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GB - 11

61 AF

E N G L I S H

Electrical connections and refrigerant charge

Electronic control

Operation and control of all units is carried out via the electronic control.

The instructions supplied with the control include comprehensive 

descriptions.

After use, check the user interface is properly inserted into its housing 

and the cover is closed by means of the screw supplied. This way, the 

electronic control and the unit are protected against any impacts and 

atmospheric agents.

PRO- electronic control

PRO- is an advanced numeric control system that combines 

complex intelligence with great operating simplicity.

PRO- constantly monitors all machine parameters and safety 

devices, and precisely manages the operation of compressor and fans 

for optimum energy efficiency.

It also controls the operation of the water pump.

A powerful control system

The PID control algorithm with permanent compensation for the 

difference between entering and leaving water temperature and 

anticipation of load variations regulates compressor operation for 

intelligent leaving water temperature control.

To optimise power absorption, the PRO- automatically re-

calibrates the set point of the entering water temperature based on 

the outside air temperature to one of the two pre-set values (occupied 

building and of an unoccupied building for example).

PRO- control is auto-adaptive for full compressor protection. 

The system permanently optimises compressor run times according to 

the application characteristics (water loop inertia), preventing excessive 

cycling. In most comfort air conditioning applications this feature makes 

a buffer tank unnecessary.

Clear and easy-to-use control system

The operator interface is clear and user-friendly: two LEDs and digital 

displays allow the immediate control of the device operating data.

The menus offer direct access to all machine controls, including a history 

of possible faults, for rapid and complete chiller fault diagnosis.

Extended communications capabilities

PRO-allows remote control and monitoring of the unit 

through a wired connection: 7-8 x 0.5 mm² multiple cables. The cable 

should be screened of the FROH2R or BELTEN 9842 type.

The screening should be grounded only on the electric unit panel 

board. Functions available are start/stop, power demand limit or dual 

set-point and customer safety lock.

The system permits remote signalling of any general anomaly for each 

refrigerant circuit.

Three independent time schedules permit definition of: chiller start/

stop, operation at the second set-point (e.g. unoccupied mode), and 

operation at low fan speed (e.g. during the night).

This option also permits cascade operation of two units and remote 

control via communication bus (RS 485 serial port).

Unit start-up is done by the electronic control described above, and 

must always be carried out under the supervision of a qualified air 

conditioning engineer.

This appliance is not intended for use by persons (including children) 

with reduced physical, sensory or mental capabilities, or lack of 

experience and knowledge, unless they have been given supervision or 

instruction concerning use of the appliance by a person responsible for 

their safety.

Children should be supervised to ensure that they do not play with the 

appliance.

Necessary checks/precautions before start-up

-  Ensure that all electrical connections are properly tightened.

-  Ensure that the unit is level and well-supported.

-  Check that the hydraulic circuit has sufficient water flow and that the 

pipe connections correspond to the installation diagram.

-  Ensure that there are no water losses. Check the correct operation of 

the valves installed.

-  All panels should be fitted and firmly secured with the corresponding 

screws.

-  Make sure that there is sufficient space for servicing and maintenance 

purposes.

-  Ensure that there are no refrigerant leaks.

-  Confirm that the electrical power source agrees with the unit 

nameplate rating, wiring diagram and other documentation for the 

unit.

-  Ensure that the power supply corresponds to the applicable 

standards.

-  Make sure that compressors float freely on the mounting springs. ±

Description of unit protection devices

The unit includes the following protection devices.

-  Internal compressor protection.

-  Fan motor internal thermal protection.

-  Main switch. (Only for size 019)

-  Anti-short-cycle protection.

-  Thermomagnetic control switch

-  Fan circuit breaker, heaters and compressor.

-  Defrost thermostat.

-  Fault detector for the temperature and pressure sensors.

-  High pressurestat: this protects the unit against excessive condensing 

pressure.

  The high pressurestat has factory-fixed non-adjustable settings. The 

appliance stops due to the intervention of the high pressure alarm 

threshold, before the high pressurestat intervenes.

  This function is performed by the electronic control device via a 

pressure transducer.

-  Low pressurestat: this function is performed by the electronic control 

device via a pressure transducer.

Table III: Pressure switch settings

 

Cut Out [bar] Reset

High Pressure state

 

31.3 ± 0.7 

Manual 

WARNING:

 Alteration of factory settings other than the design set-

point, without manufacturer's authorisation, may void the warranty.

In case of use other than the manufacturer configuration, Carrier Service 

must be asked for permission to change the Pro- system 

configuration.

Start-up

Summary of Contents for 61AF014

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 61AF B Nominal heating capacity 14 20 kW 50 Hz High temperature heat pumps Original document ...

Page 2: ......

Page 3: ...ntrol circuit fuse__________________________A Main circuit breaker rating_______________________________________________________________________________________ PHYSICAL DATA Coil Plate heat exchanger Entering air temp ____________________________ C Entering water temp _____________________ C Leaving air temp ____________________________ C Leaving water temp ______________________ C Pressure drop ...

Page 4: ...0µPa A weighting Declared dualnumber noise emission values in accordance with ISO 4871 with an associated uncertainty of 3dB A For information calculated from the sound power level Lw A 61AF standard unit Without PUMP With PUMP 014X7 014X9 019X9 014H7 014H9 019H9 Power circuit Nominal power supply V ph Hz 230 1 50 400 3 50 400 3 50 230 1 50 400 3 50 400 3 50 Voltage range V 207 253 360 440 360 440...

Page 5: ...ation of connections mm 1 water outlet 2 water inlet 3 relief valve outlet 4 electrical connections 1 2 3 4 61AF019 Fixing Holes Fixing Holes Fixing Holes 0 10 Fixing Holes 0 10 1 water outlet 2 water inlet 3 relief valve outlet 4 electrical connections ...

Page 6: ...scribed in section Electronic control 61AF014 61AF019 Minimum Clearances mm B B B F C C C C G G A D E A E B B B B F C C C C G G A D E A E B 61AF 014 019 A 100 300 B 250 200 C 500 400 D 100 200 E 670 700 F 400 500 G 670 1000 User Interface User Interface Disconnector Service Door Service Door ...

Page 7: ...cted by access panels In case of any malfunctioning turn the unit off disconnect the mains power supply and contact a qualified service engineer All of the manufacturing and packaging materials used for your new appliance are compatible with the environment and can be recycled Dispose of the packaging material in accordance with local requirements This equipment contains refrigerant R 407C that mu...

Page 8: ...h 7 water drain 1 shut off valve 2 line filter for water 10 mesh cm 3 pressure gauges 4 filling valve 5 system drain valve at the lowest points of the circuit 6 air flushing valve in the highest parts of the circuit 7 3 way valve 8 sanitary water accumulation tank 9 inside system 10 water circulation pump 11 expansion vessel Typical water circuit diagram for units without hydronic module 014P 019P...

Page 9: ...e adequately insulated and supported Installation of the following components is obligatory 1 The presence of particles in the water can lead to obstructions in the heat exchanger It is therefore necessary to protect the heat exchanger inlet with an extractable mesh filter The filter mesh gauge must be at least 10 mesh cm2 The equipment standard version with hydronic module is equipped with mesh f...

Page 10: ... Outlet available static pressure of the unit with hydronic module Water pressure drop of the unit without hydronic module 1 2 3 2 1 3 2 1 10 20 30 40 50 60 70 80 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 Available pressure kPa Water flow rate l s 014 100 014 80 014 50 10 20 30 40 50 60 70 80 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 3 Available pressure kPa Water flow rate l s 019 100 019 80 01...

Page 11: ...ecommended to pressurise the hydronic circuit between 1 and 3 bars maximum to clean the hydronic circuit before charging water see chapter after to regularly clean the screen filter ATTENTION The use of integrated hydronic kits in the open loop is not permitted Water flow control procedure fixed speed Hydronic circuit cleaning procedure Open the valve fully item 21 if present Start up the system o...

Page 12: ... all connections re install the protection box by fixing the two screws which were previously removed Liquid refrigerant charge Checking the charge WARNING When adjusting the refrigerant charge always ensure that water is circulating in the heat exchanger to prevent any possibility of freezing up Damage caused by freezing is not covered by the product warranty 61AF units are shipped with a full op...

Page 13: ... e g unoccupied mode and operation at low fan speed e g during the night This option also permits cascade operation of two units and remote control via communication bus RS 485 serial port Unit start up is done by the electronic control described above and must always be carried out under the supervision of a qualified air conditioning engineer This appliance is not intended for use by persons inc...

Page 14: ...ovided based on the water loop volume the fluid used and its concentration Expansion Tank Volume required of water loop volume pure water 3 10 ethylene glicol 3 20 ethylene glicol 3 5 30 ethylene glicol 3 8 40 ethylene glicol 4 2 70 70 70 70 70 70 65 70 65 70 65 70 65 70 65 70 65 70 60 65 70 60 65 70 60 65 70 60 65 70 60 65 70 60 65 70 60 65 70 55 60 65 70 55 60 65 70 55 60 65 70 55 60 65 70 50 55...

Page 15: ...g pressures are normal Check the cleanliness of the refrigerant water heat exchangers by checking the pressure drop across them Controls Check the operation of all the electrical components the high pressurestat and of the high and low pressure transducers and the water air and defrost temperature detector Maintenance Servicing recommendations Maintenance of the unit must be carried out by skilled...

Page 16: ...uously cuts out at low pressure Refrigerant losses CHECK AND ADD THE NECESSARY QUANTITY Low water flow in the exchanger CHECK WATER PUMP Unit start up delay WAIT UNTIL THE SYSTEM HAS STABILISED Unit continuously cuts out at high pressure Defective high pressurestat CHECK AND IF NECESSARY REPLACE PRESSURESTAT Blocked expansion valve CHECK AND REPLACE IF NECESSARY Blocked filter drier CHECK AND IF N...

Page 17: ......

Page 18: ...003 01 2017 Manufacturer CARRIER SCS MontluelFrance The manufacturer reserves the right to change the specification without prior notice Printed in the European Union www eurovent certification com www certiflash com www ecodesign hvac carrier com ...

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