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8

Step 5 — Install Flue Hood — 

Flue hood is shipped

screwed to the burner compartment access panel. Remove
from shipping location and, using screws provided, install flue
hood and screen in location shown in Fig. 7.

Step 6 — Install Gas Piping — 

Unit is equipped for

use with type of gas shown on nameplate. Refer to local
building codes.

For natural gas applications, gas pressure at unit gas connec-

tion must not be less than 13.5 kPa (4.0 in. wg) (17.0 kPa
[5.0 in. wg] in high heat units) or greater than 44.0 kPa
(13.0 in. wg) while unit is operating. For liquid propane applica-
tions, the gas pressure must not be less than 17.0 kPa (5.0 in. wg)
or greater than 44.0 kPa (13.0 in. wg) at the unit connection.

Size gas supply piping for 1.7 kPa (0.5 in. wg) maximum

pressure drop. Do not use supply pipe smaller than unit gas
connection.
NOTE: When installing gas piping to gas valve inlet, use prop-
erly sized back-up wrench on inlet flange flats.

Support gas piping as shown in the table in Fig. 8. For ex-

ample, a 19 mm (

3

/

4

-in.) gas pipe must have one field-

fabricated support beam every 2.4 m (8 ft).

See Fig. 8 for typical pipe guide and locations of external

manual gas shutoff valve.

Step 7 — Make Electrical Connections

FIELD POWER SUPPLY — All  units  are  factory  wired  for
the voltage shown on the nameplate.

Refer to unit label diagram for additional information. Pig-

tails are provided for field service.

When installing units, provide a disconnect per local codes.

Use copper conductors only when splice connectors are used.

All field wiring must comply with local requirements.
Install conduit through side panel openings indicated in

Fig. 6. Route power lines through connector to terminal con-
nections as shown in Fig. 9.

Voltages between phases must be balanced within 2% and

the current within 10%. Use the formula shown in Table 2,
Note 2 to determine the percentage of voltage imbalance. Op-
eration on improper line voltage or excessive phase imbalance
constitutes abuse and may cause damage to electrical compo-
nents. Such operation would invalidate any applicable Carrier
warranty.
NOTE: If field-installed thru-the-bottom connections are used,
refer to the accessory installation instructions for power wiring.
Refer to Fig. 6 for drilling holes in basepan.

FIELD CONTROL WIRING — Install  a  Carrier-approved
accessory thermostat assembly according to installation in-
structions included with the accessory. Locate thermostat
assembly on a solid wall in the conditioned space to sense aver-
age temperature in accordance with thermostat installation
instructions.
NOTE: For wire runs up to 15 m (50 ft), use no. 18 AWG
(American Wire Gage) insulated wire (35 C minimum). For 15
to 23 m (51 to 75 ft), use no. 16 AWG insulated wire (35 C
minimum). For over 23 m (75 ft), use no. 14 AWG insulated
wire (35 C minimum). All wire larger than no. 18 AWG cannot
be directly connected to the thermostat and will require a junc-
tion box and splice at the thermostat. Refer to Table 3 for wire
conversions.

Unit cabinet must have an uninterrupted, unbroken electri-
cal ground to minimize the possibility of personal injury if
an electrical fault should occur. This ground may consist of
electrical wire connected to unit ground lug in control com-
partment, or conduit approved for electrical ground when
installed in accordance with NEC (National Electrical
Code), ANSI/NFPA (National Fire Protection Associa-
tion), latest edition (U.S.A. Standards), and local electrical
codes. Do not use gas piping as an electrical ground. Fail-
ure to follow this warning could result in the installer being
liable for personal injury of others.

BASE UNIT

BASE RAIL

FROM GAS METER

ROOF CURB

DRIP LEG PER NFGC*

FIELD-FABRICATED
SUPPORT*

1219 mm (48") MINIMUM

228 mm (9") MINIMUM CLEARANCE
FOR PANELREMOVAL

MANUAL GAS
SHUTOFF VALVE*

GAS
REGULATOR*

X

Fig. 8 — Gas Piping Guide (With Accessory

Thru-the-Curb Service Connections)

SPACING OF SUPPORTS

STEEL PIPE NOMINAL DIAMETER

mm (in.)

X

    

DIMENSION

m (ft)

13 (

1

/

2

)

19 or 25 (

3

/

or 1)

32 or larger (1

1

/

4

 or larger)

1.8 (6)
2.4  (8)
3.0 (10)

                    LEGEND

*Field supplied.
NOTE: Follow all local codes.

NFGC —

National Fuel Gas Code (U.S.A. Standard)

Fig. 7 — Flue Hood Details

Summary of Contents for 48TFD008

Page 1: ...ischarge configuration To convert to horizontal configuration remove screws from side duct opening covers and remove covers Using the same screws install covers on vertical duct openings with the insu...

Page 2: ...ori zontal applications When using the standard side drain connection make sure the plug Red in the alternate bottom connection is tight before installing the unit To use the bottom drain connection f...

Page 3: ...ated panels 1 in 25 thick polyurethane foam 13 4 lb density 3 Dimensions in are in millimeters 4 Roof curb 16 gage steel 5 Attach ductwork to curb flanges of duct rest on curb 6 Service clearance 4 ft...

Page 4: ...equate combustion air space must be provided for proper operation of this equipment Be sure that installation complies with all local codes and Section 5 3 Air for Combustion and Ventilation NFGC Nati...

Page 5: ...102 127 Nominal Motor Shaft Diameter mm 16 16 22 Fan Pulley Pitch Diameter mm 178 178 203 Nominal Fan Shaft Diameter mm 25 25 25 Belt Quantity Type Length mm 1 A 1245 1 A 1245 1 A 1346 Pulley Center...

Page 6: ...ter in 5 8 5 8 7 8 Fan Pulley Pitch Diameter in 7 0 7 0 8 0 Nominal Fan Shaft Diameter in Belt Quantity Type Length in 1 A 49 1 A 49 1 A 53 Pulley Center Line Distance in 16 75 19 25 15 85 17 50 15 85...

Page 7: ...of airflow 4 On vertical discharge units ductwork to be attached to accessory roof curb only For horizontal discharge units field supplied flanges should be attached to horizontal dis charge openings...

Page 8: ...may cause damage to electrical compo nents Such operation would invalidate any applicable Carrier warranty NOTE If field installed thru the bottom connections are used refer to the accessory installa...

Page 9: ...ing 4 Connect thermostat wires to screw terminals on low voltage connection board HEAT ANTICIPATOR SETTINGS Set heat anticipator settings at 14 amp for the first stage and 20 amp for second stage heat...

Page 10: ...Contactor IFC Indoor Evaporator Fan Contactor NEC National Electrical Code U S A Standard Splice Connection Factory Supplied Equipment Ground Field Wiring Factory Wiring Fig 10 Low Voltage Connection...

Page 11: ...evaporator coil access panel using screws from Step 2 5 Place hood on front of evaporator coil access panel See Fig 14 for hood details Secure top of hood with the screws removed in Step 3 See Fig 15...

Page 12: ...hould open vertically to operate properly c Install horizontal discharge block off plate over the opening on the access panel Block off plate MUST be installed before installing hood assem bly See Fig...

Page 13: ...ONOMIZER MOTOR POSITION SETTING BRACKET BLOCK OFF PLATE Fig 18 Outdoor Air Hood Details Fig 19 Vertical Discharge Block Off Plate 48TF012 014 Units Only Fig 20 Durablade Economizer Installed in Unit F...

Page 14: ...NTS CCW CONTACTS SHOWN IN HIGH ENTHALPY RUSH AT 24VAC 3 mA MIN AT 11 VDC CONTACT RATINGS 1 5A RUN 3 5A IN OR UNPOWERED STATE 1 2 3 TR TR1 24V AC ENTHALPY CONTROL ENTHALPY CONTROL HOOD Example Given Ne...

Page 15: ...panel as shown in Fig 30 using the screws provided Do not attach hood assembly to unit at this time 4 Install the 3 mm x 22 mm 1 8 x 7 8 in seal strip on the outdoor air hood top and side panels Assem...

Page 16: ...to wiring diagram Fig 36 and 37 Also refer to Fig 38 if installing an accessory power exhaust 10 Install the complete hood assembly on the unit and secure using the screws provided 11 Remove the indoo...

Page 17: ...ETURN AIR SENSOR VIOLET WHITE RED OAT COM OAH 15 V RAT COM RAH 15 V ECONOMI ER CONTROLLER PINK TEMP TEMP VIOLET SUPPLY AIR TEMPERATURE SENSOR V 24 COM VAC SENSOR CO2 COM DAT COM REM POT COM LED COM CO...

Page 18: ...EEN YELLOW 3 2 1 5 8 6 9 B A 7 4 LT BLUE BLACK BROWN C1 BLUE FAN 2 FAN 1 BLACK BLACK BLACK R1 24 VAC R2 24 VAC BLACK BLUE 1 2 3 BROWN ORANGE 3 PIN CONNECTOR PLUG YELLOW RED YEL H1 BLU GRAY H4 SECONDAR...

Page 19: ...ndoor fan must be on to set the ventilation air Either put the thermostat in the continuous fan mode or jumper the R and G terminals at the rooftop unit connection board 2 Locate the minimum position...

Page 20: ...ize 008 Slide motor mounting plate away from fan scroll for proper belt tension 13 mm 1 2 in deflection with 3 6 to 4 5 kg 8 to 10 lbs of force and tighten mounting nuts See Fig 42 Sizes 012 014 Slide...

Page 21: ...2 30 12 00 UNIT 48TF MOTOR PULLEY TURNS OPEN 0 1 2 1 11 2 2 21 2 3 31 2 4 41 2 5 008 700 681 660 639 618 597 576 555 534 513 492 012 779 760 739 718 697 676 655 634 613 592 571 014 900 883 865 843 825...

Page 22: ...11 1 0 85 12 1 1 02 13 1 1 26 1450 10 1 0 68 11 3 0 86 12 3 1 09 13 2 1 29 1500 10 4 0 78 11 5 0 96 12 6 1 18 13 5 1 38 1550 10 7 0 81 11 8 1 06 12 8 1 25 13 7 1 48 1600 11 0 0 90 12 0 1 10 13 0 1 35...

Page 23: ...5 1 08 13 3 1 22 14 2 1 36 15 0 1 52 1850 11 7 1 00 12 7 1 15 13 6 1 31 14 4 1 44 15 2 1 60 1900 12 0 1 08 12 9 1 23 13 8 1 40 14 6 1 53 15 4 1 70 1950 12 2 1 16 13 2 1 31 14 1 1 49 14 8 1 63 15 6 1 7...

Page 24: ...4 2 16 16 2 2 38 17 0 2 60 17 7 2 79 18 5 2 99 2500 15 7 2 28 16 5 2 52 17 3 2 75 18 0 2 95 18 7 3 13 2550 15 9 2 43 16 8 2 65 17 5 2 90 18 2 3 10 18 0 3 29 2600 16 2 2 58 17 1 2 81 17 8 3 05 18 5 3...

Page 25: ...450 10 0 0 67 11 2 0 88 12 2 1 07 13 2 1 27 13 6 1 40 1500 10 2 0 74 11 4 0 94 12 4 1 15 13 4 1 36 13 8 1 48 1550 10 5 0 80 11 7 1 02 12 7 1 23 13 6 1 44 14 0 1 56 1600 10 8 0 88 11 9 1 09 12 9 1 32 1...

Page 26: ...12 8 1 14 13 7 1 30 14 6 1 47 1850 10 8 0 92 11 9 1 04 13 0 1 21 13 9 1 39 14 8 1 55 1900 11 1 1 00 12 1 1 14 13 2 1 29 14 1 1 47 15 0 1 64 1950 11 3 1 09 12 3 1 22 13 4 1 38 14 3 1 55 15 2 1 72 2000...

Page 27: ...7 4 2 64 2450 14 1 1 84 15 1 2 10 16 0 2 31 16 8 2 56 17 6 2 77 2500 14 4 1 95 15 4 2 22 16 2 2 44 17 1 2 69 17 8 2 90 2550 14 7 2 07 15 6 2 34 16 5 2 56 17 3 2 83 18 1 3 05 2600 14 9 2 18 15 8 2 47 1...

Page 28: ...00 706 1 25 764 1 52 2700 582 0 83 655 1 08 719 1 34 776 1 61 2800 598 0 90 670 1 17 732 1 43 789 1 71 2900 614 0 98 684 1 25 745 1 53 802 1 81 3000 630 1 07 699 1 35 759 1 63 815 1 92 3100 646 1 16...

Page 29: ...1 33 760 1 54 814 1 75 863 1 92 912 2 14 3800 715 1 43 774 1 64 828 1 86 875 2 04 924 2 26 3900 731 1 54 787 1 74 843 1 98 888 2 16 936 2 30 4000 747 1 65 801 1 85 857 2 10 902 2 30 948 2 51 4100 763...

Page 30: ...3 3 61 1097 3 88 4900 926 2 93 977 3 24 1024 3 54 1068 3 80 1111 4 06 5000 942 3 11 993 3 41 1039 3 73 1080 3 90 1126 4 25 5100 959 3 29 1009 3 60 1055 3 92 1097 4 19 1139 4 46 5200 976 3 47 1025 3 78...

Page 31: ...00 588 0 86 662 1 13 723 1 38 782 1 66 809 1 82 2900 604 0 94 676 1 21 737 1 48 794 1 76 821 1 92 3000 620 1 02 690 1 30 750 1 58 806 1 86 832 2 02 3100 636 1 11 704 1 39 764 1 69 818 1 97 844 2 13 32...

Page 32: ...7 3800 662 1 33 726 1 51 789 1 72 846 1 95 897 2 18 3900 677 1 44 738 1 61 801 1 82 857 2 06 908 2 29 4000 692 1 55 750 1 73 813 1 94 868 2 17 918 2 40 4100 707 1 67 762 1 84 825 2 05 878 2 28 929 2 5...

Page 33: ...3 65 1073 3 94 5100 882 2 79 938 3 17 990 3 46 1040 3 82 1085 4 12 5200 896 2 95 952 3 33 1003 3 63 1053 4 00 1098 4 30 5300 911 3 11 967 3 50 1017 3 80 1066 4 18 1111 4 50 5400 926 3 27 981 3 68 103...

Page 34: ...unit charge Refer to Refrigerant Charge section page 37 Unit must operate a minimum of 15 minutes before adjusting charge Reset thermostat at a position above room temperature Compressor and outdoor...

Page 35: ...is cooling If the thermo stat calls for a second stage of cooling by energizing Y2 com pressor contactor no 2 C2 is energized and compressor no 2 starts When the thermostat is satisfied C1 and C2 are...

Page 36: ...and 2 are deen ergized Re asserting Y2 will start compressor no 1 and after a 20 minute interstage delay compressor no 2 5 If compressor no 1 is energized and the thermostat is sat isfied compressor n...

Page 37: ...ystem weigh in the specified amount of refriger ant refer to Tables 1A and 1B LOW CHARGE COOLING Using the Cooling Charging Charts Fig 49 51 vary refrigerant until the conditions of the appropriate ch...

Page 38: ...38 Fig 49 Cooling Charging Charts 48TF008 Units Fig 50 Cooling Charging Charts 48TF012 Units...

Page 39: ...n the control box Fig 11 Module contains a self diagnostic LED light emitting diode A single LED on the IGC provides a visual display of operational or sequential problems when the power supply is int...

Page 40: ...he unit Fig 53 9 To reinstall reverse the procedure outlined above CLEANING AND ADJUSTMENT 1 Remove burner rack from unit as described in Removal and Replacement of Gas Train section on this page 2 In...

Page 41: ...rk Gap Adjustment 48TFD008 31 4 21 1 kW INPUT 107 000 72 000 BTUH 48TFE008 48TFD012 50 4 31 9 kW INPUT 172 000 109 000 BTUH 48TFD014 48TFE012 48TFF008 59 8 39 8 kW INPUT 204 000 136 000 BTUH 48TFE014...

Page 42: ...n wires are properly termi nated Verify that unit is obtaining proper amount of gas Induced draft motor fault LED 6 flashes IGC does not sense that induced draft motor is operating Check for proper vo...

Page 43: ...tes continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and rech...

Page 44: ...Fan On terminal Check whether 24 vac is present at PL6 1 red wire and or PL6 3 black wire If 24 vac is not present check wiring see unit label diagram Check proper thermostat connection to G on the co...

Page 45: ...ings and the economizer control board wiring are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired properly and no...

Page 46: ...ressure Switch LS Limit Switch MGV Main Gas Valve MTR Motor OAT Outdoor Air Thermostat OFM Outdoor Fan Motor P Plug PL Plug Assembly QT Quadruple Terminal R Relay RS Rollout Switch SAT Supply Air Ther...

Page 47: ......

Page 48: ...BRACKETS PER INSTALLATION INSTRUCTIONS VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK GAS PIPING FOR LE...

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