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23

Fig. 39 — 

Sensor Cleaning Diagram

3. Squeeze the retainer clips on both sides of the optic housing.

4. Lift the housing away from the printed circuit board.

5. Gently remove dirt and debris from around the optic plate

and inside the optic housing.

6. Replace the optic housing and sensor cover.

7. Connect power to the duct detector then perform a sensor

alarm test.

Indicators

NORMAL STATE
The smoke detector operates in the normal state in the absence

of any trouble conditions and when its sensing chamber is free

of smoke. In the normal state, the Power LED on both the sen

-

sor and the controller are on and all other LEDs are off.
ALARM STATE
The smoke detector enters the alarm state when the amount of

smoke particulate in the sensor’s sensing chamber exceeds the

alarm threshold value. (See Table 4.) Upon entering the alarm

state:

• The sensor’s Alarm LED and the controller’s Alarm LED

turn on.

• The contacts on the controller’s two auxiliary relays switch

positions.

• The  contacts  on  the  controller’s  alarm  initiation  relay

close.

• The  controller’s  remote  alarm  LED  output  is  activated

(turned on).

• The  controller’s  high  impedance  multiple  fan  shutdown

control line is pulled to ground Trouble state.

The SuperDuct™ duct smoke detector enters the trouble state

under the following conditions:

• A sensor’s cover is removed and 20 minutes pass before it

is properly secured.

• A  sensor’s  environmental  compensation  limit  is  reached

(100% dirty).

• A wiring fault between a sensor and the controller is detected.

An internal sensor fault is detected upon entering the trouble

state:

• The contacts on the controller’s supervisory relay switch

positions. (See Fig. 40.)

• If a sensor trouble, the sensor’s Trouble LED the control

-

ler’s Trouble LED turn on.

• If  100%  dirty,  the  sensor’s  Dirty  LED  turns  on  and  the

controller’s Trouble LED flashes continuously.

• If a wiring fault between a sensor and the controller, the

controller’s Trouble LED turns on but not the sensor’s.

Table 4 — 

Detector Indicators 

 

Fig. 40 — 

Controller Assembly

NOTE: All troubles are latched by the duct smoke detector. The

trouble condition must be cleared and then the duct smoke detec

-

tor must be reset in order to restore it to the normal state.
RESETTING ALARM AND TROUBLE CONDITION TRIPS
Manual reset is required to restore smoke detector systems to

Normal operation. For installations using two sensors, the duct

smoke detector does not differentiate which sensor signals an

alarm  or  trouble  condition.  Check  each  sensor  for Alarm  or

Trouble status (indicated by LED). Clear the condition that has

generated the trip at this sensor. Then reset the sensor by press

-

ing and holding the reset button (on the side) for 2 seconds.

Verify that the sensor’s Alarm and Trouble LEDs are now off.

At the controller, clear its Alarm or Trouble state by pressing and

holding the manual reset button (on the front cover) for 2 seconds.

Verify that the controller’s Alarm and Trouble LEDs are now

off. Replace all panels.

Troubleshooting

CONTROLLER’S TROUBLE LED IS ON
1. Check the Trouble LED on each sensor connected to the

controller. If a sensor’s Trouble LED is on, determine the

cause and make the necessary repairs.

2. Check the wiring between the sensor and the controller. If

wiring is loose or missing, repair or replace as required.

CONTROLLER’S TROUBLE LED IS FLASHING
1. One or both of the sensors is 100% dirty.

2. Determine which Dirty LED is flashing then clean that sen

-

sor assembly as described in the detector cleaning section.

SENSOR’S TROUBLE LED IS ON
1. Check the sensor’s Dirty LED. If it is flashing, the sensor

is dirty and must be cleaned.

2. Check the sensor’s cover. If it is loose or missing, secure

the cover to the sensor housing.

3. Replace sensor assembly.
SENSOR’S POWER LED IS OFF
1. Check the controller’s Power LED. If it is off, determine

why the controller does not have power and make the nec

-

essary repairs.

HVAC DUCT

SAMPLING

TUBE

RETAINER
CLIP

OPTIC
PLATE

OPTIC
HOUSING

SENSOR 
HOUSING

AIRFLOW

CONTROL OR 

INDICATOR

 DESCRIPTION

Magnetic test/

reset switch

Resets the sensor when it is in the alarm or trouble 

state. Activates or tests the sensor when it is in the 

normal state.

Alarm LED 

Indicates the sensor is in the alarm state.

Trouble LED 

Indicates the sensor is in the trouble state.

Dirty LED 

Indicates the amount of environmental 

compensation used by the sensor (flashing 

continuously = 100%)

Power LED 

Indicates the sensor is energized.

ALARM

POWER

TEST/RESET
SWITCH

TROUBLE

RESET

ALARM

TROUBLE

POWER

Summary of Contents for 48JC04-06

Page 1: ...ER TESTS 21 Sensor Alarm Test 21 Controller Alarm Test 21 Dirty Controller Test 21 Dirty Sensor Test 21 Changing the Dirt Sensor Test 22 Remote Station Test 22 SD TRK4 Remote Alarm Test Procedure 22 R...

Page 2: ...stallation reliability or operation WARNING UNIT OPERATION AND SAFETY HAZARD Failure to follow this warning could cause personal injury death and or equipment damage R 410A refrigerant systems operate...

Page 3: ...ns will need to be periodically replaced or cleaned Filters RETURN AIR FILTERS Return air filters are disposable fiberglass media type Access to the filters is through the small lift out panel located...

Page 4: ...o directly control RPM Setting the Fan Speed with the SystemVu controls The Fan Speed settings are accessed through the SystemVu interface 1 Check the job specifications for the CFM cubic feet per min...

Page 5: ...art up Operation and Trouble shooting Instructions NOTE Values in the Field Accessories section are RPM adders Fig 7 Example of Fan Speed Set Up Labels for SystemVu Controls Field Accessories 2500 Eco...

Page 6: ...trol Wiring Diagram Removing the Motor and Fan Assembly NOTE Due to press fit design of composite Rotor on Motor it is highly recommended that any time a motor is replaced the fan rotor is replaced as...

Page 7: ...otor wire harness into keyhole feature on the side of the stator and pull wire harness out through grommet 8 Install rotor on motor by lining up one of 9 holes on com posite rotor with one of 9 holes...

Page 8: ...ded fibers must be completely removed prior to using low velocity clean water rinse PERIODIC CLEAN WATER RINSE A periodic clean water rinse is very beneficial for coils that are applied in coastal or...

Page 9: ...ipment to flush down between the 2 coil sections to remove dirt and debris If a coil cleaner is used be sure to rinse the coils completely before reassembly 11 Move the inner coil back into position R...

Page 10: ...etered through the valve seat is de pendent upon the following 1 Superheat temperature is sensed by cap tube sensing bulb on suction tube at outlet of evaporator coil This tempera ture is converted in...

Page 11: ...e entire core body if neces sary Service tools are available from RCD that allow the re placement of the check valve core without having to recover the entire system refrigerant charge Apply compresso...

Page 12: ...pe normally used Charts are based on charging the units to the correct sub cooling for the various operating conditions Accurate pressure gage and temperature sensing device are required Connect the p...

Page 13: ...Chart Unit must be put in Test Mode and set the Humidimizer test compressor speed to 4500 Remove Charge if Below the Curve 48TC004273 REV Add Charge if Above the Curve Outdoor Coil Leaving Temperatur...

Page 14: ...stops on the fan shaft 5 Tighten set screw to 60 in lb 6 78 Nm 6 Replace condenser fan assembly When replacing the con denser fan assembly follow the screw pattern sequence shown in Fig 26 The screws...

Page 15: ...15 Fig 26 Condenser Fan Assembly Screw Pattern Sequence 1 2 3 4 5 NO SCREW Blank Tab...

Page 16: ...nd correct Defective thermostat Replace thermostat Faulty outdoor fan cooling or indoor fan heating motor or capacitor Replace faulty part Restriction in refrigerant system Locate restriction and remo...

Page 17: ...ose 125 v 15 A circuit powered from a source elsewhere in the building Observe national and local codes when selecting wire size fuse or breaker requirements and disconnect switch size and location Ro...

Page 18: ...prevent smoke from circulating throughout the building It is not to be used as a life saving device Controller The controller see Fig 30 includes a controller housing a printed circuit board and a cle...

Page 19: ...Fig 32 Access is through the fan access panel The sampling tube inlet extends through the fan deck into a high pressure area The controller is locat ed on a bracket to the right of the return filter...

Page 20: ...air smoke sensor module and its detec tor plate 3 Rotate the detector plate so the sensor is facing outwards and the sampling tube connection is on the bottom See Fig 36 Fig 36 Return Air Smoke Detec...

Page 21: ...The dirty sensor test provides an indication of the sensor s abil ity to compensate for gradual environmental changes A sensor that can no longer compensate for environmental changes is considered 10...

Page 22: ...flashing continuously or sooner if conditions warrant 1 Disconnect power from the duct detector then remove the sensor s cover See Fig 39 2 Using a vacuum cleaner clean compressed air or a soft brist...

Page 23: ...tor must be reset in order to restore it to the normal state RESETTINGALARM AND TROUBLE CONDITION TRIPS Manual reset is required to restore smoke detector systems to Normal operation For installation...

Page 24: ...30 F 5 F 1 C 3 C Reset is automatic at 45 F 7 C SUPPLY INDOOR FAN MOTOR PROTECTION Disconnect and lockout power when servicing fan motor The standard supply fan motor is equipped with internal over cu...

Page 25: ...his switch also prevents operation when the propane tank lev el is low which can result in gas with a high concentration of impurities additives and residues that have settled to the bot tom of the ta...

Page 26: ...e projection Refer to Fig 46 for maximum projection dimension for orifice face to manifold tube Fig 46 Orifice Projection REMOVAL AND REPLACEMENT OF GAS TRAIN See Fig 41 45 47 and 48 1 Shut off manual...

Page 27: ...sovers are installed between two burners the flame will not ignite properly 7 Reinstall burner rack as described in Removal and Replacement of Gas Train section REMOVING THE HEAT EXCHANGER The followi...

Page 28: ...fan deck 13 Remove the heat exchanger from the unit 14 Separate the following from the heat exchanger inducer fan motor assembly flue cover assembly retainer regula tor regulator gasket and if a Low N...

Page 29: ...y and the indoor evaporator fan ON OFF times will be reset The LED error code can be observed through the viewport During servicing refer to the label on the control box cover or Table 9 for an explan...

Page 30: ...30 Fig 52 Integrated Gas Controller IGC Board RED LED STATUS...

Page 31: ...s line Drain water and install drip leg to trap water No power to furnace Check power supply fuses wiring and circuit breaker No 24 v power supply to control circuit Check transformer Transformers wit...

Page 32: ...ll W Off Power reset for LED reset 4 consecutive limit switch faults within a single call for heat See Limit Switch Fault 5 Flashes Ignition Fault No gas heating Heat call W Off Power reset for LED re...

Page 33: ...read sensor values and test the unit The interface is located in the main control box Through the SystemVu interface the user can access all of the inputs and outputs to check on their values and sta...

Page 34: ...34 Fig 55 Locations of Air Temperature Sensors RETURN AIR TEMPERATURE RAT SENSOR OUTDOOR AIR TEMPERATURE OAT SENSOR SUPPLY AIR TEMPERATURE SAT SENSOR DETAIL A SEE DETAIL A...

Page 35: ...f a high current or high temperature situation This high current is determine based on the speed ranges so not just one current limit The drive board has its own built in startup and speed ramp protec...

Page 36: ...converter board or drive board Use the con verter board error code table Table 16 for troubleshooting If the drive board is folding back the speed to protect the current the run ning RPM will alternat...

Page 37: ...1 SWITCH 2 SWITCH 3 SWITCH 4 04 3Ton 3 3 1 1 05 4Ton 3 4 1 1 06 5Ton 3 5 5 1 Table 15 Converter Board Foldback Codes FOLDBACK CODE FOLDBACK DESCRIPTION Sd01 Configuration Status EEPROM FLASH Sd02 Spee...

Page 38: ...5 below the specified voltage for the drive 2 Check the DC bus voltage if it is 385VDC 3 Check the compressor is operating within the specified limits 4 If the problem still persists then it is possib...

Page 39: ...mpressor is operating within specified limits 3 Check the mounting screws on the drive make sure they are tight 4 If the problem still persists replace the drive E 31 Comms to DSP Communication Lost R...

Page 40: ...rive are possibly defective If problem persists replace the drive E 62 Stator Heater Overcurrent Reg 83 85 Bit13 Compress windings are drawing more current than expected in stator heater mode If probl...

Page 41: ...g out of the board See Fig 59 and Table 17 for more details on the filter board Fig 59 Filter Board Table 17 Filter Board Inputs Outputs TERMINAL LABEL DESCRIPTION TYPE CONNECTOR L1_IN L2_IN L3_IN Sup...

Page 42: ...they are the same CHOKE The choke is the heaviest component and used to protect the DC bus from voltage spikes This is wired between the DC output of the drive board and the DC input to the capacitor...

Page 43: ...r accuracy etc will have a label on the economizer Any economizer without this label does not meet California s Title 24 The five year limited parts warranty referred to in section 140 4 only applies...

Page 44: ...Refer to the Controls Start up Operation and Troubleshooting Instructions manual for the specific DDC In spect the SAT sensor for relocation as intended during installa tion Inspect special wiring as...

Page 45: ...ers and heating controls move thermostat setpoint above room temperature and verify that the burners light and evaporator fan is energized Check heating effect then lower the thermostat setting below...

Page 46: ...s has elapsed since the last call for heating The evaporator fan off delay can also be modified Once the call for heating has ended there is a 10 minute period during which the modification can occur...

Page 47: ...Louvered Hail Guard R Cu Cu Al Cu Louvered Hail Guard S Cu Cu Cu Cu Louvered Hail Guard Voltage 1 575 3 60 5 208 230 3 60 6 460 3 60 Design Revision Factory Design Revision Base Unit Controls 3 System...

Page 48: ...2 17 2 17 Total Face Area ft2 5 5 5 5 5 5 EVAPORATOR FAN AND MOTOR Standard Static 3 Phase Motor Qty Drive Type 1 Direct 1 Direct 1 Direct 1 Direct 1 Direct 1 Direct Max Cont BHP 0 44 0 44 0 72 0 72...

Page 49: ...nnection Size 1 2 in NPT 1 2 in NPT 1 2in NPT Rollout Switch Opens Closes F 195 115 195 115 195 115 Temperature Rise F 50 85 35 65 30 65 HIGH No of Stages No of Burners total 2 3 2 3 Connection Size 1...

Page 50: ...u select the best motor drive combination for your application 5 The Fan Performance tables offer motor drive recommen dations In cases when two motor drive combinations would work the lower horsepowe...

Page 51: ...2190 0 73 2301 0 85 2406 0 97 975 1980 0 54 2104 0 65 2221 0 76 2331 0 88 2436 1 01 1050 2015 0 57 2138 0 68 2253 0 80 2362 0 92 2466 1 04 1125 2051 0 60 2172 0 71 2286 0 83 2395 0 96 1200 2088 0 63...

Page 52: ...9 2 2138 9 8 1125 2051 9 4 2172 9 9 1200 2088 9 5 1275 2127 9 7 1350 2167 9 9 1425 1500 Medium Static 1092 2190 RPM 48JC 04 THREE PHASE HIGH STATIC 3 TON VERTICAL SUPPLY RPM VDC CFM AVAILABLE EXTERNA...

Page 53: ...53 1 21 2351 1 38 1300 1980 0 82 2089 0 96 2194 1 12 2293 1 28 2389 1 44 1400 2029 0 88 2136 1 03 2238 1 19 2336 1 35 2430 1 52 1500 2080 0 95 2185 1 10 2285 1 26 2381 1 43 2473 1 60 1600 2131 1 02 22...

Page 54: ...1600 2131 9 8 1700 1800 1900 2000 Medium Static 1190 2170 RPM 48JC 05 THREE PHASE HIGH STATIC 4 TON VERTICAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM Vdc RPM...

Page 55: ...26 2381 1 43 2473 1 60 1625 2145 1 04 2249 1 20 2347 1 37 2440 1 53 2530 1 71 1750 2212 1 14 2314 1 31 2410 1 48 2502 1 65 2590 1 84 1875 2280 1 25 2381 1 43 2476 1 60 2566 1 78 2653 1 97 2000 2351 1...

Page 56: ...2280 9 5 2381 10 0 2000 2351 9 8 2125 2250 2375 2500 Medium Static 1387 2390 RPM 48JC 06 THREE PHASE HIGH STATIC 5 TON VERTICAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6...

Page 57: ...5 0 83 2390 0 95 975 1965 0 53 2089 0 63 2206 0 75 2315 0 86 2419 0 99 1050 1998 0 56 2121 0 66 2237 0 78 2346 0 90 2450 1 02 1125 2030 0 58 2154 0 70 2269 0 81 2377 0 94 2480 1 06 1200 2064 0 61 2186...

Page 58: ...030 9 3 2154 9 8 1200 2064 9 4 2186 10 0 1275 2099 9 6 1350 2134 9 7 1425 2170 9 9 1500 Medium Static 1060 2190 RPM 48JC 04 THREE PHASE HIGH STATIC 3 TON HORIZONTAL SUPPLY RPM VDC CFM AVAILABLE EXTERN...

Page 59: ...0 78 2056 0 93 2161 1 07 2261 1 23 2356 1 39 1400 1990 0 84 2099 0 98 2202 1 13 2300 1 29 2395 1 46 1500 2036 0 89 2143 1 04 2245 1 20 2342 1 36 2435 1 53 1600 2084 0 96 2190 1 11 2290 1 27 2385 1 44...

Page 60: ...1600 2084 9 6 1700 2132 9 8 1800 1900 2000 Medium Static 1148 2170 RPM 48JC 05 THREE PHASE HIGH STATIC 4 TON HORIZONTAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0...

Page 61: ...2201 1 13 2301 1 29 2396 1 46 2488 1 63 1750 2157 1 06 2261 1 22 2359 1 39 2453 1 56 2542 1 74 1875 2220 1 16 2322 1 32 2419 1 49 2511 1 67 2599 1 85 2000 2284 1 26 2385 1 43 2480 1 61 2571 1 79 2658...

Page 62: ...9 3 2322 9 7 2000 2284 9 6 2385 10 0 2125 2350 9 8 2250 2375 2500 Medium Static 1335 2390 RPM 48JC 06 THREE PHASE HIGH STATIC 5 TON HORIZONTAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in...

Page 63: ...RAMS WIRING DIAGRAMS 48JC 04 06 UNITS SIZE VOLTAGE CONTROL PAGE POWER PAGE 04 06 Controller SystemVu Standard 208 230 3 60 48TC003234 64 48TC003238 65 460 3 60 48TC003234 64 48TC003238 65 575 3 60 48T...

Page 64: ...64 APPENDIX D WIRING DIAGRAMS Fig B 48JC 04 06 Control Wiring Diagram...

Page 65: ...65 APPENDIX D WIRING DIAGRAMS Fig C 48JC 04 06 Power Wiring Diagram 208 230 460 3 60...

Page 66: ...any time specifications or designs without notice and without incurring obligations Catalog No 04 53480283 01 Printed in U S A Form 48JC 4 6 01SM Pg 66 10 21 Replaces New 2021 Carrier APPENDIX D WIRI...

Page 67: ...utdoor air inlet screens are in place Y N ______ Verify that unit is level Y N ______ Check outdoor fan propeller for location in housing orifice and verify setscrew is tight Y N ______ Verify that sc...

Page 68: ...s condenser coil warms Y N ______ 3 Check unit charge per charging chart Y N ______ 4 Switch unit to HIGH LATENT mode SUBCOOL by turning Humidimizer test to SUBCOOL under the COOL TEST menu Y N ______...

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