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2

IMPORTANT

: Always install the factory--supplied liquid--line

filter drier. Obtain replacement filter driers from your distributor or
branch.

INSTALLATION

Check Equipment and Job Site

Unpack Unit

Move to final location. Remove carton taking care not to damage

unit.

Inspect Equipment

File claim with shipping company prior to installation if shipment
is damaged or incomplete. Locate unit rating plate on unit corner

panel. It contains information needed to properly install unit.
Check rating plate to be sure unit matches job specifications.

Install on a Solid, Level Mounting Pad

If conditions or local codes require the unit be attached to pad, tie

down bolts should be used and fastened through knockouts
provided in unit base pan. Refer to unit mounting pattern in Fig. 2

to determine base pan size and knockout hole location.
For hurricane tie downs, contact distributor for details and PE

Certification (Professional Engineer), if required.
On rooftop applications, mount on level platform or frame. Place
unit above a load--bearing wall and isolate unit and tubing set from

structure. Arrange supporting members to adequately support unit
and minimize transmission of vibration to building. Consult local

codes governing rooftop applications.
Roof mounted units exposed to winds above 5 mph (8.05 km/h)
may require wind baffles. Consult the Service Manual --

Residential Split System Air Conditioners and Heat Pumps for
wind baffle construction.

NOTE

: Unit must be level to within

±

2

°

(

±

3/8 in./ft) per

compressor manufacturer specifications.

Clearance Requirements

When installing, allow sufficient space for airflow clearance,
wiring, refrigerant piping, and service. Allow 24 in. (609.6 mm)

clearance to service end of unit and 48 in. (1219.2 mm) (above
unit. For proper airflow, a 6--in. (152.4 mm) clearance on 1 side of

unit and 12--in. (304.8 mm) on all remaining sides must be

maintained. Maintain a distance of 24 in. (609.6 mm) between
units. Position so water, snow, or ice from roof or eaves cannot fall

directly on unit.
On rooftop applications, locate unit at least 6 in. (152.4 mm)

above roof surface.

3/8---in. (9.53 mm) Dia.

Tiedown Knockouts in

Basepan(2) Places

View From Top

UNIT BASE PAN

Dimension in. (mm)

TIEDOWN KNOCKOUT LOCATIONS in. (mm)

A

B

C

26 X 26

(660 X 660)

9–1/8 (231.8)

4–7/16 (112.7)

21–1/4 (539.8)

31–1/2 X 31–1/2

(800 X 800)

9–1/8 (231.8)

6–9/16 (166.7) 24–11/16 (627.1)

35 X 35

(889 X 889)

9–1/8 (231.8)

6–9/16 (166.7)

28–7/16 (722.3)

A05177

Fig. 2 -- Tiedown Knockout Locations

Operating Ambient

The minimum outdoor operating ambient

in cooling mode

without accessory is 55

°

F (12.78

°

C), and the maximum outdoor

operating ambient in cooling mode is 125

°

F (51.67

°

C). The

maximum outdoor operating ambient in heating mode is 66

°

F

(18.89

°

C).

Check Defrost Thermostat

Check defrost thermostat to ensure it is properly located and
securely attached. There is a liquid header with a brass distributor

and feeder tube going into outdoor coil. At the end of the one of

the feeder tubes, there is a 3/8 in. O.D. stub tube approximately 2
in. long. (See Fig. 3.) The defrost thermostat should be located on

stub tube. Note that there is only one stub tube used with liquid
header, and on most units it is the bottom circuit.

FEEDER TUBE

DEFROST

THERMOSTAT

STUB TUBE

A97517

Fig. 3 -- Defrost Thermostat Location

Make Piping Connections

!

WARNING

PERSONAL INJURY AND ENVIRONMENTAL

HAZARD

Failure to follow this warning could result in personal injury

or death.
Relieve pressure and recover all refrigerant before system

repair or final unit disposal.
Use all service ports and open all flow--control devices,

including solenoid valves.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

or improper operation.
If ANY refrigerant tubing is buried, provide a 6--in (152.4

mm). vertical rise at service valve. Refrigerant tubing lengths

up to 36--in (914.4 mm). may be buried without further special

consideration. Do not bury lines longer than 36 in (914.4 mm).

Outdoor units may be connected to indoor section using accessory
tubing package or field--supplied refrigerant grade tubing of correct

size and condition. For tubing requirements beyond 80 ft,
substantial capacity and performance losses can occur. Following

the recommendations in the

Residential Piping and Long Line

Guideline

will reduce these losses. Refer to Table 1 for accessory

requirements. Refer to Table 2 for field tubing diameters.
There are no buried--line applications greater than 36 in. (914.4
mm)
If refrigerant tubes or indoor coil are exposed to atmosphere, they
must be evacuated to 500 microns to eliminate contamination and

moisture in the system.

25H

C

B

3

/25H

C

C

5

Summary of Contents for COMFORT SERIES 25HCB3

Page 1: ...isconnect switch must be in the OFF position There may be more than 1 disconnect switch Lock out and tag switch with a suitable warning label CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when handling parts CAUTION INSTALLATION RECOMMENDATIONS NOTE In some cases n...

Page 2: ...LOCATIONS in mm A B C 26 X 26 660 X 660 9 1 8 231 8 4 7 16 112 7 21 1 4 539 8 31 1 2 X 31 1 2 800 X 800 9 1 8 231 8 6 9 16 166 7 24 11 16 627 1 35 X 35 889 X 889 9 1 8 231 8 6 9 16 166 7 28 7 16 722 3 A05177 Fig 2 Tiedown Knockout Locations Operating Ambient The minimum outdoor operating ambient in cooling mode without accessory is 55 F 12 78 C and the maximum outdoor operating ambient in cooling ...

Page 3: ...e leaving the piston and piston retainer inside the valve Connect sweat flare adapter provided to valve See Fig 4 Connect refrigerant tubing to fittings on outdoor unit vapor and liquid service valves Service valves are closed from factory and ready for brazing After wrapping service valve with a wet cloth tubing set can be brazed to service valve using either silver bearing or non silver bearing ...

Page 4: ...tion 440 14 of NEC Route Ground and Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box Connect Ground and Power Wires Connect ground wire to ground connection in control box for safety Connect power wiring to contactor as shown in Fig 7 WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning...

Page 5: ...WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 8 Generic Wiring Diagrams See Thermostat Installation Instructions for specific unit combinations Sequence of Operation NOTE Defrost control board is equipped with 5 minute lockout timer that is initiated upon any interruption of power Turn on power to indo...

Page 6: ... charge conditions must be favorable for subcooling charging Favorable conditions exist when the outdoor temperature is between 70_F and 100_F 21 11_C and 37 78_C and the indoor temperature is between 70_F and 80_F 21 11_C and 26 67_C Follow the procedure below Unit is factory charged for 15ft 4 57 m of lineset Adjust charge by adding or removing 0 6 oz ft 018 kg m of 3 8 liquid line above or belo...

Page 7: ...ers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S ...

Page 8: ...is St S Indianapolis IN 46231 Printed in U S A Edition Date 01 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 25HCB C 3SI Replaces 25HCB3 5 2SI 25HCB3 25HCC5 ...

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