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48VLU-E, 48VLU-F Ultra Low NOx: Product Data

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Controls

Operating sequence

Heating Sequence of Operation (Ultra Low NOx Single 

and Three Phase Models)

On a call for heating, terminal W of the thermostat is energized, starting

the  induced-draft  motor  for  a  30  second  pre-purge  at  normal  ignition

speed. When the pressure switch senses that the induced-draft motor is

moving  sufficient  combustion  air,  the  burner  sequence  begins.  This

function is controlled by the integrated gas unit controller (IGC).
After 30 sec  of pre  purge  is complete, the  pressure  switch checks  for

sufficient  combustion.  Then,  the  gas  valve  energizes  and  the  system

attempts to ignite with igniter being energized. The igniter energizes for

5 sec and integrated gas controller (IGC) allows system to sense flame

for 2 sec at the end of 5 sec of ignition trial. On first successful ignition,

system  stays  at  the  ignittion  speed  for  10  sec  and  ramps  up  to  an

intermediate speed for approximately 10 sec and gradually ramps up to

the steady state speed. The system uses the same logic for 2nd and 3rd

ignition trials. In case the 4th attempt fails, the system will lock out for 1

hr. After 1 hr. lock out period, the system starts with normal operating

sequence.  Once  flame  is  established  and  proven  successfully,  indoor

(evaporator)  fan  motor  is  energized  after  30  seconds.  When  the

thermostat is  satisfied and W  is de-energized,  the  pre-mix  burner will

stop  firing  and  the  indoor  (evaporator)  fan motor  shuts  off  after  a  90

second  time-off  delay.  Please  note  that  the  IGC  has  the  capability  to

automatically  decrease  the  indoor  (evaporator)  fan  motor  "ON"  delay

and increase the indoor (evaporator) fan motor "OFF" delay in the event

of high duct static and/or partially-clogged filter.

Cooling Sequence of Operation

With the room thermostat SYSTEM switch in the COOL position and

the  FAN  switch  in  the  AUTO    position,  the  cooling  sequence  of

operation is as follows:

1. When the room temperature rises to a point that is slightly above

the  cooling  control  setting  of  the  thermostat,  the  thermostat

completes the circuit between thermostat terminal R to terminals Y

and G. 

2. The normally open contacts of energized contactor (C) close and

complete  the  circuit  through  compressor  motor  (COMP)  to

condenser (outdoor) fan motor (OFM). Both motors start instantly.

3. The set of normally open contacts on the interface fan board (IFB)

are closed which energizes a circuit to the indoor fan motor (IFM).

NOTE: 

Once the compressor has started and then stopped, it should not

be started again until 5 minutes have elapsed. The cooling cycle remains

on until the room temperature drops to a point that is slightly below the

cooling  control  setting  of  the  room  thermostat.  At  this  point,  the

thermostat breaks the circuit between thermostat terminal R to terminals

Y and G. These open circuits deenergize contactor coil C. The condenser

and  compressor  motors  stop. After  a  60-sec.  delay,  the  blower  motor

stops. The unit  is  in a standby condition, waiting for the next call for

cooling from the room thermostat.

Summary of Contents for Comfort 48VLU-E

Page 1: ...to allow vertical ductwork connections The basepan seals on the bottom openings to ensure a positive seal cin the vertical airflow mode Efficient operation high efficiency design offers SEER Seasonal...

Page 2: ...d horizontal metal duct covers with insulation come with the unit and cover the horizontal duct openings These can be left in place if the units are converted to downflow Integrated Gas Control IGC bo...

Page 3: ...cal Supply 3 208 230 1 60 5 208 230 3 60 Options GP Base unit with tin plated indoor coil hairpins and stainless steel HX TP Base unit with tin plated indoor coil hairpins Single Phase Only Major Seri...

Page 4: ...eflecting the effects of circulating fan heat Ratings are based on Cooling Standard 80 F 26 7 C db 67 F wb 19 4 C indoor entering air temperature and 95 F db 35 C outdoor entering air temperature 2 Be...

Page 5: ...IZER COIL FILTER SIDE VIEW CAULK BOTTOM CORNER OF ECONOMIZER ON EACH SIDE BASE COIL FLANGE ON BASE DETAIL ECONOMIZER FI LTER EV APORATOR COIL TOP FILTER RACK BEND FLANGE AT 90 SCREW TO DIVIDER WITH 1...

Page 6: ...17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 5 6 INDOOR BLOWER Nominal Cooling Airflow Cfm Size in Size mm Motor HP RPM 800 10x10 254x254 1 2 1050 800 10x10 254x254 1 2 1050 1000 10x10 254x254 1 2 1050 100...

Page 7: ...48VLU E 48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 7 Unit Dimensions 24 36 A200161...

Page 8: ...48VLU E 48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 8 Unit Dimensions 42 60 A200157...

Page 9: ...as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct rest on curb 5 Insulated panels 1 in 25 4 mm thick fiberglass 1 lb density Accessor...

Page 10: ...00 Btuh and a SHC of 27 400 Btuh Calculate SHC correction if required using Note 4 under Cooling Capacities tables SELECT HEATING CAPACITY OF UNIT TO PROVIDE DESIGN CONDITION REQUIREMENT In the Heatin...

Page 11: ...70 1 55 27 20 13 77 1 76 24 84 12 86 1 99 22 48 11 95 2 24 19 68 10 89 2 51 17 14 9 92 2 77 800 57 13 8 24 74 24 74 1 57 22 92 22 92 1 77 21 02 21 02 1 99 18 78 18 78 2 19 16 65 16 65 2 42 14 70 14 7...

Page 12: ...23 74 19 09 3 02 71 21 7 33 22 18 60 2 02 31 86 18 10 2 24 30 33 17 53 2 48 28 62 16 90 2 76 26 55 16 13 3 08 1000 57 13 9 28 61 28 61 2 01 27 47 27 47 2 22 26 20 26 20 2 47 24 68 24 68 2 75 22 66 22...

Page 13: ...95 2 46 40 11 20 71 2 72 37 12 19 45 3 00 34 07 18 16 3 32 30 95 16 85 3 69 27 81 15 51 4 11 1150 57 13 8 36 19 36 19 2 46 33 98 33 98 2 71 31 67 31 67 3 00 29 30 29 30 3 32 26 84 26 84 3 70 24 34 24...

Page 14: ...17 2 66 45 92 23 18 3 05 43 20 22 16 3 52 40 37 21 10 4 06 37 44 20 00 4 70 34 27 18 84 5 44 1350 57 13 8 40 50 40 50 2 58 38 39 38 39 2 95 36 24 36 24 3 40 34 01 34 01 3 92 31 54 31 54 4 51 28 67 28...

Page 15: ...79 3 18 53 50 27 36 3 56 49 89 25 89 3 99 46 16 24 36 4 48 42 23 22 80 5 04 37 37 21 00 5 64 1550 57 13 8 47 02 47 02 3 17 44 27 44 27 3 54 41 50 41 50 3 96 38 53 38 53 4 44 34 79 34 79 4 92 30 91 30...

Page 16: ...58 3 78 66 06 32 25 4 31 61 55 30 87 4 93 56 94 29 39 5 64 52 21 27 88 6 45 47 19 26 29 7 37 2000 57 13 8 59 44 59 44 3 78 55 93 55 93 4 31 52 41 52 41 4 92 48 83 48 83 5 62 44 92 44 92 6 44 39 97 39...

Page 17: ...System KW is total of indoor and outdoor unit kilowatts LEGEND BF Bypass Factor edb Entering Dry Bulb Ewb Entering Wet Bulb kW Total Unit Power Input SHC Sensible Heat Capacity 1000 Btuh TC Total Cap...

Page 18: ...m use U S A column 2001 to 3000 ft 611 to 914 m 0 to 2000 0 610 m 45 000 Orifice No Qty 0 125 in Manifold Press in W C 3 2 3 8 60 000 Orifice No Qty 28 1 Manifold Press in W C 3 2 3 8 89 000 Orifice...

Page 19: ...lternate Heating CFM 840 759 677 600 505 411 293 x x x BHP 0 14 0 15 0 16 0 16 0 17 0 17 0 18 x x x Gas Heat Rise F 53 NA NA NA NA NA NA NA NA NA Gas Heat Rise C 30 NA NA NA NA NA NA NA NA NA Medium R...

Page 20: ...6 1151 1115 1075 1039 1001 957 914 870 BHP 0 34 0 34 0 35 0 36 0 37 0 37 0 38 0 39 0 40 0 41 Gas Heat Rise F 37 38 39 40 42 43 45 47 49 52 Gas Heat Rise oC 20 21 22 22 23 24 25 26 27 29 Med High Orang...

Page 21: ...1264 1213 1159 BHP 0 40 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 48090 35 65 19 36 Low Blue CFM 644 552 461 376 301 235 x x x x BHP 0 06 0 07 0 07 0 08 0 08 0 09 x x x x Gas Heat Rise F NA NA NA...

Page 22: ...5 0 66 0 67 0 69 0 70 0 71 0 73 Gas Heat Rise F NA NA NA NA NA NA NA NA NA NA Gas Heat Rise C NA NA NA NA NA NA NA NA NA NA High Black High Static Cooling Only CFM 2271 2241 2206 2171 2134 2080 1973 1...

Page 23: ...1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 5 4 0 0 10 0 11 0 12 0 13 0 14 0 16 0 16 1500 2200 CFM 16x24x1 18x24x1 406x610x25 457x610x25 5 0 0 15 0 17 0 18 0 20 0 21 0 22 0 23 0 23 Filter Pressur...

Page 24: ...tion do not require duct covers Airflow Units are draw thru in the cooling mode and blow thru in the heating mode Maximum cooling airflow To minimize the possibility of condensate blow off from the ev...

Page 25: ...7 79 1 05 5 8 0 70 27 8 40 3606050 208 230 3 60 197 253 10 4 73 1 05 5 8 0 70 19 9 30 4206030 208 230 1 60 197 253 16 7 109 1 07 3 8 0 70 25 8 40 4206050 208 230 3 60 197 253 11 2 88 1 05 3 8 0 70 18...

Page 26: ...48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 26 Connection Wiring Schematic 208 230 1 60...

Page 27: ...E 48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 27 Ladder Wiring Schematic 208 230 1 60 A2...

Page 28: ...48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 28 Connection Wiring Schematic 208 230 3 60...

Page 29: ...E 48VLU F Ultra Low NOx Product Data Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 29 Ladder Wiring Schematic 208 230 3 60 A2...

Page 30: ...satisfied and W is de energized the pre mix burner will stop firing and the indoor evaporator fan motor shuts off after a 90 second time off delay Please note that the IGC has the capability to automa...

Page 31: ...ate trap Fans The evaporator fan shall be a multi speed direct drive as shown on equipment drawings Fan wheel shall be made from steel be double inlet type with forward curved blades with corrosion re...

Page 32: ...on power failure 6 Filter Rack Kit Shall provide filter mounting for downflow applications Offered as a field installed accessory 7 Flat Roof Curb Curbs shall have seal strip and a wood nailer for fla...

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