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27

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Disconnect and tag electrical power to the unit before cleaning

and lubricating the blower motor and wheel.

!

WARNING

To clean the blower motor and wheel:

1. Remove and disassemble blower assembly as follows:

a. Remove blower access panel (see Fig. 19).

b. Disconnect 5 pin plug and 4 pin plug from indoor

blower motor. Remove capacitor if required.

c. On all units remove blower assembly from unit.

Remove screws securing blower to blower partition and
slide assembly out. Be careful not to tear insulation in

blower compartment.

d. Ensure proper reassembly by marking blower wheel and

motor in relation to blower housing before disassembly.

e. Loosen setscrew(s) that secures wheel to motor shaft,

remove screws that secure motor mount brackets to
housing, and slide motor and motor mount out of
housing.

2. Remove and clean blower wheel as follows:

a. Ensure proper reassembly by marking wheel orientation.

b. Lift wheel from housing. When handling and/or

cleaning blower wheel, be sure not to disturb balance
weights (clips) on blower wheel vanes.

c. Remove caked--on dirt from wheel and housing with a

brush. Remove lint and/or dirt accumulations from

wheel and housing with vacuum cleaner, using soft
brush attachment. Remove grease and oil with mild
solvent.

d. Reassemble wheel into housing.

e. Reassemble motor into housing. Be sure setscrews are

tightened on motor shaft flats and not on round part of
shaft. Reinstall blower into unit. Reinstall capacitor if

required.

f. Connect 5 pin plug and 4 pin plug to indoor blower

motor.

g. Reinstall blower access panel (see Fig. 19).

3. Restore electrical power to unit. Start unit and check for

proper blower rotation and motor speeds during cooling
cycles.

Step 2 — Outdoor Coil, Indoor Coil, and

Condensate Drain Pan

Inspect the condenser coil, evaporator coil, and condensate drain

pan at least once each year.
The coils are easily cleaned when dry; therefore, inspect and clean

the coils either before or after each cooling season. Remove all

obstructions, including weeds and shrubs, that interfere with the
airflow through the condenser coil.
Straighten bent fins with a fin comb. If coated with dirt or lint,
clean the coils with a vacuum cleaner, using the soft brush

attachment. Be careful not to bend the fins. If coated with oil or

grease, clean the coils with a mild detergent--and--water solution.
Rinse coils with clear water, using a garden hose. Be careful not to

splash water on motors, insulation, wiring, or air filter(s). For best
results, spray condenser coil fins from inside to outside the unit. On

units with an outer and inner condenser coil, be sure to clean

between the coils. Be sure to flush all dirt and debris from the unit
base.
Inspect the drain pan and condensate drain line when inspecting
the coils. Clean the drain pan and condensate drain by removing all

foreign matter from the pan. Flush the pan and drain trough with
clear water. Do not splash water on the insulation, motor, wiring, or

air filter(s). If the drain trough is restricted, clear it with a plumbers

snake or similar probe device.

Step 3 — Outdoor Fan

Keep the condenser fan free from all obstructions to ensure

proper cooling operation. Never place articles on top of the
unit. Damage to unit may result.

1. Remove 6 screws holding outdoor grille and motor to top

cover.

2. Turn motor/grille assembly upside down on top cover to

expose fan blade.

3. Inspect the fan blades for cracks or bends.
4. If fan needs to be removed, loosen setscrew and slide fan off

motor shaft.

5. When replacing fan blade, position blade back to same posi-

tion as before.

6. Ensure that setscrew engages the flat area on the motor shaft

when tightening.

7. Replace grille.

50E

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Summary of Contents for COMFORT 50EZ-A30

Page 1: ...or 28 Outdoor Coil Indoor Coil Condensate Drain Pan 29 Outdoor Fan 29 Electrical Controls and Wiring 31 Refrigerant Circuit 31 Indoor Airflow 32 A09034 Fig 1 Unit 50EZ A Metering Devices TXV Piston 32...

Page 2: ...e and into the unit base rails When installing large base units onto the common curb the screws must be installed before allowing the full weight of the unit to rest on the curb A minimum of six screw...

Page 3: ...lifter to the load and adjustment of the lifts to adapt to various sizes or kinds of loads 2 Instruction in any special operation or precaution 3 Condition of the load as it relates to operation of th...

Page 4: ...4 A150587 Fig 2 50EZ A30 36 Unit Dimensions 50EZ A...

Page 5: ...5 A150588 Fig 3 50EZ A42 60 Unit Dimensions 50EZ A...

Page 6: ...B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB010A00 11 279 10 254 14 356 16 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 CPRFCURB011A00 14 356 Large C...

Page 7: ...l supporting unit WARNING Lifting holes are provided in base rails as shown in Fig 2 and 3 1 Leave top shipping skid on the unit for use as a spreader bar to prevent the rigging straps from damaging t...

Page 8: ...Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning systems 5 Secure all ducts to building structure Flash...

Page 9: ...oltage and or phase imbalance 4 Do not damage internal components when drilling through any panel to mount electrical hardware conduit etc CAUTION ELECTRICAL SHOCK HAZARD Failure to follow this warnin...

Page 10: ...do not have a matching receptacle cut the 24V wires from the electric heater plug strip the ends and wire nut together to match the schematic connections If the electric heater 24V wires do not have a...

Page 11: ...e in mm Motor HP 1000 10x10 254x254 1 2 1200 11x10 279x254 3 4 1400 11x10 279x254 3 4 1600 11x10 279x254 1 0 1800 11x10 279x254 1 0 HIGH PRESSURE SWITCH psig Cutout Reset Auto 650 15 420 25 LOSS OF CH...

Page 12: ...12 A11006 Fig 11 Connection Wiring Schematics 208 230 3 60 50EZ A...

Page 13: ...13 A11005 Fig 11 Cont Ladder Wiring Schematics 208 230 3 60 50EZ A...

Page 14: ...14 A10195 Fig 12 Connection Wiring Diagram 460 3 60 50EZ A...

Page 15: ...15 A10195 Fig 12 Cont Ladder Wiring Diagram 460 3 60 50EZ A...

Page 16: ...ontrol in OFF position Observe that blower motor starts when FAN mode is placed in FAN ON position and shuts down when FAN MODE switch is placed in AUTO position 2 Thermostat When the room temperature...

Page 17: ...minimum of 15 minutes before checking or adjusting refrigerant charge IMPORTANT When evaluating the refrigerant charge an indicated adjustment to the specified factory charge must always be very mini...

Page 18: ...f of the desired speed tap wire Refer to Table 3 for color coding for the normal cooling fan speed and place desired speed tap wire on HIGH on the interface board 5 Refer to airflow tables Table 4 to...

Page 19: ...AL2 DCR QCR QC1 C RL 01 G1 G2 Z1 A7 R9 AB A15 C4 C9 C0 QIL Z2 06 04 U1 C3 R4 RL4 JWZ C7 D5 D3 R3 R5 R6 R2 JW5 QCB Y R W2 Y C W3 W3 W2 W2 C JW4 P2 JW3 P4 P1 W2 W3 Y2 Y1 Y DH G C R SSTZ 8 P3 SDL 24VAC...

Page 20: ...1449 1411 1362 1313 1278 1231 1188 High Black CFM 1705 1643 1607 1568 1518 1483 1448 1404 1360 50EZ A48 Low Blue CFM 1402 1351 1311 1263 1224 1172 1136 1080 1041 Med Low Pink CFM 1457 1404 1367 1318...

Page 21: ...274 284 295 302 315 327 331 BHP 0 27 0 29 0 29 0 30 0 32 0 32 0 34 0 35 0 35 50EZ A36 Low Blue CFM 1277 1215 1147 1094 1045 992 932 874 826 757 WATTS 285 289 299 305 314 319 328 335 347 352 BHP 0 31 0...

Page 22: ...1 0 42 0 44 High Black CFM 1775 1736 1696 1660 1622 1588 1557 1516 1472 1426 WATTS 371 386 401 410 424 439 453 468 483 497 BHP 0 40 0 41 0 43 0 44 0 45 0 47 0 49 0 50 0 52 0 53 50EZ A48 Low Blue CFM 1...

Page 23: ...S 569 579 597 607 623 639 648 665 674 663 BHP 0 61 0 62 0 64 0 65 0 67 0 69 0 69 0 71 0 72 0 71 MedHigh Orange CFM 2178 2148 2105 2073 2036 2002 1967 1919 1845 1751 WATTS 674 691 703 717 733 743 758 7...

Page 24: ...FM 12x20x1 12x20x1 305x508x25 305x508x25 2 5 3 0 0 09 0 14 0 16 0 18 0 25 0 28 0 3 1200 1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 5 4 0 0 10 0 11 0 12 0 13 0 14 0 16 0 16 1500 2200 CFM 16x24x1...

Page 25: ...0 00 0 02 0 04 0 06 0 08 0 09 0 11 0 13 0 15 0 17 0 19 Electric Heat Pressure Drop Table IN W C Large Cabinet 42 60 STANDARD CFM SCFM 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2...

Page 26: ...O EQUIPMENT OWNER Consult your local dealer about the availability of a maintenance contract PERSONAL INJURY AND UNIT DAMAGE HAZARD Failure to follow this warning could result in personal injury or de...

Page 27: ...cycles Step 2 Outdoor Coil Indoor Coil and Condensate Drain Pan Inspect the condenser coil evaporator coil and condensate drain pan at least once each year The coils are easily cleaned when dry theref...

Page 28: ...28 B A150586 Fig 16 Cooling Charging Table Subcooling 50EZ A...

Page 29: ...trols and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in operating cycle or if a suspected mal...

Page 30: ...h Step 11 Copeland Scroll Compressor Puron Refrigerant The compressor used in this product is specifically designed to operate with Puron R 410A refrigerant and cannot be interchanged EXPLOSION HAZARD...

Page 31: ...n a dip tube to allow liquid refrigerant to flow from cylinder in upright position For cylinders equipped with a dip tube charge Puron units with cylinder in upright position and a commercial metering...

Page 32: ...ctive run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant system...

Page 33: ...ls S Vacuum pumps will not remove moisture from oil S Do not use liquid line filter driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longe...

Page 34: ...TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB HEA...

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