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48VLU-E, 48VLU-F Ultra Low NOx: Product Data

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Guide Specifications

Packaged Gas Heating/Electric Cooling Units 

Constant Volume Application

HVAC Guide Specifications

Size Range:

2 to 5 Tons, Nominal Cooling

60,000 to 90,000 Btuh,
Nominal Heating Input

General

SYSTEM DESCRIPTION

Outdoor rooftop  mounted,  gas  heating/electric  cooling  unit  utilizing  a

hermetic scroll compressor for cooling duty. Unit shall discharge supply

air vertically or horizontally as shown on contract drawings. Condenser

fan/coil section shall have a draw-thru design with vertical discharge for

minimum sound levels.

QUALITY ASSURANCE

– Unit shall be rated in accordance with AHRI Standards 210/240 and

270-1995.

– Unit shall be designed in accordance with UL Standard 1995 and

ANSI Z 21.47.

– Unit  shall  be  manufactured  in  a  facility  registered  to  ISO  9001

manufacturing quality standard.

– Unit  shall  be  UL  listed and  c-UL  certified  as  a  total  package  for

safety requirements.

– Roof curb shall be designed to conform to NRCA Standards.

– Insulation  and  adhesives  shall  meet  NFPA  90.1  requirements  for

flame spread and smoke generation.

– Cabinet insulation shall meet ASHRAE Standard 62.2.

DELIVERY, STORAGE AND HANDLING

– Unit  shall  be  stored  and  handled  per  manufacturer’s

recommendations.

Products

EQUIPMENT
General

:

Factory-assembled,  single-piece,  heating  and  cooling  unit.  Contained

within  the  enclosure  shall  be  all  factory  wiring,  piping,  controls,

refrigerant charge with R-410A refrigerant, and special features required

prior to field start-up.

Unit Cabinet:

– Unit  cabinet  shall  be  constructed  of  phosphated,  zinc-coated,

pre-painted steel capable of with-standing 500 hours in salt spray.

– Normal service shall be through 3 removable cabinet panels.

– The unit shall be constructed on a rust proof unit base that has an

externally trapped, integrated sloped drain.

– Evaporator fan compartment top surface shall be insulated with a

minimum  1/2-in.  (12.7  mm)  thick,  flexible  fiberglass  insulation,

coated  on  the  air  side  and  retained  by  adhesive  and  mechanical

means.  The  evaporator  wall  sections  will  be  insulated  with  a

minimum semi-rigid foil-faced board capable of being wiped clean.

Aluminum foil-faced fiberglass insulation shall be used in the entire

indoor air cavity section.

– Unit shall have a field-supplied condensate trap.

Fans:

– The evaporator fan shall be a multi-speed, direct-drive, as shown on

equipment drawings.

– Fan  wheel  shall  be  made  from  steel,  be  double-inlet  type  with

forward  curved  blades  with  corrosion  resistant  finish.  Fan  wheel

shall be dynamically balanced.

– Condenser fan shall be direct drive propeller type with aluminum

blades  riveted to corrosion resistant steel spiders, be dynamically

balanced, and discharge air vertically.

Compressor:

– Fully  hermetic  compressors  with  factory-installed  vibration

isolation.

Coils:

Evaporator  and  condenser  coils  shall  have  aluminum  plate  fins

mechanically  bonded  to  seamless  copper  tubes  with  all  joints  brazed.

Tube sheet openings shall be belled to prevent tube wear.

Heating Section:

– Induced-draft  combustion  type  with  energy  saving  direct  spark

ignition system and redundant main gas valve.

– Induced-draft  motors  shall  provide  adequate  airflow  for

combustion.

– The  heat  exchangers  shall  be  constructed  of  aluminized  steel  for

corrosion resistance.

– Pre-mixed burners shall be stainless steel and other alloys.

– All gas piping and electric power shall enter the unit cabinet at a

single location.

Refrigerant Components:

Refrigerant  expansion  device  shall  be  of  the  TXV  (thermostatic

expansion valve) or fixed orifice type.

Filters:

Filter section shall consist of field-installed, throwaway, 1-in. (25 mm)

thick fiberglass filters of commercially available sizes.

Controls and Safeties:

– Unit controls shall be complete with a self-contained low voltage

control circuit.

– Compressors  shall  incorporate  a  solid-state  compressor  protector

that provides reset capability.

Operating Characteristics:

– Unit  shall  be  capable  of  starting  and  running  at  125

_

F  (51

_

C)

ambient outdoor temperature per maximum load criteria of AHRI

Standard 210.

– Compressor  with  standard  controls  shall  be  capable  of  operation

down to 40

_

F (4

_

C) ambient outdoor temperature.

– Units  shall  be  provided  with  fan  time  delay  to  prevent  cold  air

delivery before the heat exchanger warms up.

– Unit shall be provided with 60-second fan time delay (single phase

models) after the thermostat is satisfied.

Electrical Requirements:

All unit power wiring shall enter the unit cabinet at a single location.

Motors:

– Compressor  motors  shall  be  of  the  refrigerant-cooled  type  with

line-break thermal and current overload protection.

– All  fan  motors  shall  have  permanently  lubricated  bearings,  and

inherent, automatic reset, thermal overload protection.

– Condenser fan motor shall be totally enclosed.

– Evaporator Fan Motor to be ECM Motor.

Compressor Protection:

Solid-state  control  shall  protect  compressor  by  preventing  “short

cycling.”

Summary of Contents for Comfort 48VLU-E

Page 1: ...to allow vertical ductwork connections The basepan seals on the bottom openings to ensure a positive seal cin the vertical airflow mode Efficient operation high efficiency design offers SEER Seasonal...

Page 2: ...d horizontal metal duct covers with insulation come with the unit and cover the horizontal duct openings These can be left in place if the units are converted to downflow Integrated Gas Control IGC bo...

Page 3: ...cal Supply 3 208 230 1 60 5 208 230 3 60 Options GP Base unit with tin plated indoor coil hairpins and stainless steel HX TP Base unit with tin plated indoor coil hairpins Single Phase Only Major Seri...

Page 4: ...eflecting the effects of circulating fan heat Ratings are based on Cooling Standard 80 F 26 7 C db 67 F wb 19 4 C indoor entering air temperature and 95 F db 35 C outdoor entering air temperature 2 Be...

Page 5: ...IZER COIL FILTER SIDE VIEW CAULK BOTTOM CORNER OF ECONOMIZER ON EACH SIDE BASE COIL FLANGE ON BASE DETAIL ECONOMIZER FI LTER EV APORATOR COIL TOP FILTER RACK BEND FLANGE AT 90 SCREW TO DIVIDER WITH 1...

Page 6: ...17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 5 6 INDOOR BLOWER Nominal Cooling Airflow Cfm Size in Size mm Motor HP RPM 800 10x10 254x254 1 2 1050 800 10x10 254x254 1 2 1050 1000 10x10 254x254 1 2 1050 100...

Page 7: ...48VLU E 48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 7 Unit Dimensions 24 36 A200161...

Page 8: ...48VLU E 48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 8 Unit Dimensions 42 60 A200157...

Page 9: ...as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct rest on curb 5 Insulated panels 1 in 25 4 mm thick fiberglass 1 lb density Accessor...

Page 10: ...00 Btuh and a SHC of 27 400 Btuh Calculate SHC correction if required using Note 4 under Cooling Capacities tables SELECT HEATING CAPACITY OF UNIT TO PROVIDE DESIGN CONDITION REQUIREMENT In the Heatin...

Page 11: ...70 1 55 27 20 13 77 1 76 24 84 12 86 1 99 22 48 11 95 2 24 19 68 10 89 2 51 17 14 9 92 2 77 800 57 13 8 24 74 24 74 1 57 22 92 22 92 1 77 21 02 21 02 1 99 18 78 18 78 2 19 16 65 16 65 2 42 14 70 14 7...

Page 12: ...23 74 19 09 3 02 71 21 7 33 22 18 60 2 02 31 86 18 10 2 24 30 33 17 53 2 48 28 62 16 90 2 76 26 55 16 13 3 08 1000 57 13 9 28 61 28 61 2 01 27 47 27 47 2 22 26 20 26 20 2 47 24 68 24 68 2 75 22 66 22...

Page 13: ...95 2 46 40 11 20 71 2 72 37 12 19 45 3 00 34 07 18 16 3 32 30 95 16 85 3 69 27 81 15 51 4 11 1150 57 13 8 36 19 36 19 2 46 33 98 33 98 2 71 31 67 31 67 3 00 29 30 29 30 3 32 26 84 26 84 3 70 24 34 24...

Page 14: ...17 2 66 45 92 23 18 3 05 43 20 22 16 3 52 40 37 21 10 4 06 37 44 20 00 4 70 34 27 18 84 5 44 1350 57 13 8 40 50 40 50 2 58 38 39 38 39 2 95 36 24 36 24 3 40 34 01 34 01 3 92 31 54 31 54 4 51 28 67 28...

Page 15: ...79 3 18 53 50 27 36 3 56 49 89 25 89 3 99 46 16 24 36 4 48 42 23 22 80 5 04 37 37 21 00 5 64 1550 57 13 8 47 02 47 02 3 17 44 27 44 27 3 54 41 50 41 50 3 96 38 53 38 53 4 44 34 79 34 79 4 92 30 91 30...

Page 16: ...58 3 78 66 06 32 25 4 31 61 55 30 87 4 93 56 94 29 39 5 64 52 21 27 88 6 45 47 19 26 29 7 37 2000 57 13 8 59 44 59 44 3 78 55 93 55 93 4 31 52 41 52 41 4 92 48 83 48 83 5 62 44 92 44 92 6 44 39 97 39...

Page 17: ...System KW is total of indoor and outdoor unit kilowatts LEGEND BF Bypass Factor edb Entering Dry Bulb Ewb Entering Wet Bulb kW Total Unit Power Input SHC Sensible Heat Capacity 1000 Btuh TC Total Cap...

Page 18: ...m use U S A column 2001 to 3000 ft 611 to 914 m 0 to 2000 0 610 m 45 000 Orifice No Qty 0 125 in Manifold Press in W C 3 2 3 8 60 000 Orifice No Qty 28 1 Manifold Press in W C 3 2 3 8 89 000 Orifice...

Page 19: ...lternate Heating CFM 840 759 677 600 505 411 293 x x x BHP 0 14 0 15 0 16 0 16 0 17 0 17 0 18 x x x Gas Heat Rise F 53 NA NA NA NA NA NA NA NA NA Gas Heat Rise C 30 NA NA NA NA NA NA NA NA NA Medium R...

Page 20: ...6 1151 1115 1075 1039 1001 957 914 870 BHP 0 34 0 34 0 35 0 36 0 37 0 37 0 38 0 39 0 40 0 41 Gas Heat Rise F 37 38 39 40 42 43 45 47 49 52 Gas Heat Rise oC 20 21 22 22 23 24 25 26 27 29 Med High Orang...

Page 21: ...1264 1213 1159 BHP 0 40 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 48090 35 65 19 36 Low Blue CFM 644 552 461 376 301 235 x x x x BHP 0 06 0 07 0 07 0 08 0 08 0 09 x x x x Gas Heat Rise F NA NA NA...

Page 22: ...5 0 66 0 67 0 69 0 70 0 71 0 73 Gas Heat Rise F NA NA NA NA NA NA NA NA NA NA Gas Heat Rise C NA NA NA NA NA NA NA NA NA NA High Black High Static Cooling Only CFM 2271 2241 2206 2171 2134 2080 1973 1...

Page 23: ...1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 5 4 0 0 10 0 11 0 12 0 13 0 14 0 16 0 16 1500 2200 CFM 16x24x1 18x24x1 406x610x25 457x610x25 5 0 0 15 0 17 0 18 0 20 0 21 0 22 0 23 0 23 Filter Pressur...

Page 24: ...tion do not require duct covers Airflow Units are draw thru in the cooling mode and blow thru in the heating mode Maximum cooling airflow To minimize the possibility of condensate blow off from the ev...

Page 25: ...7 79 1 05 5 8 0 70 27 8 40 3606050 208 230 3 60 197 253 10 4 73 1 05 5 8 0 70 19 9 30 4206030 208 230 1 60 197 253 16 7 109 1 07 3 8 0 70 25 8 40 4206050 208 230 3 60 197 253 11 2 88 1 05 3 8 0 70 18...

Page 26: ...48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 26 Connection Wiring Schematic 208 230 1 60...

Page 27: ...E 48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 27 Ladder Wiring Schematic 208 230 1 60 A2...

Page 28: ...48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 28 Connection Wiring Schematic 208 230 3 60...

Page 29: ...E 48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 29 Ladder Wiring Schematic 208 230 3 60 A2...

Page 30: ...satisfied and W is de energized the pre mix burner will stop firing and the indoor evaporator fan motor shuts off after a 90 second time off delay Please note that the IGC has the capability to automa...

Page 31: ...ate trap Fans The evaporator fan shall be a multi speed direct drive as shown on equipment drawings Fan wheel shall be made from steel be double inlet type with forward curved blades with corrosion re...

Page 32: ...on power failure 6 Filter Rack Kit Shall provide filter mounting for downflow applications Offered as a field installed accessory 7 Flat Roof Curb Curbs shall have seal strip and a wood nailer for fla...

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