Carrier 58MTA Series Service Manual Download Page 15

11

NO PREVIOUS CODE 

 Stored codes

are er

ased after 72 hours

.  On RED LED

boards stored status codes can also be

er

ased whene

v

er po

w

er (115V or 24V)

is interr

upted.

  Run system through a

lo

w-heat, high-heat, or cooling cycle to

chec

k system.

12

BLO

WER ON AFTER PO

WER UP 

(115V OR 24V) 

 Nor

mal oper

ation.

Blo

w

er r

uns f

or the selected b

lo

w

er off-

dela

y,

 if unit is po

w

ered up dur

ing a call

for heat (R-W/W1 closed) or when (R-

W/W1 opens) dur

ing the b

lo

w

er on-dela

y

per

iod.

1

3

LIMIT CIRCUIT LOCK

OUT 

 Loc

k

out

occurs if the limit or flame rollout s

witch

is open longer than 3 min

utes

.  Control

will auto-reset after 3 hours

.  See code 33.

Flame rollout s

witch requires man

ual reset.

14

IGNITION LOCK

OUT 

 System f

ailed to

ignite gas and pro

v

e

 flame in 4 attempts

.

Control will auto-reset after 3 hours

.  See

status code 34.

21

GAS HEA

TING LOCK

OUT 

 T

u

rn

 off

po

w

er and w

ait 5 min

utes to retr

y.

Chec

k f

o

r:

-

Stuc

k closed gas v

alv

e rela

y on

control.

-

Mis

wire or shor

t to gas v

alv

e wire

.

2

2

ABNORMAL FLAME-PR

O

V

ING SIGNAL

Flame is pro

v

ed while gas v

alv

e is de-

energiz

ed.

  Inducer will r

un until f

ault is

cleared.

  Chec

k f

o

r:

-

Stuc

k open or leaky gas v

alv

e

.

23

PRESSURE SWITCH DID NO

T OPEN

Chec

k f

o

r:

-

Obstr

ucted pressure tube

.

-

Pressure s

witch stuc

k closed.

24

SECOND

AR

V

O

LT

A

GE FUSE IS

OPEN   Chec

k f

o

r:

-

Shor

t circuit in secondar

y v

oltage

(24V) wir

ing including ther

mostat

leads

.  Disconnect ther

mostat leads

to isolate shor

t circuit.

31

HIGH-HEA

T PRESSURE SWITCH OR

RELA

Y DID NO

T CLOSE OR

REOPENED - Chec

k f

o

r:

-

Control rela

y ma

y be def

ectiv

e

.

-

Gas v

alv

e is mis

wired.

-

See status code 32.

32

LO

W

-HEA

T PRESSURE SWITCH DID

NO

T CLOSE OR REOPENED 

 If open

longer than 5 min

utes

, inducer shuts off

for 15 min

utes bef

ore retr

y.

  If opens

dur

ing b

lo

w

er on-dela

y per

iod, b

lo

w

er

will come on f

o

r the selected b

lo

w

er off-

dela

y.

  Chec

k f

o

r:

-

Proper v

ent sizing.

-

L

o

w

 inducer v

oltage (115V).

-

L

o

w

 inlet gas pressure (if LGPS used).

-

Inadequate comb

ustion air supply

.

-

Disconnected or obstr

ucted pressure

tubing.

-

Def

ectiv

e inducer motor

.

-

Def

ectiv

e pressure s

witch.

-

Excessiv

e wind.

-

Restr

icted v

ent.

3

3

LIMIT CIRCUIT F

A

UL

 Indicates the

limit or flame rollout s

witch is open.

Blo

w

er will r

un f

or 4 min

utes or until

open s

witch remak

es whiche

v

er is

longer

.  If open longer than 3 min

utes

,

code changes to loc

k

out #13.

  If open

less than 3 min.

 status code #33

contin

ues to flash until b

lo

w

er shuts off

.

 Flame rollout s

witch requires man

ual

reset.

  Chec

k f

o

r:

-

Dir

ty filter or restr

icted duct system.

-

Loose b

lo

w

er wheel.

-

Def

ectiv

e s

witch or connections

.

-

Def

ectiv

e b

lo

w

er motor or capacitor

.

-

Inadequate comb

ustion air supply 

(flame rollout s

witch open).

-

Restr

icted v

ent.

-

Proper v

ent sizing.

-

Excessiv

e wind.

3

4

IGNITION PR

O

VING F

AILURE 

 If flame

is not sensed dur

ing the tr

ial f

or ignition

per

iod, the control will repeat the ignition

sequence 3 more times bef

ore loc

k

out

#14 occurs

.  If flame signal is lost dur

ing

the b

lo

w

er on-dela

y per

iod, b

lo

w

er will

come on f

or the selected b

lo

w

er off-dela

y.

Chec

k the f

ollo

wing items first bef

ore

proceeding to the ne

xt step

.

-

Gas v

alv

e tur

ned off

.

-

Man

ual shut-off v

alv

e

.

-

Green/Y

ello

w wire MUST be connected

to fur

nace sheet metal.

-

Flame sensor m

ust not be g

rounded.

T

o

 deter

mine whether the prob

lem is in

the gas v

alv

e

, igniter

, or flame sensor

the system can be oper

ated in the

component test mode to chec

k the igniter

.

First remo

ve

 the R ther

mostat connection

from the control and initiate the

component test sequence

.  Does the

igniter glo

w or

ange/white b

y

 the end of

the 15 second w

a

rm-up per

iod?

4

3

LO

W

-HEA

T PRESSURE SWITCH OPEN

WHILE HIGH-HEA

T PRESSURE

SWITCH IS CLOSED -  Chec

k f

o

r:

-

L

o

w-heat pressure s

witch stuc

k open.

-

Disconnected or obstr

ucted pressure

tube

.

-

Mis

wired pressure s

witches

.

-

L

o

w

 inlet gas pressure (if LGPS used).

Unplug igniter har

ness from control and

initiate another component test sequence

.

Chec

k f

or 115V betw

een pin 1 and

NEUTRAL-L2 on the control.

  

W

as 115V

present f

or the 15 second per

iod?

Reconnect the R ther

mostat lead and set

ther

mostat to call f

or heat.

  Connect v

oltmeter

across gas v

alv

e connections

.  Does gas

v

alv

e receiv

e 24V?

Does gas v

alv

e open and allo

w gas to flo

w?

Do the main b

u

rners ignite?

Do the main b

u

rners sta

y on?

Repeat call f

or heat and chec

k flame sensor

current dur

ing tr

ial f

or ignition per

iod.

  Is the

DC microamps belo

w 0.5?

Clean flame sensor with fine steel w

ool and

rechec

k current.

  Nominal current is 4.0 to

6.0 microamps

.

Fix

ed.

4

5

CONTR

OL CIRCUITR

Y LOCK

OUT A

uto-

reset after 1 hour loc

k

out due to:

-

Flame circuit f

ailure

.

-

Gas v

alv

e rela

y stuc

k open.

-

Softw

are chec

k error

.

Reset po

w

er to clear loc

k

out.

  Replace

control if code repeats

.

Replace fur

nace control.

Chec

k f

or contin

uity in the har

ness and igniter

.

 Replace def

ectiv

e component.

Chec

k connections

.  If OK, replace control.

Chec

k that all gas v

alv

es are tur

ned on.

Replace v

alv

e

.

Chec

k f

o

r:

-

Inadequate flame carr

y

o

v

er or rough

ignition.

-

L

o

w

 inlet gas pressure

.

-

Proper fir

ing r

ate

.

-

Air leakage around igniter br

ac

k

et.

Allo

w b

lo

w

er to come on and repeat test to

chec

k f

or inter

mittent oper

ation.

Chec

k connections and retr

y.

  If current is

near typical v

alue (4.0-6.0 nominal) and

b

u

rners will not sta

y on, repeat chec

k in high-

heat.

  If b

u

rners will still not sta

y on replace

control.

  If b

u

rners oper

ate in high-heat then

switch to lo

w-heat, chec

k manif

old pressure

.

 If OK, chec

k b

u

rner carr

y

o

v

er and flame

sensor location.

NO

YES

YES

YES

YES

NO

YES

YES

YES

NO

YES

NO

NO

NO

YES

NO

NO

Replace electrode

.

Is current near typical v

alue?

NO

Replace fur

nace control.

Will main b

u

rners ignite and sta

y on?

15

Summary of Contents for 58MTA Series

Page 1: ...g Collector Box and Drainage System 6 Servicing Hot Surface Igniter 7 Electrical Controls and Wiring 8 Checking Heat Tape Operation If Applicable 8 Winterizing 9 WIRING DIAGRAM 10 TROUBLESHOOTING 10 Status Codes 10 Component Test 11 SAFETY CONSIDERATIONS Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals be alert to t...

Page 2: ...e to the control Tools held in a person s hand during grounding will be satisfactorily discharged 3 After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity for example DO NOT move or shuffle your feet DO NOT touch ungrounded objects etc 4 If you touch ungrounded objects recharge your body with ...

Page 3: ...ectrical supply to furnace 2 Remove filter cabinet door 3 Slide filter out of cabinet 4 If equipped with permanent washable filter clean filter by spraying cold tap water through filter in opposite direction of airflow Rinse filter and let dry Oiling or coating of the filter is not recommended 5 If equipped with factory specified disposable media filter replace only with a factory authorized filte...

Page 4: ... assembly on blower shelf 12 Reinstall condensate trap and tubing if previously removed a Reinstall condensate trap in hole in blower shelf b Connect condensate trap drain tubes See Fig 8 or tubing diagram on main furnace door for proper tube location 1 Connect 1 tube blue or blue and white striped from collector box 2 Connect 1 tube violet or unmarked from inducer housing 3 Connect 1 tube relief ...

Page 5: ...rs get an accumulation of light dirt or dust on the inside they may be cleaned by the following procedure NOTE If the heat exchangers get a heavy accumulation of soot and carbon both the primary and secondary heat exchangers should be replaced rather than trying to clean them thoroughly due to their intricate design A build up of soot and carbon indicates that a problem exists which needs to be co...

Page 6: ...s can be inspected by removing the inducer assembly See Flushing Collector Box and Drainage System section for details on removing inducer assembly Step 5 Flushing Collector Box and Drainage System 1 Turn off gas and electrical supplies to furnace 2 Remove main furnace door 3 Disconnect inducer motor and pressure switch wires or connectors 4 Disconnect pressure switch tubes 5 Disconnect vent pipe ...

Page 7: ...e Trap on LEFT Side Optional CAP COLLECTOR BOX DRAIN TUBE BLUE PLUGGEDEND COLLECTORBOX DRAIN TUBE BLUE WHITE STRIPED COLLECTOR BOX TUBE GREEN COLLECTOR BOX TUBE PINK COLLECTOR BOX EXTENSIONTUBE CONDENSA TE TRAP INDUCERHOUSINGDRAINTUBE VIOLET COLLECTOR BOX EXTENSIONTUBE Condensate Trap on RIGHT Side PLUG CAP COLLECTOR BOX DRAIN TUBE BLUE WHITE STRIPED CONDENSA TE TRAP COLLECTOR BOX EXTENSIONTUBE CO...

Page 8: ...tion NOTE If the polarity is not correct the STATUS LED on the furnace control board will flash rapidly and prevent the furnace from operating The control system also requires an earth ground for proper operation of the furnace control board and flame sensor The 24 v circuit contains an automotive type 3 amp fuse located on the control See Fig 12 Any direct shorts of the 24 v wiring during install...

Page 9: ...GND GND FIELD 24 V WIRING FIELD 115 208 230 460 V WIRING FACTORY 24 V WIRING FACTORY 115 V WIRING 208 230 OR 460 V THREE PHASE 208 230 V SINGLE PHASE WHT BLK WHT BLK W W1 W2 Y Y2 G NOTES 1 Connect Y terminal as shown for proper operation 2 Some thermostats require a C terminal connection as shown 3 If any of the original wire as supplied must be replaced use same type or equivalent wire 115 V FUSE...

Page 10: ... and all blower off delays must be completed to view previous codes To retrieve previous codes remove 1 of the red main limit or flame rollout switch wires 1 to 4 sec until the LED light goes out then reconnect it Do not leave red wire disconnected for longer periods of time as the control will assume an overtemperature condition exists and will respond with blower operation This places the contro...

Page 11: ...R lead from furnace control 3 Manually close blower door switch 4 For approximately 2 sec short jumper the COM 24v terminal on control to the TEST TWIN 3 16 in quick connect terminal on control until LED turns off Remove jumper from termi nals See Fig 12 NOTE If TEST TWIN and COM 24v terminals are jumpered loner than 2 sec LED will flash rapidly and ignore status code retrieval request Component t...

Page 12: ... EMITTING DIODE FOR STATUS CODES AMBER LGPS LOW GAS PRESSURE SWITCH SPST N O LPS LOW HEAT PRESSURE SWITCH SPST N O LS LIMIT SWITCH AUTO RESET SPST N C OL AUTO RESET INTERNAL MOTOR OVERLOAD TEMPERATURE SWITCH N C PCB PRINTED CIRCUIT BOARD CONTROL PL1 12 CIRCUIT PCB CONNECTOR PL2 3 CIRCUIT PCB HSI IDM CONNECTOR PL3 6 CIRCUIT ICM MOTOR CONNECTOR NOT SHOWN PL4 4 CIRCUIT IDM CONNECTOR PL5 2 CIRCUIT HSI...

Page 13: ...ITCH DID NOT CLOSE OR REOPENED If open longer than five minutes inducer shuts off for 15 minutes before retry If opens during blower on delay period blower will come on for the selected blower off delay Check for Excessive wind Restricted vent Defective inducer motor Low inlet gas pressure if LGPS used Defective pressure switch Low inducer voltage 115 VAC Inadequate combustion air supply Proper ve...

Page 14: ...ducer will run for the entire component test The HSI blower motor LO HEAT speed HI HEAT speed and COOL speed will run for 10 15 seconds each Gas valve and humidifier will not be turned on When the blower motor is turned OFF the inducer will be switched to low speed for 10 seconds Was there a previous status code other than 11 Is door switch closed Is there 115V going to switch Replace door switch ...

Page 15: ...ION PROVING FAILURE If flame is not sensed during the trial for ignition period the control will repeat the ignition sequence 3 more times before lockout 14 occurs If flame signal is lost during the blower on delay period blower will come on for the selected blower off delay Check the following items first before proceeding to the next step Gas valve turned off Manual shut off valve Green Yellow w...

Page 16: ...31 58mta4sm Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80098 Printed in U S A Form 58MTA 4SM Pg 16 11 02 Replaces 58MTA 3SM ...

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