Carrier ASPAX1CCA015 Installation And Owner'S Manual Download

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Installation and

Owner’s Manual

Air-cooled Automatic

Standby Generators

Model: ASPAX1CCA015

(13 kW NG, 15 kW LP)

DANGER

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

Not intended for use as Primary Power in place of utility

or in life-support applications.



GENERAC

POWER SYSTEMS, INC.

*This manual should remain with the unit.*

LISTED

Summary of Contents for ASPAX1CCA015

Page 1: ...tors Model ASPAX1CCA015 13 kW NG 15 kW LP DANGER DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY Not intended for use as Primary Power in place of utility or in life support applications GENERAC POWER...

Page 2: ...and CAUTION blocks The type of information each indicates follows This symbol points out important safety infor mation that if not followed could endanger personal safety and or property of others Th...

Page 3: ...13 3 2 1 Auto Position 13 3 2 2 Off Position 13 3 2 3 Manual Position 13 3 3 Automatic Transfer Operation 13 3 3 1 12 VDC Accessory Outlet 13 3 3 2 120 VAC GFCI Outlet 14 3 4 Sequence of Automatic Ope...

Page 4: ...ing etc away from drive belts fans and other moving or hot parts Never remove any drive belt or fan guard while the unit is operating Adequate unobstructed flow of cooling and venti lating air is crit...

Page 5: ...es standards laws and regula tions Keep a fire extinguisher near the generator at all times Extinguishers rated ABC by the National Fire Protection Association are appropriate for use on the standby e...

Page 6: ...the lifting holes which are located near the unit s base see Figure 1 1 The unit may also be lifted by using a hook and hoist method provided a spreader bar is used to ensure the lifting lines clear...

Page 7: ...tion 15 kW Generator 1 5 THE GENERATOR Exhaust Enclosure Oil Filter Battery Compartment Fuel Inlet GFCI Outlet Control Panel Data Decal Oil Dipstick Fuel Regulator Composite Base Lifting Holes Figure...

Page 8: ...DATIONS With LP gas use only the vapor withdrawal sys tem This type of system uses the vapors formed above the liquid fuel in the storage tank The engine has been fitted with a fuel carburetion system...

Page 9: ...e screwdriver 13 To adjust the system to run on LP fuel turn BOTH adjuster screws 1 2 TURN CLOCKWISE The system should now be set for maximum power and best performance DO NOT UNDER ANY CIRCUMSTANCES...

Page 10: ...p extend the life of the battery by maintain ing the battery when the unit is not running The trickle charge feature cannot be used to recharge a discharged battery 1 12 THE BATTERY Servicing of the b...

Page 11: ...hutoff valves in the fuel supply lines must be open Never operate the engine with the oil level below the Add mark on the dipstick Doing this could damage the engine 2 2 CHECK TRANSFER SWITCH OPERATIO...

Page 12: ...ANUAL The engine should crank and start immediately 6 Let the engine stabilize and warm up for a few minutes 7 Set the generator s main circuit breaker to its ON or closed position Loads are now power...

Page 13: ...a guide 4 When full load has been achieved Connect a fre quency meter to the output lugs of the generator s main line circuit breaker 5 The fuel regulator is fitted with two adjustment screws While wa...

Page 14: ...2 volts NOTE Remove the access panel on top of the control panel to adjust the voltage regulator Figure 2 5 Voltage Adjustment Potentiometer NOTE The voltage regulator is housed above the generator s...

Page 15: ...g Such automatic starting normally occurs when utility power source voltage drops below a pre set level or during the normal exercise cycle To prevent possible injury that might be caused by such sudd...

Page 16: ...d the engine will crank and start B Engine Warm up Time Delay This mechanism lets the engine warm up for about 10 seconds before the load is transferred to a standby source C Standby Voltage Sensor Th...

Page 17: ...riod the unit runs for approx imately 12 minutes and then shuts down Transfer of loads to the generator output does not occur during the exercise cycle A switch on the control panel see Figure 3 1 per...

Page 18: ...only an iden tical 7 5 amp replacement To remove fuse push the fuse holder cap down and rotate counterclockwise Figure 4 1 Generator Control Panel 12 VDC ACCESSORY OUTLET 7 5A MAX EXERCISE 15A SYSTEM...

Page 19: ...e Engine Oil Recommendations See the Specifications Section for oil capacities 5 Start the engine and check for leaks 4 5 CHANGING THE ENGINE AIR CLEANER 4 5 1 15 KW GENERATORS See Figure 4 4 for the...

Page 20: ...d seek medical attention and Spilled electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of 1 pound 500 grams bicarbonate of soda to 1 gallon 4 lite...

Page 21: ...fore tightening or it will not be possible to get them in place Make sure the valve cover gasket is in place Re attach the spark plug wire to the spark plug Repeat the process for the other cylinder 4...

Page 22: ...g s 9 Remove the battery and store it in a cool dry room on a wooden board Never store the battery on any concrete or earthen floor 10 Clean and wipe the entire generator 4 12 2 RETURN TO SERVICE To r...

Page 23: ...ded FUEL Fuel lines and connections X M LUBRICATION Oil level X M Oil X AFTER BREAK IN AND Y Oil filter X AFTER BREAK IN AND Y COOLING Enclosure louvers X X W BATTERY Remove corrosion X X M ensure dry...

Page 24: ...r and runs rough plugged or damaged 2 Defective spark plug s 2 Clean re gap or replace plug s 3 Fuel regulator not set 3 Set fuel regulator 4 Fuel pressure incorrect 4 Confirm fuel pressure is at 0 4...

Page 25: ...3 4 NPT FUEL INLET GAS PRESSURE OF 11 14 WATER COLUMN REQUIRED ALL DIMENSIONS IN MILLIMETERS INCHES 76 2mm 3 00 PEA GRAVEL MINUMUM 914mm 36 0 MINIMUM OPEN AREA ALL AROUND UNIT 716 28 604 23 5 1193 47...

Page 26: ...TURE SWITCH IC INLINE CONNECTOR SC STARTER CONTACTOR SP1 SP2 SPARK PLUGS FS FUEL SOLENOID F2 FUSE 7 5 AMP F1 FUSE 15 AMP SM STARTER MOTOR D DIODE 14 SCR 2 Remote Not Auto 1 20 Vac Sense Transformer PR...

Page 27: ...351 N1 N2 194 0 66A 55 77 44 11 55 0 C2 3 1 2 CONTROL PANEL BOX N1 N2 225B 13 66 TX 224 225 224A 225A 11 11 6 4 7 A 9 B BCR 1 3 0 66 77 224A 225A 4 0 CB2 162 2 66 11 6 4 2 22 5 6 9 8 10 2 22 6 11 0 4...

Page 28: ...D DIODE F1 FUSE 15 AMP 162 22 VOLTAGE REGULATOR ELECTRONIC 6 4 0 11 STATOR C2 8 2 C2 7 C2 11 C2 10 CB2 4 0 22 6 BA FIELD 0 13 11 0 77 C2 1 3 1 2 C1 3 4 14 16 17 12 14 C2 3 PRINTED CIRCUIT 0 C1 6 C2 9...

Page 29: ...25A 224A 224 TX 17 N1 N2 11 22 C2 5 N2 N1 C2 6 11 194 23 N1 N2 CUSTOMER SUPPLIED BATTERY 12V BLACK RED SC 240V 120V 120V CUSTOMER CONNECTIONS COIL 12Vdc UTILITY INPUT 240VAC RELAY TRANSFER 12VDC ACCES...

Page 30: ...46 8 80 4 72 87 5 86 76 48 39 92 18 94 91 63 21 15 51 71 42 69 10 52 49 35 51 49 11 31 9 50 99 98 72 46 41 57 27 91 1 56 5 44 60 40 19 12 71 6 97 22 65 68 63 16 69 14 54 47 55 75 49 30 17 3 93 25 29...

Page 31: ...1 WASHER LOCK M6 1 4 46 0F0710 18 RIVET POP 0 125 X 0 337 ITEM PART NO QTY DESCRIPTION 47 047411 6 SCREW HHC M6 1 0 X 16 G8 8 047411 4 SCREW HHC M6 1 0 X 16 G8 8 7KW 48 043116 5 SCREW HHC M6 1 0 X 12...

Page 32: ...Section 8 Exploded Views and Parts Lists 15 kW Generator Control Panel Drawing No 0E9162 J 30...

Page 33: ...27 074908 4 SCREW TAPTITE M5 0 8 x 10 BP 28 049226 6 WASHER LOCK M5 ITEM PART NO QTY DESCRIPTION 29 082025 6 NUT HEX LOCK M5 0 8 NYLON INSERT 30 0C3910 1 TRANSFORMER 31 022507 2 SCREW HHC 1 4 20 x 1 2...

Page 34: ...26 27 3 31 24 140 32 3 35 55 33 36 20 57 19 58 59 61 60 64 62 63 65 1 2 6 3 32 33 34 35 36 40 72 27 28 29 16A 16B 17 18 4 5 6 8 11 12 13 2 5 19 20 39 40 47 64 93 140 16B 56 54 23 25 30 16A 34 34 21 15...

Page 35: ...VERNOR ARM 35 0C2988 1 THRUST WASHER GOVERNOR 36 0C2992 1 BUSHING GOVERNOR LOWER ITEM PART NO QTY DESCRIPTION 37 0C3971C 1 ASSEMBLY DIPSTICK WITH HANDLE 38 0C5305 1 TUBE DIPSTICK 39 0C3027 1 O RING OI...

Page 36: ...2 99 92 97 98 101 113 112 105 107 108 104 103 106 111 109 143 125 123 145 96 95 143 130 114 75 78 77 76 99 100 118 98 97 121 124 124 119 122 125 137 120 127 126 115 116 131 136 138 132 142 129 134 139...

Page 37: ...R 25mm I D 108 0C3034 1 NUT HEX M24 109 0C8549A 1 SNORKEL AIR INTAKE ITEM PART NO QTY DESCRIPTION 110 0F1169A 1 HOUSING BLOWER NG COOLER 111 0D1131 1 GUARD FAN 112 045756 25 SCREW TAPTITE M6 1X10 YELL...

Page 38: ...38 17 32 31 28 31 20 19 10 17 15 32 16 22 39 4 9 8 6 37 14 3 2 40 1 32 24 25 10 30 19 26 28 27 28 32 31 41 10 18 36 28 35 41 29 42 36 36 35 Section 8 Exploded Views and Parts Lists 15 kW Generator 15...

Page 39: ...0C2417A 1 EARTH STRAP 3 8X 3 8 20 082121C 1 CLIP J VYNL COAT 0 625 ID 21 066386 1 ASSEMBLY BRUSH HOLDER 22 029451 2 6 FT TAPE ELEC UL FOAM 1 8 X 1 2 23 049451 1 WASHER FLAT 406ID X 1 62OD 24 022237 5...

Page 40: ...21 24 19 23 22 22 15 26 14 13 16 29 18 28 12 10 11 27 31 4 5 3 2 10 17 1 26 15 14 16 13 37 19 9 30 21 25 20 24 29 18 23 11 12 28 8 Section 8 Exploded Views and Parts Lists 15 kW Generator Gas Regulato...

Page 41: ...0 5 x 5 19 0C6069 2 GASKET DIAPHRAGM 20 0C5762 2 COVER TWIN REGULATOR 21 045764 16 SCREW TAPTITE M4X8 BP 22 0C6731 2 RIVET POP 118 X 125 23 0C6067 2 SUPPORT DIAPHRAGM 24 0C4706 2 DIAPHRAGM TWIN REGULA...

Page 42: ...ur engine or a part component thereof has failed due to abuse neglect improper maintenance or unap proved modifications or the use of counterfeit and or grey market parts not made supplied or approved...

Page 43: ...repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 4 Repair or...

Page 44: ...to accident misuse abuse negligence or improper installation As with all mechanical devices the Carrier engines need periodic part s service and replacement to perform well Failures caused by any exte...

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