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75

Fan Enable (Analog IAQ Sensor)

The DCV algorithm will operate whenever the building is

occupied and the indoor fan is operating or whenever the IAQ
algorithm has caused the indoor fan to operate. The configuration

Configuration

AIR.Q

IA.FN

(Fan Enable for IAQ),

determines whether or not the IAQ algorithm can turn on the

indoor fan. If the indoor fan is not operating, the economizer

position will be zero. The damper position may exceed

Configuration

AIR.Q

EC.MN

to

provide

economizer

cooling.

Configuration

AIR.Q

IA.FN = 0 (Never)

When

IA.FN = 0

, the IAQ algorithm can never turn on the fan.

Configuration

AIR.Q

IA.FN = 1 (Occupied)

When

IA.FN

= 1

, the IAQ algorithm will turn on the indoor fan

whenever the building is occupied and IAQ/OAQ differential is
greater than the configuration

Configuration

AIR.Q

DF.ON

(Fan On AQ Differential). The indoor fan will turn off when the

IAQ/OAQ

differential

is

less

than

the

configuration

Configuration

AIR.Q

DF.OF

(Fan Off AQ Differential).

Configuration

AIR.Q

IA.FN = 2 (Always)

The indoor fan performance for

IA.FN

= 2

is the same as the

performance when

IA.FN

= 1

except the algorithm is not limited

to occupied periods only. The fan can be triggered on when the

space is occupied or unoccupied.

Fan Enable (Analog Switch Input)

The DCV algorithm will operate whenever the building is
occupied and the indoor fan is operating or the whenever the IAQ

algorithm has caused the indoor fan to operate. The configuration

Configuration

AIR.Q

II.FN

(IAQ Switch Input Fan CFG)

determines whether or not the IAQ algorithm can turn on the

indoor fan. If the indoor fan is not operating, the economizer
position will be zero. The damper position may exceed

Configuration

AIR.Q

EC.MN

to

provide

economizer

cooling.

Configuration

AIR.Q

II.FN = 0 (Never)

When

II.FN

= 0

, the IAQ algorithm can never turn on the fan.

Configuration

AIR.Q

II.FN = 1 (Occupied)

When

II.FN

= 1

, the IAQ algorithm will turn on the indoor fan

whenever the building is occupied and IAQ is high. The indoor
fan will turn off if IAQ returns to normal.

Configuration

AIR.Q

II.FN = 2 (Always)

The indoor fan performance for

II.FN

= 2

is the same as the

performance when

II.FN

= 1

except the algorithm is not limited

to occupied periods only. The fan can be triggered on when the

space is occupied or unoccupied.

Temperature Compensated Start

This logic is used when the unit is in the unoccupied state. The

control will calculate early Start Bias time based on Space
Temperature deviation from the occupied cooling and heating set

points. This will allow the control to start the unit so that the

space is at conditioned levels when the occupied period starts.
This is required for ASHRAE 90.1 compliance. A space sensor is

required for non-linkage applications.

Setting Up the System

The settings for temperature compensated start can be found in
the local display under

Configuration

UNIT

.

ITEM

EXPANSION

RANGE UNITS CCN POINT

TCS.C

Temp.Cmp.Strt.Cool Factr

0 - 60

min

TCSTCOOL

TCS.H

Temp.Cmp.Strt.Heat Factr

0 - 60

min

TCSTHEAT

Temp Comp Strt Cool Factr (TCS.C)

This is the factor for the start time bias equation for cooling.

Temp Comp Strt Heat Factr (TCS.H)

This is the factor for the start time bias equation for heating.

NOTE

: Temperature compensated start is disabled when these

factors are set to 0.

Temperature Compensated Start Logic

The following conditions must be met for the algorithm to run:

S

Unit is in unoccupied state.

S

Next occupied time is valid.

S

Current time of day is valid.

S

Valid space temperature reading is available (sensor or
CCN network).

The algorithm will calculate a Start Bias time in minutes using the

following equations:
If (space temperature > occupied cooling set point)
Start Bias Time = (space temperature – occupied cooling set
point)*

TCS.C

If (space temperature < occupied heating set point)
Start Bias Time = (occupied heating set point – space

temperature)*

TCS.H

When the Start Bias Time is greater than zero the algorithm will
subtract it from the next occupied time to calculate the new start

time. When the new start time is reached, the Temperature
Compensated Start mode is set, the fan is started and the unit

controlled as in an occupied state. Once set, Temperature

Compensated mode will stay on until the unit goes into the
Occupied mode. The Start Bias Time will be written into the

CCN Linkage Equipment Table if the unit is controlled in DAV
mode. If the Unoccupied Economizer Free Cool mode is active

when temperature compensated start begins, the Unoccupied Free

Cool mode will be stopped.

Carrier Comfort Network (CCN)

R

Configuration

It is possible to configure the

Comfort

Link

control to

participate as an element of the Carrier Comfort Network (CCN)
system directly from the local display. This section will deal with

explaining the various programmable options which are found

under the CCN sub-menu in the Configuration mode.
The major configurations for CCN programming are located in

the local displays at

Configuration

CCN

.

See Appendix A.

CCN Address (CCN.A)

This configuration is the CCN address the rooftop is assigned.

CCN Address (CCN.B)

This configuration is the CCN bus the rooftop is assigned.

CCN Baud Rate (BAUD)

This configuration is the CCN baud rate.

CCN Time/Date Broadcast (BROD

B.TIM)

If this configuration is set to ON, the control will periodically

send the time and date out onto the CCN bus once a minute. If

this device is on a CCN network then it will be important to make
sure that only one device on the bus has this configuration set to

ON. If more than one time broadcaster is present, problems with
the time will occur.

NOTE

:

Only the time and date broadcaster can perform

daylight savings time adjustments. Even if the rooftop is stand
alone, the user may want to set this to ON to accomplish the
daylight/savings function.

CCN OAT Broadcast (BROD

B.OAT)

If this configuration is set to ON, the control will periodically
broadcast its outside-air temperature at a rate of once every 30

minutes.

48/

50P

G

C

03

--

16

Summary of Contents for 48PG03---16

Page 1: ...Space Temperature Control CCN Linkage 54 CCN Communication 54 Accessories 54 Service Test 55 Control Configuration Checklist 55 Programming Operating Schedules 55 SERVICE TEST 55 THIRD PARTY CONTROL...

Page 2: ...ons or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious...

Page 3: ...ent LED light emitting diode display module The display also contains an Alarm Status LED See Fig 1 The display is easy to operate using 4 buttons and a group of 11 LEDs that indicate the following me...

Page 4: ...dditionally the System Pilot device can serve as a wall mounted temperature sensor for space temperature measurement The occupant can use the System Pilot device to change set points A security featur...

Page 5: ...e for the elevation Purchase these orifices from your local Carrier dealer Follow instructions in accessory Installation Instructions to install the correct orifices Power Supply All 208 230 v units a...

Page 6: ...int GAP ECON Alarm Relay ALRM Heating Configuration HEAT SCH L Local Holiday Schedules Alarm HIstory HIST MODE Cooling Status COOL Condenser Pressure C SCP C GAP SPT Offset Range STO R ALRM Economizer...

Page 7: ...e Notes Table 4 Fan Performance 48PGD04 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4 0 6 0 8 1 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 900 448 0 09 581 0 1...

Page 8: ...us bhp is 0 85 for low range motor drive and 0 85 for high range motor drive 3 See General Fan Performance Notes Table 6 Fan Performance 48PGF04 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSU...

Page 9: ...and 1 60 single phase for high range motor drive 3 See General Fan Performance Notes Table 8 Fan Performance 48PGE05 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4...

Page 10: ...cal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4 0 6 0 8 1 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1500 593 0 27 688 0 37 773 0 46 851 0 56 925 0 67 1600 620 0 32 7...

Page 11: ...single phase and 2 40 3 phase for high range motor drive 3 See General Fan Performance Notes Table 12 Fan Performance 48PGF06 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cf...

Page 12: ...ow range motor drive and 3 10 for high range motor drive 3 See General Fan Performance Notes Table 14 Fan Performance 48PGE07 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cf...

Page 13: ...motor drive and 3 10 for high range motor drive 3 See General Fan Performance Notes Table 16 Fan Performance 48PGD08 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4...

Page 14: ...low range motor drive and 3 10 for high range motor drive 3 See General Fan Performance Notes Table 18 Fan Performance 48PGF08 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW C...

Page 15: ...ow range motor drive and 3 70 for high range motor drive 3 See General Fan Performance Notes Table 20 Fan Performance 48PGE09 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cf...

Page 16: ...for high range motor drive All other rpms require a field supplied drive 2 Maximum continuous bhp is 2 40 for low range motor drive and 3 70 for high range motor drive 3 See General Fan Performance N...

Page 17: ...3 10 for low range motor drive and 3 70 for high range motor drive 3 See General Fan Performance Notes Table 24 Fan Performance 48PGF12 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg...

Page 18: ...9 AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 1 2 1 4 1 6 1 8 2 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3750 911 2 17 954 2 36 996 2 55 1037 2 75 1076 2 95 3950 930 2 39 972 2 5...

Page 19: ...RFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 1 2 1 4 1 6 1 8 2 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3750 920 2 21 963 2 40 1004 2 59 1045 2 79 1084 3 00 3950 940 2 44 982 2 64 1...

Page 20: ...AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 1 2 1 4 1 6 1 8 2 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3750 925 2 23 968 2 42 1009 2 62 1050 2 82 1089 3 02 3950 946 2 47 987 2 67 1027 2...

Page 21: ...Bhp 4500 937 2 56 987 2 88 1034 3 21 1079 3 53 1122 3 86 4800 959 2 82 1008 3 16 1054 3 51 1098 3 85 1141 4 20 5100 981 3 09 1030 3 46 1075 3 83 1119 4 20 1161 4 56 5400 1004 3 39 1052 3 78 1097 4 17...

Page 22: ...5 25 for mid low range motor drive and 7 50 for high range motor drive 3 See General Fan Performance Notes Table 30 Fan Performance 48PGF16 Vertical Units Airflow Available External Static Pressure i...

Page 23: ...04 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4 0 6 0 8 1 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 900 422 0 08 552 0 14 659 0 21 751 0 28 834 0 35 950 43...

Page 24: ...0 85 for low range motor drive and 0 85 for high range motor drive 3 See General Fan Performance Notes Table 34 Fan Performance 48PGF04 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in w...

Page 25: ...single phase and 2 40 3 phase for high range motor drive 3 See General Fan Performance Notes Table 36 Fan Performance 48PGE05 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW...

Page 26: ...formance 48PGD06 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4 0 6 0 8 1 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1500 521 0 22 628 0 31 718 0 40 800 0 49...

Page 27: ...single phase and 2 40 3 phase for high range motor drive 3 See General Fan Performance Notes Table 40 Fan Performance 48PGF06 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW...

Page 28: ...range motor drive and 3 10 for high range motor drive 3 See General Fan Performance Notes Table 42 Fan Performance 48PGE07 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cf...

Page 29: ...ontinuous bhp is 2 40 for low range motor drive and 3 10 for high range motor drive 3 See General Fan Performance Notes Table 44 Fan Performance 48PGD08 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STA...

Page 30: ...low range motor drive and 3 10 for high range motor drive 3 See General Fan Performance Notes Table 46 Fan Performance 48PGF08 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW...

Page 31: ...ow range motor drive and 3 70 for high range motor drive 3 See General Fan Performance Notes Table 48 Fan Performance 48PGE09 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW...

Page 32: ...other rpms require a field supplied drive 2 Maximum continuous bhp is 2 40 for low range motor drive and 3 70 for high range motor drive 3 See General Fan Performance Notes Table 50 Fan Performance 48...

Page 33: ...for low range motor drive and 3 70 for high range motor drive 3 See General Fan Performance Notes Table 52 Fan Performance 48PGF12 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIR...

Page 34: ...14 AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 1 2 1 4 1 6 1 8 2 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3750 853 1 93 898 2 11 941 2 30 983 2 49 1025 2 69 3950 869 2 12 912 2 3...

Page 35: ...08 AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 1 2 1 4 1 6 1 8 2 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3750 862 1 96 907 2 15 950 2 34 992 2 53 1033 2 73 3950 879 2 17 923 2 3...

Page 36: ...0 5 18 AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 1 2 1 4 1 6 1 8 2 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3750 868 1 99 912 2 17 955 2 36 997 2 56 1038 2 76 3950 885 2 19 928...

Page 37: ...m Bhp 4500 925 2 50 971 2 80 1015 3 10 1059 3 41 1101 3 73 4800 950 2 77 994 3 09 1037 3 41 1079 3 73 1120 4 06 5100 975 3 07 1019 3 40 1060 3 74 1101 4 08 1140 4 42 5400 1002 3 39 1044 3 74 1085 4 09...

Page 38: ...0 for low range motor drive 5 25 for mid low range motor drive and 7 50 for high range motor drive 3 See General Fan Performance Notes Table 58 Fan Performance 48PGF16 Horizontal Units Airflow Availab...

Page 39: ...able 60 Fan Performance 50PG04 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4 0 6 0 8 1 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 900 438 0 09 574 0 15 685 0 2...

Page 40: ...rformance 50PG06 Vertical Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4 0 6 0 8 1 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1500 568 0 25 667 0 34 753 0 44 833 0 54 90...

Page 41: ...pplied drive 2 Maximum continuous bhp is 2 40 for low range motor drive and 3 10 for high range motor drive 3 See General Fan Performance Notes Table 64 Fan Performance 50PG08 Vertical Units AIRFLOW A...

Page 42: ...ive All other rpms require a field supplied drive 2 Maximum continuous bhp is 2 40 for low range motor drive and 3 70 for high range motor drive 3 See General Fan Performance Notes Table 66 Fan Perfor...

Page 43: ...AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 1 2 1 4 1 6 1 8 2 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3750 878 2 03 922 2 22 965 2 41 1006 2 60 1047 2 80 3950 895 2 24 938 2 43...

Page 44: ...2 949 2 63 998 2 95 1043 3 27 1087 3 59 4800 916 2 53 967 2 87 1014 3 21 1060 3 55 1103 3 89 5100 935 2 76 985 3 12 1032 3 48 1076 3 84 1119 4 20 5400 953 3 00 1003 3 38 1050 3 76 1094 4 14 1136 4 52...

Page 45: ...rizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4 0 6 0 8 1 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 900 413 0 08 544 0 14 653 0 20 748 0 27 832 0 35 950 420 0 0...

Page 46: ...PG06 Horizontal Units AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 0 2 0 4 0 6 0 8 1 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1500 491 0 19 604 0 28 697 0 37 781 0 47 859 0 57 160...

Page 47: ...rpms require a field supplied drive 2 Maximum continuous bhp is 2 40 for low range motor drive and 3 10 for high range motor drive 3 See General Fan Performance Notes Table 74 Fan Performance 50PG08...

Page 48: ...ire a field supplied drive 2 Maximum continuous bhp is 2 40 for low range motor drive and 3 70 for high range motor drive 3 See General Fan Performance Notes Table 76 Fan Performance 50PG12 Horizontal...

Page 49: ...XTERNAL STATIC PRESSURE in wg AIRFLOW Cfm 1 2 1 4 1 6 1 8 2 0 Cfm Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3750 818 1 79 865 1 97 909 2 16 952 2 35 994 2 54 3950 832 1 97 877 2 16 920 2 35 963 2 55 100...

Page 50: ...1183 6 00 1218 6 44 1252 6 87 7500 1134 5 56 1173 6 02 1209 6 48 1244 6 93 1277 7 38 LEGEND Bhp Brake Horsepower Mid Low Range Motor Drive Required High Range Motor Drive Required NOTES 1 Motor drive...

Page 51: ...0 600 1680 05 Med Heat 1200 2000 940 2810 05 High Heat 1200 2000 1130 2820 06 Low Heat 1500 2500 940 2810 06 Med Heat 1500 2500 1130 2820 06 High Heat 1500 2500 1510 2520 07 Low Heat 1800 3000 940 281...

Page 52: ...60 3ph 0 80 2 4 3 2 08 575 3ph 0 80 2 4 2 4 08 208 3ph 0 84 3 1 8 8 Hi h 230 3ph 0 84 3 1 8 8 High 460 3ph 0 84 3 1 4 4 g 575 3ph 0 82 3 7 4 2 208 3ph 0 80 2 4 6 4 L 230 3ph 0 80 2 4 6 4 Low 460 3ph 0...

Page 53: ...m 1 to 200 Hp these continuous duty motors operate on 230 and 460 volt 60 Hz power If a motor does not fit into these specifications the motor does not have to be replaced by an EPACT compliant energy...

Page 54: ...eed to configure this item Space Temperature Sensor Control Direct Wired T 55 or T 56 Wire accessory space temperature sensor s to the T 55 terminals on the field connection terminal board located at...

Page 55: ...Press ENTER to go into Edit mode and the first two digits of the 00 00 will start flashing Use the or key to display the correct value for hours in 24 hour military time Press 7 ENTER and hour value...

Page 56: ...Unoccupied Time Item Value Units scrolls again B MON 1 NO Monday In Period ENTER NO Scrolling stops Y YES Select YES ENTER YES Change accepted ESCAPE MON 1 YES Monday In Period Item Value Units scrol...

Page 57: ...t Table 86 Service Test Modes and Submodes Directory DISPLAY MENU SUB MENU NAME EXPANDED NAME VALUES UNITS DEFAULT CCN TABLE SUB TABLE CCN NAME SERVICE TEST MAINTENANCE DISPLAY TEST Field Service Test...

Page 58: ...2 24 VAC signal input NOTE On units with Humidi MiZer the TB1 Humidistat terminals 1 and 2 are the same as the TB1 Fire Shutdown terminals 1 and 2 on a standard unit See Fire Shutdown section Humidit...

Page 59: ...S 7 24 VAC signal input NOTE An IAQ switch cannot be used if an enthalpy switch is already on this input IAQ Sensor For units with the economizer option or accessory and the ECB control board the IAQ...

Page 60: ...in Effect T OVR Displays if the state of occupancy is currently occupied due to an override Linkage Active LINK Displays if a linkage master in a zoning system has established linkage with this unit...

Page 61: ...s for cooling A setting of 0 minutes indicates Temperature Compensated Start in Cooling is not permitted Temperature Compensated Start Heating Factor TCS H This factor is used in the equation of the T...

Page 62: ...Thermosat Control To operate the unit in Thermostat mode the Unit Control Type Configuration UNIT U CTL configuration must be set to 2 Thermostat There are up to four types of thermostat control depen...

Page 63: ...around its steady state number of stages For example if the correct number of stages is between 0 and 1 this method will cause the first stage to cycle If the correct number of stages is between 1 an...

Page 64: ...diode LED is provided on the IGC to indicate its status During normal operation the LED is continuously on See the Troubleshooting section if the LED is off or flashing The IGC is located behind gas s...

Page 65: ...will add a stage of heating when Heat Demand is greater than the SPT Heat Demand Level plus 0 5 F DMD H HT PD 0 5 and the heat demand is changing at a rate greater than 0 3 F per minute The control us...

Page 66: ...splayed at the scrolling marquee and the CCN tables during heating mode This setting should only be used if the original SAT sensor is replaced by an accessory SAT sensor located in the supply duct do...

Page 67: ...e building is unoccupied Configuration ECON UEFC 2 Preoccupancy When UEFC 2 unoccupied free cooling can only occur when the time to the next occupied period is less than Configuration ECON FC TM minut...

Page 68: ...EN VALVE 3 WAY VALVE RH1 x RH2 x CV x C07003 Fig 9 Normal Cooling Mode Humidi MiZert System COMP COND COIL HUMIDI MIZER COIL EVAP COIL INDOOR ENTERING AIR OUTDOOR AIR METERING DEVICE CLOSED VALVE OPEN...

Page 69: ...Up the System The system requires installation and configuration of either a space relative humidity sensor or a relative humidity switch input See the Third Party Control section for wiring diagram...

Page 70: ...MiZer equipped units Units with multiple circuits can operate with a combination of Reheat1 and Reheat2 circuits as determined by the amount of space cooling demand See Appendix B for complete tables...

Page 71: ...Valve Locations 48 50PG03 07 RH1A CVA RH2A LEGEND CV Cooling Valve RH Reheat Valve C07006 Fig 13 Humidi MiZer Systemt Valve Locations 48 50PG08 14 RH1B RH1A RH2B CVA RH2A CVB RH2C RH1C CVC LEGEND CV...

Page 72: ...ent range the ppm display range must be reconfigured by entering new values for Configuration AIR Q I 4M and Configuration AIR Q I 20M IA CF 0 No IAQ IA CF 0 signifies that there is no IAQ sensor inst...

Page 73: ...73 C07009 Fig 15 Air Baffle Dimensions 48 50PG C03 16...

Page 74: ...CF 2 DCV NC The Demand Control Ventilation DCV allows the economizer minimum position to be decreased when there is no IAQ problem If IAQ is low the economizer minimum position is Minimum IAQ Damper P...

Page 75: ...ION RANGE UNITS CCN POINT TCS C Temp Cmp Strt Cool Factr 0 60 min TCSTCOOL TCS H Temp Cmp Strt Heat Factr 0 60 min TCSTHEAT Temp Comp Strt Cool Factr TCS C This is the factor for the start time bias e...

Page 76: ...mes This information can be seen in linkage maintenance tables of the Linkage Coordinator and the RTU it is updated at approximately 1 minute intervals For information on set up and configuration see...

Page 77: ...d ECB each have one green LED The Local Equipment Network LEN LED should always be blinking whenever power is on If LEN LED is not blinking check LEN connections for potential communication errors J3...

Page 78: ...cuit B Manual Faulty transducer faulty 5 V power supply or loose connection T101 Circuit C Suction Pressure Transducer Failure Shutdown Circuit C Manual Faulty transducer faulty 5 V power supply or lo...

Page 79: ...hutdown If IDF F YES then Manual otherwise automatic Bad Fan Status Switch Configuration incorrect T409 Fan Status Switch OFF Contactor ON If IDF F Yes then Unit Shutdown If IDF F YES then Manual othe...

Page 80: ...he unit control type is configured for Space Sensor versus Thermostat Cooling and heating will not operate For economizer equipped units the economizer will still operate for ventilation This alert re...

Page 81: ...oard replacement may be necessary Cycling power to the control and reconfiguring the critical control points should be tried before board replacement Check the configurations for the following critica...

Page 82: ...ice Test INDP E CAL using the Service Test menu The economizer calibration procedure will try to find new maximum open and closed positions If the alert does not clear automatically after the calibrat...

Page 83: ...ration of the heat stages and indoor fan may be verified by using the Service Test mode See Table 86 Gas Heat 48PG Units See Table 96 for general gas heating service analysis See Fig 14 for service an...

Page 84: ...tricted Clean coil or remove restriction Excessive Condenser Pressures Loose condenser thermistors Tighten thermistors Excessive Condenser Pressures Dirty condenser coil Clean coil Refrigerant overcha...

Page 85: ...t1 Valve Test Service Test HMZR CRC using ComfortLink Scrolling Marquee No 24V signal to input terminals Check CRC Relay Operation CV or RH1 Valve Operation g p Check Wiring CV or RH1 Valve Operation...

Page 86: ...mum position setting Economizer Operation is Limited to Minimum Position Outdoor air temperature is above economizer high temperature lockout Adjust the high temperature lockout setting if it is incor...

Page 87: ...87 LEGEND IDM Induced Draft Motor IGC Integrated Gas Unit Controller NOTE Thermostat Fan Switch in the AUTO position C07014 Fig 17 IGC Service Analysis Logic 48 50PG C03 16...

Page 88: ...are set in the Configuration TRIM menu for the display or in the Maintenance TRIM table for CCN See the Indoor Air Quality section for available adjustments to IAQ and OAQ sensor readings The space te...

Page 89: ...it 24V circuit breaker transformer and wiring to the IGC 1 Flash Indoor Fan On Off Delay Modified 5 seconds subtracted from On delay 5 seconds added to Off delay 3 min max Power reset High temperature...

Page 90: ...ters Replace air filters Inadequate Heating Thermostat or occupancy schedule setpoint only calling for W1 Allow time for W2 to energize Heat undersized for load Decrease load or increase size of heate...

Page 91: ...erature Thermistor Location 48 50PG08 14 THERMISTOR LOCATION SCT B THERMISTOR LOCATION SCT C THERMISTOR LOCATION SCT A MOTORMASTER SENSOR LOCATION THERMISTOR LOCATION SCT A THERMISTOR LOCATION SCT C T...

Page 92: ...108 12 4 273 58 781 98 1 894 6 098 184 0 491 1 089 13 4 254 57 039 99 1 867 5 961 185 0 483 1 070 14 4 235 55 319 100 1 841 5 827 186 0 476 1 052 15 4 215 53 693 101 1 815 5 698 187 0 468 1 033 16 4 1...

Page 93: ...272 561 13 3 124 28 473 97 1 122 3 099 181 0 268 551 14 3 103 27 624 98 1 104 3 031 182 0 264 542 15 3 082 26 804 99 1 086 2 964 183 0 259 533 16 3 060 26 011 100 1 068 2 898 184 0 255 524 17 3 038 2...

Page 94: ...the operating software and controls the operation of the unit The MBB continuously monitors input output channel information received from its inputs and from the Economizer Control Board ECB The MBB...

Page 95: ...95 NOTES 1 Use TB1 5 and TB1 6 for remote occupancy switch 2 See Legend on page 97 C07019 Fig 22 Typical Control Wiring Schematic 48PG03 16 48 50PG C03 16...

Page 96: ...96 NOTES 1 Use TB1 5 and TB1 6 for remote occupancy switch 2 See Legend on next page C07020 Fig 23 Typical Control Wiring Schematic 50PG03 16 48 50PG C03 16...

Page 97: ...97 C07021 Fig 24 Typical Power Wiring Schematic and Legend 48 50PG16 Shown 48 50PG C03 16...

Page 98: ...6 for remote occupancy switch Remember to configure software See controls and troubleshooting guide 2 Use Legend on page 100 C07022 Fig 25 Typical Control Wiring Schematic with Humidi MiZert System 48...

Page 99: ...for remote occupancy switch Remember to configure software See controls and troubleshooting guide 2 Use Legend on next page 2 1 C07023 Fig 26 Typical Control Wiring Schematic with Humidi MiZert System...

Page 100: ...100 C07024 Fig 27 Typical Power Wiring Schematic with Humidi MiZert System and Legend 48PG16 Shown 48 50PG C03 16...

Page 101: ...RESSOR S OAT SCT COMPRESSOR CONTACTOR CAPACITOR CURRENT SENSOR TB1 LOW VOLTAGE TERMINAL STRIP OFC CCHR MBB ECB CB IGC TRAN 1 TRAN 2 UNIT CONTROL BOX IFC NOTE See Legend on page 100 C07025 Fig 28 Typic...

Page 102: ...Usage section for further details Accessory Navigatort Display The accessory hand held Navigator display can be used with the 48 50PG series units See Fig 34 The Navigator display operates the same w...

Page 103: ...ection switch input J8 15 16 SSP A Suction pressure circuit A compressor A suction analog input J8 18 20 SSP B Suction pressure circuit B compressor B suction analog input J8 21 23 SSP C Suction press...

Page 104: ...quality switch economizer space or return switch input J4 4 3 IAQ Indoor air quality sensor space or return 4 20 mA J5 2 3 OAQ or SP RH Outdoor air quality sensor or Space humidity sensor economizer...

Page 105: ...Speed sensor gas section analog input J1 1 3 FS T1 Flame sensor gas section switch input W Heat stage 1 MBB 24 VAC J2 2 RS Rollout switch gas section switch input J2 5 6 LS Limit switch gas section sw...

Page 106: ...10 VDC output 2 10 VDC output J10 6 8 9 Economizer signal common economizer VDC J10 3 5 10 EC CP EC AP Economizer actuator digital control Economizer actuator analog control economizer communication 2...

Page 107: ...building only To connect the unit to the network 1 Turn off power to the control box 2 Cut the CCN wire and strip the ends of the red white ground and black conductors Substitute appropriate colors fo...

Page 108: ...ROL DAV DAV FAN POWERED MIXING BOX TO ADDITIONAL TERMINALS HEATING COOLING UNITS BUILDING SUPERVISOR ROOFTOP UNIT CL ROOFTOP UNIT CL ROOFTOP UNIT CL ROOFTOP UNIT CL CCN BUS CL COMFORT CONTROLLER LEGEN...

Page 109: ...N 33ZCT55SPT 2 3 4 5 6 1 SW1 SEN SET Cool Warm WHT T56 BLK GND RED SPT RED WHT GND BLK CCN COM SENSOR WIRING JUMPER TERMINALS AS SHOWN C07036 Fig 38 T 56 Space Temperature Sensor Wiring P N 33ZCT56SPT...

Page 110: ...2 SPACE TEMPERATURE AVERAGING 4 T 55 SENSOR APPLICATION SPACE TEMPERATURE AVERAGING 9 T 55 SENSOR APPLICATION LEGEND TB Terminal Block ______ Factory Wiring _ _ _ _ Field Wiring C07032 Fig 40 Space T...

Page 111: ...r When installing this accessory the unit must be configured for fan status by setting Configuration UNIT FN SW to normally open 1 or normally closed 2 Normally open 1 is the preferred configuration E...

Page 112: ...in the direction of the fins Coil surfaces can be easily damaged fin edges can be easily bent over and damage to the coating of a protected coil if the tool is applied across the fins NOTE Use of a wa...

Page 113: ...Installation Instructions for type and size Outdoor Air Inlet Screens Clean screens with steam or hot water and a mild detergent Main Burner At the beginning of each heating season inspect for deterio...

Page 114: ...ugs and wiring are not pinched between fan housing and unit sheet metal post CAUTION 6 To replace fan deck to operating position slide fan deck back into the unit Secure with the two no 10 screws remo...

Page 115: ...bes and indoor coil should be evacuated to 500 microns Always break a vacuum with dry nitrogen The two possible methods are the deep vacuum method and the triple evacuation method Deep Vacuun Method T...

Page 116: ...e gauge to the compressor discharge service valve Connect temperature sensing device to the liquid line between the condenser and the TXV thermostatic expansion valve and insulate it so that ambient t...

Page 117: ...0 150 150 200 200 25 250 300 00 350 350 400 400 450 450 500 500 550 550 600 600 Compre ss ssor Disc ischa rge Pre ss ssure psig sig Add dd Cha harge if Abov bove the the Cur urve Remove ve Ch Char arg...

Page 118: ...g g Temp Temp eratu eratu re re Deg Deg rees rees F F C06266 Fig 53 Charging Chart 48 50PG12 R4 R410 10A A REF REFRI RIG GE ERANT RANT A AL LL L O OUT UTDO DOO OR R F FANS ANS M MUS UST T B BE E R RU...

Page 119: ...56 Gas Valve 48PG08 14 Shown Recovery cylinder service pressure rating must be 400 psig Puron systems should be charged with liquid refrigerant Use a commercial type metering device in the manifold ho...

Page 120: ...unit for altitudes up to 7 000 ft Main Burners 48PG Only For all applications main burners are factory set and should require no adjustment Main Burner Removal 1 Shut off field supplied manual main g...

Page 121: ...ction devices reset automatically Disconnect and lock out power when servicing motor Indoor fan motors 5 hp and larger are equipped with a manual reset calibrated trip magnetic circuit breaker and ove...

Page 122: ...Starts xxxxxx ST_B1 Forcible C1 Compressor C1 Starts xxxxxx ST_C1 Forcible CCH Crankcase Heat Starts xxxxxx ST_CCH Forcible IDF Indoor Fan Starts xxxxxx ST_IDF Forcible OFC 1 Outdoor Fan 1 Starts xxx...

Page 123: ...xxx ppm ECONDISP IAQ OAT Outdoor Air Temperature xxx x dF ECONDISP OA_TEMP ENTH Outdoor Enthalpy Switch High Low ENTHALPY OAQ OAQ Level Sensor xxxx ppm OAQ PE 1 Power Exhaust 1 Relay On Off PE_1 PE 2...

Page 124: ...2 B Test On Off Off TESTHMZR S2_RH2_B Forcible RH2 C Reheat2 C Test On Off Off S2_RH2_C Forcible CRC Cool Reheat1 Valve Test On Off Off S_CRC Forcible RHV A Reheat2 Valve A Test On Off Off S_RH2_A For...

Page 125: ...put On Off UINPUT W1 Forcible W2 Thermostat W2 Input On Off W2 Forcible G Thermostat G Input On Off G Forcible GEN I General Inputs FIL S Filter Status Switch Dirty Clean FILTSTAT FAN S Fan Status Swi...

Page 126: ...MiZer FIOP 1 Humidi MiZer FIOP HUMSTCFG 61 69 TCS C Temp Cmp Strt Cool Factr 0 to 60 mins 0 TCSTCOOL 61 75 TCS H Temp Cmp Strt Heat Factr 0 to 60 mins 0 TCSTHEAT 61 75 COOL Cooling Configuration N CI...

Page 127: ...T Low Suction Control LOW SUCTION CONTROL SST O Suction OK Temperature 10 to 50 dF 18 SSTOK SST 1 Low Suction Level 1 10 to 50 dF 20 SSTLEV1 81 SST 2 Low Suction Level 2 5 to 50 dF 15 SSTLEV2 81 SST 3...

Page 128: ...4 66 FOD E Fan off Delay Elect Heat 10 to 600 sec 30 ELEC_FOD 66 FOD G Fan off Delay Gas Heat 45 to 600 sec 45 GAS_FOD 64 HT LO Heating Lockout Temp 40 to 125 dF 75 OATLHEAT 64 66 SAT H SAT Heat Mode...

Page 129: ...Sensor Failure Yes No Yes SPACE_AL A SRT SAT RAT Sensor Failure Yes No Yes SATRATAL A OAT OAT Thermistor Failure Yes No Yes OAT_AL A CS Current Sensor Failure Yes No Yes CS_AL A CMP Compressor Failure...

Page 130: ...hursday in Period Yes No No SCH L Display only FRI x Friday in Period Yes No No SAT x Saturday in Period Yes No No SUN x Sunday in Period Yes No No HOL x Holiday in Period Yes No No repeat up to x 8 P...

Page 131: ...dF SATMIN_L SA TR Supply Air d dt F min xxxx x SAT_TREND SA DR SAT Delta Reference Temp xxx x dF SAT_REF SPT Space Temperature SPT Space Temperature xxx x dF SPACE_T Forcible DMD C Cooling Demand xxx...

Page 132: ...to 130 dF RAT_CAL Forcible Return Air Temp Trim 30 to 30 F RAT_OFF Forcible OCCDEFM CCN only Occupancy Supervisory OCCDEFM CCN only Current Mode 1 Occup 0 1 MODE Current Occup Period 0 to 8 PER_NO Tim...

Page 133: ...ype configuration 1 and 2 Stage Y1 Thermostat Control Type configuration 2 ECONO AVAILABLE Y1 Y2 HUMIDISTAT CIRCUIT A CIRCUIT B ECONOMIZER NO OFF OFF LOW OFF OFF Min Position Econo closed if fan off N...

Page 134: ...g Subcooling Subcooling Min Position alarm T411 Y2 without Y1 NO ON ON HIGH Subcooling Subcooling Subcooling Min Position NO ON OFF LOW ON ON OFF Min Position NO OFF ON LOW ON ON ON Min Position alarm...

Page 135: ...FN SW Fan Status Switch 0 No Switch 1 Normally Open 2 Normally Closed 0 no FIOP 1 FIOP FL SW Filter Status Switch 0 No Switch 1 Normally Open 2 Normally Closed 0 no FIOP 1 FIOP FS SW Fire Shutdown Swi...

Page 136: ...07 3 08 16 CIR C Circuit C CS C1 C1 Current Sensing Enable Disable Disable 03 14 Enable 16 C1 FN C Circuit Level 1 Fans 0 to 7 0 03 14 1 16 C2 FN C Circuit Level 2 Fans 0 to 7 0 03 14 3 16 C3 FN C Ci...

Page 137: ...as 2 Electric 0 50 series with no electric heat 1 48 series 2 50 series with electric heat N HTR Number of Heat Stages 1 to 2 1 48 series 1 phase 50 series 15kW 2 48 series 3 phase 50 series 15kW MRT...

Page 138: ...osed 3 Override Normally Open 4 Override Normally Closed 0 II FN IAQ Switch Fan Config 0 Never 1 Only While Occupied 2 Always 0 AQ MN Econo Min IAQ Position 0 to 100 10 EC MN Econo Minimum Position 0...

Page 139: ...umber 1 to 239 1 CCN B CCN Bus Number 0 to 239 0 BAUD CCN Baud Rate 1 2400 2 4800 3 9600 4 19200 5 38400 3 BROD CCN Broadcast Configuration B TIM CCN Time Date Broadcast Yes No No B OAT CCN OAT Broadc...

Page 140: ...SOR j VERIFY CONFIGURATION VALUES FOR ELECTRONIC CONTROLS REFER TO CONTROL SET UP CHECKLIST j VERIFY THAT CRANKCASE HEATERS HAVE BEEN ENERGIZED FOR AT LEAST 24 HOURS II START UP ELECTRICAL SUPPLY VOLT...

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