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GB - 12

30RHV

Check the refrigerant charge

• This check becomes necessary after any refrigerant leak or after

the refrigeration circuit has been switched off to replace a
component.

• The best method to correctly charge refrigerant is to completely

empty the refrigerant circuit using refrigerant recovery
equipment.
Then charge the exact quantity of refrigerant according to the
data shown on the unit nameplate. This can be done with
charging equipment of the “Dial-a-charge” type.

• To empty the refrigerant circuit, the refrigerant recovery

equipment has to be connected to the high pressure side and
low pressure side service ports simultaneously (1/2” UNF,
20 threads/inch).

• R-410A refrigerant cylinders contain a dip tube which allows

liquid refrigerant to flow from the cylinder in an upright
position.
Charge R-410A units with cylinder in upright position and a
commercial-type metering device in the manifold hose in
order to vaporize the liquid refrigerant before it enters the
unit. Charge refrigerant into the suction line.

• The above method must be used for heat pump systems

operating in heating, as operating difficulty in the winter season
(iced outdoor coil) impedes stable operating conditions.
Hence the refrigerant charge must be checked.
In cooling only systems, or heat pumps operating in the cooling
mode, the refrigerant charge check can be carried out using the
superheating method; this is only possible, if the ambient
temperature is above 15

°

C.

Unit maintenance

1. Compressor winding protection
Automatic reset.
This is activated when the temperature of the winding or the the
compressor power input exceed the set limits.

2. Freeze-up protection
This protection device is controlled by the Pro-Dialog Junior
control using the water heat exchanger leaving temperature.
This safety device interrupts unit operation and shows an alarm
code on the display.

3. Cooling control setpoint
This parameter is regulated by the control and factory set to an
entering water temperature of 12

°

C.

The second set point default value is 14

°

C and it can be selected

via the Service Interface.

4. Heating control setpoint
This parameter is regulated by the  control and factory set to an
entering water temperature of 43,9

°

C.

5. High pressure switch HIP
Installed on the supply piping, set to 42 bar, with manual
electric reset.

The following maintenance operations must be carried out by
qualified personnel.

Cleaning the coil
When necessary, proceed as follows for more careful cleaning of
the coil:

Switch the mains supply OFF.

Remove unit top cover by losening holding screws and lifting
the cover.

Carefully clean the coil with a vacuum cleaner.
Also clean the inside of the fan compartment with a vacuum
cleaner. Replace the unit cover and tighten the screws.

After long shutdown periods and at commissioning:

Energize the system by putting the main switch to ON without
starting the unit.
(The control must be in the OFF position for at least 12 hours
before the initial start up).
Do not disconnect the main switch during the unit operating
season.

Control and safety devices

6. Low suction temperature protection
Automatic/manual reset (after 6 automatic cycles) based on the
pressure transducer signal installed on the compressor suction
lines.

7. High pressure protection
Automatic/manual reset (after 6 automatic cycles) based on the
pressure transducer signal installed on the compressor discharge
lines.

8. Water flow switch FS
Installed on the water outlet to the heat-exchanger, does not
permit compressor and pump operation if there is no water
flow.

9. Defrost cycle
This operates only if ice is present on the heat exchanger during
heat pump operation.
This function can be operated by the control.

10. Solid state head pressure controller
Changes the fan speed according to the condensing temperature.
Is controlled by the Pro-Dialog Junior control and permits unit
operation up to the specified temperature limits, optimising the
condensing temperature.

Summary of Contents for AQUASNAP JUNIOR 30RHV

Page 1: ...AQUASNAP JUNIOR 30RHV INSTALLATION MANUAL L L O Y D S R E G I S TER QUALIT Y A S S U R A N C E IS O 900 1...

Page 2: ...e with R 410A R 410A refrigerant cylinders are pink in colour R 410A refrigerant cylinders have a dip tube which allows liquid to flow out of the cylinder in upright position The R 410A units must be...

Page 3: ...E D B C F A E E D B C F A G H G H Mod 30RHV 006 008 Mod 30RHV011 Mod 30RHV 006 008 011 A mm 800 800 800 B mm 803 803 1264 C mm 300 300 300 D mm 508 508 508 E mm 146 146 146 F mm 330 330 330 G mm 97 9...

Page 4: ...rotection Compressor Capacitor F V 40 450 50 450 60 450 Fan motor 230 1 50 Current input A 0 82 1 1 1 64 1 64 Capacitor F V 4 450 3 450 4 450 4 450 Compressor crankcase heater 230 1 50 W 25 25 25 25 C...

Page 5: ...ble V Refer to the following example for the buffes tank open closed Refrigerant circuit high pressure switch kPa 4206 2996 Freeze up protection C 2 7 Compressor first start delay sec 60 Compressor st...

Page 6: ...and explain all chiller functions to the owner Leave this manual with the owner for consultation during future periodic maintenance The chiller and its components must be periodically inspected to ch...

Page 7: ...ruction of the unit air outlet and intake or any obstacle that is too close see minimum clearances required Installation on grassy ground or soft surfaces in these cases a solid foundation must be inc...

Page 8: ...ust be located at the highest point of the circuit Pressure drop Pressure drop kPa Water flow rate l h Pressure drop kPa Water flow rate l h Pressure drop kPa Water flow rate l h Legend DP KPa 12 C DP...

Page 9: ...iary circuit supply is directly taken from one phase and neutral and it is proteced by fuse F If the electrical supply cables L1 R L2 S L3 T are connected in an incorrect sequence the power supply is...

Page 10: ...pply N Neutral power supply S1 ON OFF switch S2 HEAT COOL switch NOTE The contact rating must be greater than 20 mA 24 V ac G L N 0 24 5 6 1 2 3 4 S1 S2 Unit electrical panel Terminal blocks Electroni...

Page 11: ...HEAT COOL switch NOTE The contact rating must be greater than 20 mA 24 V ac G L1 L2 L3 N 0 24 5 6 1 2 3 4 S1 S2 Unit electrical panel Terminal blocks Electronic board connectors Power supply 400V 3ph...

Page 12: ...r outlet 11 Reversing valve Refrigerant R 410A Gas Liquid Gas Liquid The unit includes a brazed plate water refrigerant heat exchanger The heat exchanger operates as an evaporator in the summer cycle...

Page 13: ...control setpoint This parameter is regulated by the control and factory set to an entering water temperature of 12 C The second set point default value is 14 C and it can be selected via the Service...

Page 14: ...ducer wire interrupted or transducer fault 13 Low refrigerant pressure Unit stopped Automatic Lack of refrigerant in the circuit blocked in the circuit Manual refrigerant filter or low pressure transd...

Page 15: ...stopped check cause and repair Wrong electrical connections on defrost circuit check electrical connections and repair Discharge pressure too high Coil dirty or obstructed clean or remove obstructions...

Page 16: ...H28 1005 Via R Sanzio 9 20058 Villasanta MI Italy Tel 039 3636 1 The manufacturer reserves the right to change any product specifications without notice October 2005 Supersedes January 2005 Printed in...

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