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Air for combustion must not be contaminated by halogen
compounds, which include fluoride, chloride, bromide, and
iodide. These elements are found in aerosol sprays, deter-
gents, bleaches, cleaning solvents, salts, air fresheners, and
other household products.

The operation of exhaust fans, kitchen ventilation fans,
clothes dryers, or fireplaces could create a NEGATIVE
PRESSURE CONDITION at the furnace. Make-up air MUST
be provided for the ventilation devices, in addition to that
required by the furnace.

All fuel-burning equipment must be supplied with air for combus-
tion of the fuel. Sufficient air MUST be provided to ensure there
will not be a negative pressure in the equipment room or space. In
addition, a positive seal MUST be made between the furnace
cabinet and the return-air duct to avoid pulling air from the burner
area and draft safeguard opening.

The requirements for combustion and ventilation air depend upon
whether the furnace is located in an unconfined or confined space.

UNCONFINED SPACE — An unconfined space must have at
least 50 cu ft for each 1000 Btuh of input for all the appliances
(such as furnaces, clothes dryer, water heaters, etc.) in the space.

If the unconfined space is constructed unusually tight, air for
combustion and ventilation MUST come from either the outdoors
or spaces freely communicating with the outdoors. Combustion
and ventilation openings must be sized the same as for a confined
space. A minimum opening with a total of at least 1 sq in. per 5000
Btuh of total input rating for all equipment must be provided.
Return air must not be taken from the room unless an equal or
greater amount of air is supplied to the room.

CONFINED SPACE — A confined space has volume less than 50
cu ft per 1000 Btuh of the total input ratings of all appliances
installed in that space. A confined space MUST have 2 permanent
openings, 1 within 12 in. of the ceiling, and the other within 12 in.
of the floor. (See Fig. 2.)

NOTE:

In determining the free area of an opening, the blocking

effect of the louvers, grilles, and screens must be considered. If the
free area of a louver or grille design is unknown, assume that wood
louvers have a 20 percent free area and metal louvers or grilles
have a 60 percent free area. Screens, when used, must not be
smaller than 1/4-in. mesh. Louvers and grilles must be constructed
so they cannot be closed.

The size of the openings depends upon whether the air comes from
inside or outside the structure.

1. All air from inside the structure:

a. Each opening MUST have at least 1 sq in. of free area per

1000 Btuh of the total input for all equipment within the
confined space, but not less than 100 sq in. per opening.
(See Fig. 2.)

b. If the building is constructed unusually tight, a permanent

opening directly communicating with the outdoors should
be provided. This opening should have a minimum free
area of 1 sq in. per 5000 Btuh of total input rating for all
equipment in the enclosure.

c. If the furnace is installed on a raised platform to provide a

return-air plenum, and return air is taken directly from the
hallway or space adjacent to the furnace, all air for
combustion must come from outdoors. (See Fig. 3.)

2. All air from outside the structure:

a. If combustion air is taken from outdoors through vertical

ducts, the openings and ducts MUST have at least 1 sq in.
of free area per 4000 Btuh of the total input for all
equipment within the confined space.

b. If combustion air is taken from the outdoors through

horizontal ducts, the openings and ducts MUST have at
least 1 sq in. of free area per 2000 Btuh of the total input
for all equipment within the confined space.

c. When ducts are used, they must be of the same cross-

sectional area as the free area of the openings to which they
connect. The minimum dimension of rectangular ducts
must not be less than 3 in. (See Fig. 3.)

For Example:

58RAV FURNACE

INPUT BTUH

MINIMUM SQ FT

WITH

7-1/2 FT CEILING

46,000

307

69,000

460

92,000

613

115,000

767

135,000

920

Fig. 2—Air for Combustion and Ventilation

(Inside Air)

A93387

RETURN

AIR

6

 MIN

(FRONT) 

SUPPLY AIR

VENT THROUGH ROOF
(CATEGORY I)

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL 

12

 MAX 

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL

12

 MAX 

INTERIOR

HEATED

SPACE 

* Minimum opening size is 100 square in. with
  minimum dimensions of 3-In. 

† 

Minimum of 3-In. when type B-1 vent is used.

UNCONFINED
SPACE

For Example:

58RAV FURNACE

INPUT BTUH

FREE AREA PER

OPENING (SQ IN.)

46,000

100

69,000

100

92,000

100

115,000

115

135,000

138

4

Summary of Contents for 58RAV Series

Page 1: ...erve precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA No 54 1992 ANSI Z223 1 1992 In Canada refer to the current ama CANADIAN GAS ASSOCIATION APPROVED R Table 1 Clearances From Combustible Materials I...

Page 2: ...charges from personnel and hand tools which are held during the procedure These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace the control and the person at the same electrostatic potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CON TROL PRIOR TO DISCHARGING YOUR BODY S ELEC TROSTATIC CHARGE...

Page 3: ...e personal injury or death For accessory installation details refer to the applicable installa tion literature NOTE Remove all shipping brackets and materials before oper ating the furnace Step 1 Location GENERAL Do not install furnace in a corrosive or contaminated atmo sphere Make sure all combustion and circulating air require ments are followed in addition to all local codes and ordinances Do ...

Page 4: ...sume that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent free area Screens when used must not be smaller than 1 4 in mesh Louvers and grilles must be constructed so they cannot be closed The size of the openings depends upon whether the air comes from inside or outside the structure 1 All air from inside the structure a Each opening MUST have at least 1 sq ...

Page 5: ...12 MAX 1 SQ IN PER 4000 BTUH OUTDOORS 1 SQ IN PER 4000 BTUH 1 SQ IN PER 2000 BTUH 12 MAX Use any of the following combinations of openings A B C D D E F G NOTE Minimum dimensions of 3 In F G For Example 58RAV FURNACE INPUT BTUH FREE AREA PER OPENING SQ IN ROUND PIPE IN DIA 46 000 11 5 4 69 000 17 3 5 92 000 23 0 6 115 000 28 8 7 135 000 34 5 7 For Example 58RAV FURNACE INPUT BTUH FREE AREA PER OPE...

Page 6: ...rom each corner by hanger bolts 4 each 3 8 in all thread rod cut to desired length 1 X 3 8 in flat washer 3 8 in lockwasher and 3 8 in nut Dimples are provided for hole locations See Fig 1 Since horizontal crawlspace installation is very similar to the attic installation refer to Step 4 The installation of a sheet metal shield in front of the louvered control panel is covered in Step 4 For a crawl...

Page 7: ... 1 8 in NPT plugged tapping accessible for test gage connection must be installed immediately upstream of the gas supply connection to the furnace and downstream of the manual shut off valve Place a ground joint union between the gas control manifold and the manual shut off Install a sediment trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leadin...

Page 8: ...in control board Any direct shorts during installation service or maintenance could cause this fuse to blow If fuse replacement is required use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic air cleaner EAC Two quick connect terminals marked EAC 1 and EAC 2 are provided for EAC connection See Fig 11 These terminals are energized with 115v 1 5 amp maximum during blower motor operation...

Page 9: ...TE 2 FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT TWO WIRE FURNACE R G C W C R G Y GND GND FIELD 24 VOLT WIRING FIELD 115 208 230 460 VOLT WIRING FACTORY 24 VOLT WIRING FACTORY 115 VOLT WIRING 208 230 OR 460 VOLT THREE PHASE 208 230 VOLT SINGLE PHASE WHT BLK WHT BLK NOTES Connect Y terminal as shown for proper operation Some thermostats require a C terminal connection as shown If any of the ori...

Page 10: ...or cooling R G and R Y circuits close The R Y circuit starts the outdoor condensing unit and combined R Y and R G circuits start the furnace blower motor on cooling speed The EAC 1 terminal is energized with 115v whenever the blower is operating on cooling speed When the thermostat is satisfied R G and R Y circuits are broken Furnace blower and EAC continue operating on cooling speed for an additi...

Page 11: ...COMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 NEUTRAL L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 1 HEAT SPARE 2 COOL NOTE 8 COM HSIR EAC...

Page 12: ... given natural gas conditions EXAMPLE Heat value 1070 Btu cu ft Specific gravity 0 58 Therefore Orifice No 44 Manifold pressure 3 6 in wc The furnace is shipped with No 43 orifices Therefore in this example all main burner orifices must be changed and the manifold pressure must be adjusted 7 Proceed to item c to adjust manifold pressure b Check gas input rate by clocking gas meter 1 Obtain average...

Page 13: ... 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 38 39 3 6 3 2 3 4 40 38 39 3 8 3 3 3 5 38 39 3 4 3 6 38 39 3 4 3 7 890 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 39 3 6 3 4 40 38 39 3 7 3 2 3 5 40 38 39 3 8 3 3 3 6 905 42 3 5 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 ...

Page 14: ... 8 Gas Rate Cu Ft Hr SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514 1800 1636 1500 1385 1286 50 51 52 53 54 72 71 69 68 67 144 141 138 136 133 360 355 346 340 333 15 16 17 18 19 240 225 212 200 189 480 450 424 400 379 1200 1125 1059 1000 947 55 56 57 58 59 6...

Page 15: ...econnect inducer motor wires replace control door and turn on 115 v power to furnace 4 Check auxiliary limits when used a Turn off 115 v power to furnace b Remove blower access door c Disconnect red motor lead at blower speed selector Mark terminal for proper re connection d Replace blower access door e Turn on 115 v power to furnace Be sure room thermostat is calling for heat f Allow furnace to o...

Page 16: ...ce Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 1995 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58ra10si Manufacturer reserves the right...

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