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GB - 14

30RA/30RH Puron

Check the refrigerant charge

• This check becomes necessary after any refrigerant leak or

after the refrigeration circuit has been switched off to replace a
component.

• The best method to correctly charge refrigerant is to completely

empty the refrigerant circuit using refrigerant recovery
equipment.
Then charge the exact quantity of refrigerant according to the
data shown on the unit nameplate. This can be done with
charging equipment of the “Dial-a-charge” type.

• To empty the refrigerant circuit, the refrigerant recovery

equipment has to be connected to the high pressure side and
low pressure side service ports simultaneously (1/2” UNF,
20 threads/inch).

• R-410A refrigerant cylinders contain a dip tube which allows

liquid refrigerant to flow from the cylinder in an upright position.
Charge R-410A units with cylinder in upright position and a
commercial-type metering device in the manifold hose in
order to vaporize the liquid refrigerant before it enters the
unit. Charge refrigerant into the suction line.

• The above method must be used for heat pump systems

operating in heating, as operating difficulty in the winter season
(iced outdoor coil) impedes stable operating conditions.
Hence the refrigerant charge must be checked.
In cooling only systems, or heat pumps operating in the cooling
mode, the refrigerant charge check can be carried out using the
superheating method; this is only possible, if the ambient
temperature is above 15

°

C.

Unit maintenance

1. Compressor winding protection
Automatic reset.
This is activated when the temperature of the winding or the the
compressor power input exceed the set limits.

2. Freeze-up protection
This protection device is controlled by the Pro-Dialog Junior
control using the water heat exchanger leaving temperature.
This safety device interrupts unit operation and shows an alarm
code on the display.

3. Cooling control setpoint
This parameter is regulated by the control and factory set to an
entering water temperature of 12

°

C.

The second set point default value is 14

°

C and it can be selected

via the Service Interface.

4. Heating control setpoint
This parameter is regulated by the  control and factory set to an
entering water temperature of 40

°

C.

5. High pressure switch HIP
Installed on the supply piping, set to 42 bar, with manual
electric reset.

The following maintenance operations must be carried out by
qualified personnel.

Cleaning the coil
When necessary, proceed as follows for more careful cleaning of
the coil:

Switch the mains supply OFF.

Remove unit top cover by losening holding screws and lifting
the cover.

Carefully clean the coil with a vacuum cleaner.
Also clean the inside of the fan compartment with a vacuum
cleaner.
Replace the unit cover and tighten the screws.

After long shutdown periods and at commissioning:

Energize the system by putting the main switch to ON without
starting the unit.
(The control must be in the OFF position for at least 12 hours
before the initial start up).
Do not disconnect the main switch during the unit operating
season.

Control and safety devices

6. Low suction temperature protection
Automatic/manual reset (after 6 automatic cycles) based on the
pressure transducer signal installed on the compressor suction
lines.

7. High pressure protection
Automatic/manual reset (after 6 automatic cycles) based on the
pressure transducer signal installed on the compressor discharge
lines.

8. Water flow switch FS
Installed on the water outlet to the heat-exchanger, does not
permit compressor and pump operation if there is no water
flow.

9. Defrost cycle
This operates only if ice is present on the heat exchanger during
heat pump operation.
This function can be operated by the control.

10. Solid state head pressure controller
Changes the fan speed according to the condensing temperature.
Is controlled by the Pro-Dialog Junior control and permits unit
operation up to the specified temperature limits, optimising the
condensing temperature.

Summary of Contents for AQUASNAP JUNIOR 30RA

Page 1: ...AQUASNAP JUNIOR 30RA 30RH INSTALLATION MANUAL L L O Y D S R E G I S TER QUALIT Y A S S U R A N C E IS O 900 1...

Page 2: ...refrigerant cylinders have a dip tube which allows liquid to flow out of the cylinder in upright position The R 410A units must be charged with refrigerant in a liquid state Use a commercial type met...

Page 3: ...1200 Heat exchanger WELDED PLATES Water content l 0 66 0 85 0 94 1 22 1 50 0 66 0 85 0 94 1 22 1 50 Expansion tank capacity l 1 1 2 2 2 1 2 3 3 3 Nitrogen charge pressure kPa 350 350 350 350 350 350 3...

Page 4: ...60 450 Water circulating pump 230 1 50 Current input A 0 3 0 3 0 3 0 5 0 9 0 9 0 97 0 3 0 5 0 5 0 5 0 9 0 9 0 97 Capacitor F V 3 400 3 400 3 400 4 400 7 400 7 400 7 400 3 400 4 400 4 400 4 400 7 400 7...

Page 5: ...about 1 3 mWG This precaution prevents cavitation noise and damage to the bearings due to low water flow and insufficient bearing lubrication Table V Water flow System water content Diameter outside i...

Page 6: ...ain all chiller functions to the owner Leave this manual with the owner for consultation during future periodic maintenance The chiller and its components must be periodically inspected to check for l...

Page 7: ...obstruction of the unit air outlet and intake or any obstacle that is too close see minimum clearances required Installation on grassy ground or soft surfaces in these cases a solid foundation must b...

Page 8: ...1 2 F Gas Difference in height between water chiller and highest system point Water connections Water circuit recommended wiring 1 Brazed plate heat exchanger 2 Closed expansion tank 3 Circulating pu...

Page 9: ...tput is activated in 30RA units by selecting heating mode in 30RH units by selecting heating mode with the unit in fault condition or with the unit operating at very low outdoor temperature see Servic...

Page 10: ...ted in the wiring diagram WARNING The supply line of three phase units must be three phase plus neutral Omission of the neutral N line could damage the single phase supplies The wiring diagram for the...

Page 11: ...ASNAP JUNIOR remote control Main switch Time delay fuse or circuit breaker see table III Electrical data A B Unit electrical panel Terminal blocks Electronic board connectors Power supply 230 V 1ph 50...

Page 12: ...OOL switch S3 Dual SET POINT switch standard economy NOTE The contact rating must be greater than 20 mA 24 V ac Unit without accessory AQUASNAP JUNIOR remote control Unit electrical panel Terminal blo...

Page 13: ...delay fuse or circuit breaker see table III Electrical data Water refrigerant heat exchanger Evaporator Condenser Water inlet Chilled water outlet Water inlet Hot water outlet Gas Refrigerant The unit...

Page 14: ...sure switch 3 Low pressure transducer 4 Pressure service port 5 Accurater expansion device 6 Crankcase heater 7 Suction accumulator 8 Water inlet 9 Chilled water outlet 10 Hot water outlet 11 Reversin...

Page 15: ...ooling control setpoint This parameter is regulated by the control and factory set to an entering water temperature of 12 C The second set point default value is 14 C and it can be selected via the Se...

Page 16: ...utomatic Sensor out of range probe wire interruption or sensor fault 5 Air temperature probe fault Unit stopped Automatic Sensor out of range probe wire interruption or sensor fault 6 High pressure tr...

Page 17: ...essure too high Coil dirty or obstructed clean or remove obstructions Water flow rate is insufficient or the pump is faulty during heating replace Refrigerant charge too high drain some refrigerant se...

Page 18: ...L010126H39 0404 Via R Sanzio 9 20058 Villasanta MI Italy Tel 039 3636 1 The manufacturer reserves the right to change any product specifications without notice April 2004 Printed in Italy...

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