerant.

Install Liquid Line Filter Drier Indoor

Refer to Fig. 5 and install filter drier as follows:

1. Braze 5 in. (127 mm) liquid tube to the indoor coil.
2. Wrap filter drier with damp cloth.
3. Braze filter drier to 5 in. (127 mm) long liquid tube from

step 1.

4. Connect and braze liquid refrigerant tube to the filter drier.

A05227

Fig. 5 -- Liquid Line Filter Drier

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

or improper operation.
Installation of filter drier in liquid line is required.

25H

C

B

3

/25H

C

C

5

Summary of Contents for COMFORT SERIES 25HCB3

Page 1: ...isconnect switch must be in the OFF position There may be more than 1 disconnect switch Lock out and tag switch with a suitable warning label CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when handling parts CAUTION INSTALLATION RECOMMENDATIONS NOTE In some cases n...

Page 2: ...LOCATIONS in mm A B C 26 X 26 660 X 660 9 1 8 231 8 4 7 16 112 7 21 1 4 539 8 31 1 2 X 31 1 2 800 X 800 9 1 8 231 8 6 9 16 166 7 24 11 16 627 1 35 X 35 889 X 889 9 1 8 231 8 6 9 16 166 7 28 7 16 722 3 A05177 Fig 2 Tiedown Knockout Locations Operating Ambient The minimum outdoor operating ambient in cooling mode without accessory is 55 F 12 78 C and the maximum outdoor operating ambient in cooling ...

Page 3: ...e leaving the piston and piston retainer inside the valve Connect sweat flare adapter provided to valve See Fig 4 Connect refrigerant tubing to fittings on outdoor unit vapor and liquid service valves Service valves are closed from factory and ready for brazing After wrapping service valve with a wet cloth tubing set can be brazed to service valve using either silver bearing or non silver bearing ...

Page 4: ...tion 440 14 of NEC Route Ground and Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box Connect Ground and Power Wires Connect ground wire to ground connection in control box for safety Connect power wiring to contactor as shown in Fig 7 WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning...

Page 5: ...WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 8 Generic Wiring Diagrams See Thermostat Installation Instructions for specific unit combinations Sequence of Operation NOTE Defrost control board is equipped with 5 minute lockout timer that is initiated upon any interruption of power Turn on power to indo...

Page 6: ... charge conditions must be favorable for subcooling charging Favorable conditions exist when the outdoor temperature is between 70_F and 100_F 21 11_C and 37 78_C and the indoor temperature is between 70_F and 80_F 21 11_C and 26 67_C Follow the procedure below Unit is factory charged for 15ft 4 57 m of lineset Adjust charge by adding or removing 0 6 oz ft 018 kg m of 3 8 liquid line above or belo...

Page 7: ...ers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S ...

Page 8: ...is St S Indianapolis IN 46231 Printed in U S A Edition Date 01 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 25HCB C 3SI Replaces 25HCB3 5 2SI 25HCB3 25HCC5 ...

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