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45

Table 30 — Durablade Economizer Troubleshooting

                    LEGEND

PROBLEM

CAUSE

REMEDY

Damper does not
open.

Indoor (evaporator) fan is off.

1. Check to ensure that 24 vac is present at terminal C1 on the IFC or

that 24 vac is present at the IFO terminal. Check whether 24 vac is
present at PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is
not present, check wiring (see unit label diagram).

2. Check proper thermostat connection to G on the connection board.

No power to economizer motor.

1. Check that SW3 is properly making contact with the damper

blade. Check that SW1 is in the NC (normally closed) position.

2. Check diode D1. If diode is not functioning properly, replace D1.
3. Confirm that the economizer control board is grounded properly at

PL6-4 (brown wire) and at brown terminal of the economizer control

board (brown wire). The economizer motor must also be grounded
properly at the negative motor terminal (brown wire).

4. Verify SW1 and SW3 are working and wired properly (see unit label

diagram).

5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black

wire). If 24 vac not present, check unit wiring (see unit label dia-
gram). If 24 vac is found in both places, check for 24 vac at the
yellow terminal of the economizer control board (yellow wire). If
24 vac power is not present, replace the economizer control board.

Economizer motor failure.

If the indoor (evaporator) fan and economizer motor are energized,
verify that there is a minimum of 18 vdc at the positive motor 
terminal. If the motor is not operating, replace the motor.

Economizer 
operation
limited to minimum
position.

OAT or EC set too high.

1. Set at correct temperature (1.7 C [3 F] below indoor space

temperature).

2. Check OAT or EC by setting above outdoor temperature or humidity

level. If the OAT or EC switches do not close, replace OAT or EC.

Verify economizer control board is 
correctly wired and works properly.

1. Perform the following tests when OAT or EC is closed, Y1 is called

for and damper is at minimum position. Confirm 24 vac on gray ter-

minal of the economizer control board (gray wire). If 24 vac is not

present, check wiring (see unit label diagram).

2. Verify that SW1 and SW3 are wired correctly and working properly

(see unit label diagram).

3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If

24 vac is not present, check wiring (see unit wiring label diagram).

4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not

present, replace economizer control board.

Check SAT.

1. After verifying that the OAT and EC settings and the economizer

control board wiring are correct, check to ensure that the 24 vac

terminal of the SAT has 24 vac (white wire). If OAT, EC, and control
board are functioning and wired properly and no 24 vac exists,

check wiring (see unit label diagram).

2. If supply-air temperature is greater than 14 C (57 F), 24 vac should

be found at terminal T2 on the SAT (pink wire). If 24 vac is not 
present, replace SAT.

Damper does not
close.

Incorrect wiring of economizer.

1. Verify that SW2 and SW4 are wired and working properly (see unit

label diagram).

2. Check diode D2. If diode is not functioning properly, replace D2.

Verify economizer control board is 
functioning properly.

1. After verifying that the wiring is correct, modulate the damper to the

minimum position. Remove the call for G (evaporator fan).

2. If the damper does not move, check for 24 vac at PL6-1 (red wire).

If 24 vac is not present, check wiring (see unit label diagram).

3. If damper still does not move, check for 24 vac at blue terminal of

economizer control board (blue wire). If 24 vac is not present,

replace the economizer circuit board.

Check SAT.

1. After verifying that the wiring is correct and the economizer control

board is functioning properly, place the OAT or EC switch in the
closed position. Place a call for Y1 and open the damper to the fully
open position. Confirm that the 24 vac terminal of the SAT has
24 vac (white wire). If 24 vac is not present, check wiring (see unit
label diagram).

2. If supply-air temperature is less than 11 C (52 F), 24 vac should be

found at terminal T1 on the SAT (violet wire). If 24 vac not found,
replace SAT.

Economizer motor failure.

If economizer control board and SAT are functioning properly, verify
that there is a minimum of 18 vdc at the positive motor terminal. If a
minimum if 18 vdc is present and the motor is still not operating, 
replace the motor.

Economizer damper
does not close on
power loss.

Verify that close-on-power-loss and 
economizer control board are func-
tioning properly.

1. Check voltage potential across batteries. If lower than 14 vdc, 

replace close-on-power-loss power supply (9-v alkaline batteries). It

is recommended that you check this emergency power supply on a
regular basis or whenever the filters are changed.

2. If the close-on-power-loss and economizer control board are func-

tioning properly, check for 14 vdc or higher at the blue terminal of
the economizer control board (blue wire) when power is discon-

nected from unit. If 14 vdc is not present, replace the control board.

C1

Common Power

OAT —

Outdoor-Air Thermostat

EC —

Enthalpy Control

PL

Plug

IFC —

Indoor (Evaporator) Fan Contactor

SAT —

Supply-Air Thermostat

IFO —

Indoor (Evaporator) Fan On

SW —

Economizer Position Switch

Summary of Contents for 48TFD008

Page 1: ...ischarge configuration To convert to horizontal configuration remove screws from side duct opening covers and remove covers Using the same screws install covers on vertical duct openings with the insu...

Page 2: ...ori zontal applications When using the standard side drain connection make sure the plug Red in the alternate bottom connection is tight before installing the unit To use the bottom drain connection f...

Page 3: ...ated panels 1 in 25 thick polyurethane foam 13 4 lb density 3 Dimensions in are in millimeters 4 Roof curb 16 gage steel 5 Attach ductwork to curb flanges of duct rest on curb 6 Service clearance 4 ft...

Page 4: ...equate combustion air space must be provided for proper operation of this equipment Be sure that installation complies with all local codes and Section 5 3 Air for Combustion and Ventilation NFGC Nati...

Page 5: ...102 127 Nominal Motor Shaft Diameter mm 16 16 22 Fan Pulley Pitch Diameter mm 178 178 203 Nominal Fan Shaft Diameter mm 25 25 25 Belt Quantity Type Length mm 1 A 1245 1 A 1245 1 A 1346 Pulley Center...

Page 6: ...ter in 5 8 5 8 7 8 Fan Pulley Pitch Diameter in 7 0 7 0 8 0 Nominal Fan Shaft Diameter in Belt Quantity Type Length in 1 A 49 1 A 49 1 A 53 Pulley Center Line Distance in 16 75 19 25 15 85 17 50 15 85...

Page 7: ...of airflow 4 On vertical discharge units ductwork to be attached to accessory roof curb only For horizontal discharge units field supplied flanges should be attached to horizontal dis charge openings...

Page 8: ...may cause damage to electrical compo nents Such operation would invalidate any applicable Carrier warranty NOTE If field installed thru the bottom connections are used refer to the accessory installa...

Page 9: ...ing 4 Connect thermostat wires to screw terminals on low voltage connection board HEAT ANTICIPATOR SETTINGS Set heat anticipator settings at 14 amp for the first stage and 20 amp for second stage heat...

Page 10: ...Contactor IFC Indoor Evaporator Fan Contactor NEC National Electrical Code U S A Standard Splice Connection Factory Supplied Equipment Ground Field Wiring Factory Wiring Fig 10 Low Voltage Connection...

Page 11: ...evaporator coil access panel using screws from Step 2 5 Place hood on front of evaporator coil access panel See Fig 14 for hood details Secure top of hood with the screws removed in Step 3 See Fig 15...

Page 12: ...hould open vertically to operate properly c Install horizontal discharge block off plate over the opening on the access panel Block off plate MUST be installed before installing hood assem bly See Fig...

Page 13: ...ONOMIZER MOTOR POSITION SETTING BRACKET BLOCK OFF PLATE Fig 18 Outdoor Air Hood Details Fig 19 Vertical Discharge Block Off Plate 48TF012 014 Units Only Fig 20 Durablade Economizer Installed in Unit F...

Page 14: ...NTS CCW CONTACTS SHOWN IN HIGH ENTHALPY RUSH AT 24VAC 3 mA MIN AT 11 VDC CONTACT RATINGS 1 5A RUN 3 5A IN OR UNPOWERED STATE 1 2 3 TR TR1 24V AC ENTHALPY CONTROL ENTHALPY CONTROL HOOD Example Given Ne...

Page 15: ...panel as shown in Fig 30 using the screws provided Do not attach hood assembly to unit at this time 4 Install the 3 mm x 22 mm 1 8 x 7 8 in seal strip on the outdoor air hood top and side panels Assem...

Page 16: ...to wiring diagram Fig 36 and 37 Also refer to Fig 38 if installing an accessory power exhaust 10 Install the complete hood assembly on the unit and secure using the screws provided 11 Remove the indoo...

Page 17: ...ETURN AIR SENSOR VIOLET WHITE RED OAT COM OAH 15 V RAT COM RAH 15 V ECONOMI ER CONTROLLER PINK TEMP TEMP VIOLET SUPPLY AIR TEMPERATURE SENSOR V 24 COM VAC SENSOR CO2 COM DAT COM REM POT COM LED COM CO...

Page 18: ...EEN YELLOW 3 2 1 5 8 6 9 B A 7 4 LT BLUE BLACK BROWN C1 BLUE FAN 2 FAN 1 BLACK BLACK BLACK R1 24 VAC R2 24 VAC BLACK BLUE 1 2 3 BROWN ORANGE 3 PIN CONNECTOR PLUG YELLOW RED YEL H1 BLU GRAY H4 SECONDAR...

Page 19: ...ndoor fan must be on to set the ventilation air Either put the thermostat in the continuous fan mode or jumper the R and G terminals at the rooftop unit connection board 2 Locate the minimum position...

Page 20: ...ize 008 Slide motor mounting plate away from fan scroll for proper belt tension 13 mm 1 2 in deflection with 3 6 to 4 5 kg 8 to 10 lbs of force and tighten mounting nuts See Fig 42 Sizes 012 014 Slide...

Page 21: ...2 30 12 00 UNIT 48TF MOTOR PULLEY TURNS OPEN 0 1 2 1 11 2 2 21 2 3 31 2 4 41 2 5 008 700 681 660 639 618 597 576 555 534 513 492 012 779 760 739 718 697 676 655 634 613 592 571 014 900 883 865 843 825...

Page 22: ...11 1 0 85 12 1 1 02 13 1 1 26 1450 10 1 0 68 11 3 0 86 12 3 1 09 13 2 1 29 1500 10 4 0 78 11 5 0 96 12 6 1 18 13 5 1 38 1550 10 7 0 81 11 8 1 06 12 8 1 25 13 7 1 48 1600 11 0 0 90 12 0 1 10 13 0 1 35...

Page 23: ...5 1 08 13 3 1 22 14 2 1 36 15 0 1 52 1850 11 7 1 00 12 7 1 15 13 6 1 31 14 4 1 44 15 2 1 60 1900 12 0 1 08 12 9 1 23 13 8 1 40 14 6 1 53 15 4 1 70 1950 12 2 1 16 13 2 1 31 14 1 1 49 14 8 1 63 15 6 1 7...

Page 24: ...4 2 16 16 2 2 38 17 0 2 60 17 7 2 79 18 5 2 99 2500 15 7 2 28 16 5 2 52 17 3 2 75 18 0 2 95 18 7 3 13 2550 15 9 2 43 16 8 2 65 17 5 2 90 18 2 3 10 18 0 3 29 2600 16 2 2 58 17 1 2 81 17 8 3 05 18 5 3...

Page 25: ...450 10 0 0 67 11 2 0 88 12 2 1 07 13 2 1 27 13 6 1 40 1500 10 2 0 74 11 4 0 94 12 4 1 15 13 4 1 36 13 8 1 48 1550 10 5 0 80 11 7 1 02 12 7 1 23 13 6 1 44 14 0 1 56 1600 10 8 0 88 11 9 1 09 12 9 1 32 1...

Page 26: ...12 8 1 14 13 7 1 30 14 6 1 47 1850 10 8 0 92 11 9 1 04 13 0 1 21 13 9 1 39 14 8 1 55 1900 11 1 1 00 12 1 1 14 13 2 1 29 14 1 1 47 15 0 1 64 1950 11 3 1 09 12 3 1 22 13 4 1 38 14 3 1 55 15 2 1 72 2000...

Page 27: ...7 4 2 64 2450 14 1 1 84 15 1 2 10 16 0 2 31 16 8 2 56 17 6 2 77 2500 14 4 1 95 15 4 2 22 16 2 2 44 17 1 2 69 17 8 2 90 2550 14 7 2 07 15 6 2 34 16 5 2 56 17 3 2 83 18 1 3 05 2600 14 9 2 18 15 8 2 47 1...

Page 28: ...00 706 1 25 764 1 52 2700 582 0 83 655 1 08 719 1 34 776 1 61 2800 598 0 90 670 1 17 732 1 43 789 1 71 2900 614 0 98 684 1 25 745 1 53 802 1 81 3000 630 1 07 699 1 35 759 1 63 815 1 92 3100 646 1 16...

Page 29: ...1 33 760 1 54 814 1 75 863 1 92 912 2 14 3800 715 1 43 774 1 64 828 1 86 875 2 04 924 2 26 3900 731 1 54 787 1 74 843 1 98 888 2 16 936 2 30 4000 747 1 65 801 1 85 857 2 10 902 2 30 948 2 51 4100 763...

Page 30: ...3 3 61 1097 3 88 4900 926 2 93 977 3 24 1024 3 54 1068 3 80 1111 4 06 5000 942 3 11 993 3 41 1039 3 73 1080 3 90 1126 4 25 5100 959 3 29 1009 3 60 1055 3 92 1097 4 19 1139 4 46 5200 976 3 47 1025 3 78...

Page 31: ...00 588 0 86 662 1 13 723 1 38 782 1 66 809 1 82 2900 604 0 94 676 1 21 737 1 48 794 1 76 821 1 92 3000 620 1 02 690 1 30 750 1 58 806 1 86 832 2 02 3100 636 1 11 704 1 39 764 1 69 818 1 97 844 2 13 32...

Page 32: ...7 3800 662 1 33 726 1 51 789 1 72 846 1 95 897 2 18 3900 677 1 44 738 1 61 801 1 82 857 2 06 908 2 29 4000 692 1 55 750 1 73 813 1 94 868 2 17 918 2 40 4100 707 1 67 762 1 84 825 2 05 878 2 28 929 2 5...

Page 33: ...3 65 1073 3 94 5100 882 2 79 938 3 17 990 3 46 1040 3 82 1085 4 12 5200 896 2 95 952 3 33 1003 3 63 1053 4 00 1098 4 30 5300 911 3 11 967 3 50 1017 3 80 1066 4 18 1111 4 50 5400 926 3 27 981 3 68 103...

Page 34: ...unit charge Refer to Refrigerant Charge section page 37 Unit must operate a minimum of 15 minutes before adjusting charge Reset thermostat at a position above room temperature Compressor and outdoor...

Page 35: ...is cooling If the thermo stat calls for a second stage of cooling by energizing Y2 com pressor contactor no 2 C2 is energized and compressor no 2 starts When the thermostat is satisfied C1 and C2 are...

Page 36: ...and 2 are deen ergized Re asserting Y2 will start compressor no 1 and after a 20 minute interstage delay compressor no 2 5 If compressor no 1 is energized and the thermostat is sat isfied compressor n...

Page 37: ...ystem weigh in the specified amount of refriger ant refer to Tables 1A and 1B LOW CHARGE COOLING Using the Cooling Charging Charts Fig 49 51 vary refrigerant until the conditions of the appropriate ch...

Page 38: ...38 Fig 49 Cooling Charging Charts 48TF008 Units Fig 50 Cooling Charging Charts 48TF012 Units...

Page 39: ...n the control box Fig 11 Module contains a self diagnostic LED light emitting diode A single LED on the IGC provides a visual display of operational or sequential problems when the power supply is int...

Page 40: ...he unit Fig 53 9 To reinstall reverse the procedure outlined above CLEANING AND ADJUSTMENT 1 Remove burner rack from unit as described in Removal and Replacement of Gas Train section on this page 2 In...

Page 41: ...rk Gap Adjustment 48TFD008 31 4 21 1 kW INPUT 107 000 72 000 BTUH 48TFE008 48TFD012 50 4 31 9 kW INPUT 172 000 109 000 BTUH 48TFD014 48TFE012 48TFF008 59 8 39 8 kW INPUT 204 000 136 000 BTUH 48TFE014...

Page 42: ...n wires are properly termi nated Verify that unit is obtaining proper amount of gas Induced draft motor fault LED 6 flashes IGC does not sense that induced draft motor is operating Check for proper vo...

Page 43: ...tes continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and rech...

Page 44: ...Fan On terminal Check whether 24 vac is present at PL6 1 red wire and or PL6 3 black wire If 24 vac is not present check wiring see unit label diagram Check proper thermostat connection to G on the co...

Page 45: ...ings and the economizer control board wiring are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired properly and no...

Page 46: ...ressure Switch LS Limit Switch MGV Main Gas Valve MTR Motor OAT Outdoor Air Thermostat OFM Outdoor Fan Motor P Plug PL Plug Assembly QT Quadruple Terminal R Relay RS Rollout Switch SAT Supply Air Ther...

Page 47: ......

Page 48: ...BRACKETS PER INSTALLATION INSTRUCTIONS VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK GAS PIPING FOR LE...

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