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18

Step 5 — Trap Condensate Drain — 

See Fig. 5-10

for drain location. Condensate drain is open to atmosphere and
must be trapped. Install a trapped drain at the drain location.
One 1-in. FPT coupling is provided inside the unit evaporator
section for condensate drain connection. A trap at least 4-in.
deep must be used. See Fig. 14. Trap must be installed to pre-
vent freeze-up.

Condensate pans are sloped so that water will completely

drain from the condensate pan to comply with indoor air quali-
ty guidelines. The condensate drain pans are not insulated.

Step 6 — Make Electrical Connections

POWER WIRING — Units are factory wired for the voltage
shown on the unit nameplate.

Provide a unit safety disconnect switch in the main power

supply to each unit (see Fig. 15). Select switch size and mount-
ing location in accordance with applicable local codes or Na-
tional Electrical Code. If combining the functions of safety dis-
connect with Maximum Overcurrent Protection fuses (“fused
disconnect”), coordinate safety switch size with MOCP size
data as marked on unit informative plate.

Unit may be equipped with optional factory-installed Non-

Fused Disconnect switch (see Fig. 15). Provide Maximum
Overcurrent Protection devices (fuses or HACR breakers, per
local codes) in branch circuit wiring remote from unit. Observe
requirements of NEC Article 440. Install service switch up-
stream of remote fuses if required.

The main power terminal block is suitable for use with alu-

minum or copper wire. See Fig. 15. Units have circuit breakers
for compressors, fan motors, and control circuit. If required by
local codes, provide an additional disconnect switch. Whenev-
er external electrical sources are used, unit must be electrically
grounded in accordance with local codes, or in absence of local
codes, with NEC, ANSI (American National Standards Insti-
tute) C1-latest year.
FIELD POWER SUPPLY — Unit is factory wired for volt-
age shown on unit nameplate. See Table 4 for electrical data.

Field wiring can be brought into the unit from bottom

(through basepan and roof curb) or through side of unit (corner
post next to control box).

A 3

1

/

2

-in. NPT coupling for field power wiring and a 

3

/

4

-in.

NPT coupling for 24-v control wiring are provided in basepan.
In the side post, there are two 2

1

/

2

-in. (50A020-035) or 3-in.

(50A040-060) knockouts for the field power wiring. See
Fig. 5-10. If control wiring is to be brought in through the side
of unit, a 

7

/

8

-in. diameter hole is provided in the condenser side

post next to the control box.

If disconnect box is mounted to corner post, be careful not

to drill any screws into the condenser coil.
Routing Through Bottom of Unit — If wiring is brought in
through bottom of unit, use field-supplied watertight conduit to
run power wiring from basepan out through bottom 3

1

/

2

-in.

hole to the disconnect box and back into unit to the main
control box.

Use strain relief going into control box through 2

1

/

2

-in.

diameter hole provided. After wires are in unit control box,
connect to power terminal block (see Power Wiring section on
this page).

Low-voltage wiring must be run in watertight conduit from

the basepan to control box and through 

7

/

8

-in. diameter hole

provided in bottom of unit control box. Field-supplied strain
relief must be used going into the box. After wiring is in
control box, make connections to proper terminals on terminal
blocks (see Field Control Wiring section on page 28).

Install conduit connector in unit basepan as shown in

Fig. 5-10. Route power and ground lines through connector to
terminal connections in unit control box as shown on unit
wiring diagram and Fig. 15.
Routing Through Side of Unit — Route power wiring in
field-supplied watertight conduit into unit through 2

1

/

2

-in. or

3-in. hole. 

Use field-supplied strain relief going into control box

through 2

1

/

2

-in. or 3-in. diameter hole provided. After wires

are in unit control box, connect to power terminal block (see
Power Wiring section on this page).

Bring low-voltage control wiring through factory-drilled

7

/

8

-in. diameter hole in condenser side post. Use strain relief

going into 

7

/

8

-in. diameter hole in bottom of unit control box.

Fig. 14 — Condensate Drain Trap Piping Details

(Typical Roof Curb or Slab Mount Shown)

Fig. 15 — Field Power Wiring Connections

FIELD SUPPLIED

DISCONNECT

 PER NEC

FIELD

POWER

SUPPLY

11

21

22

23

13

12

TB1

EQUIP GND

FIELD POWER WIRING

11

21

22

23

13

12

 GND

OPTIONAL

FACTORY-INSTALLED

DISCONNECT

FIELD-INSTALLED DISCONNECT

FACTORY-INSTALLED DISCONNECT

                     LEGEND

GND —

Ground

NEC —

National Electrical Code

TB

Terminal Block

Summary of Contents for 48AJ/AK/AMD020

Page 1: ...e level This is necessary to permit unit drain to func tion properly Unit leveling tolerance is shown in Fig 1 4 Refer to Accessory Roof Curb Installation Instructions for additional information as re...

Page 2: ...wer exhaust To attach ductwork to roof curb insert duct approximately 10 to 11 in up into roof curb Connect ductwork to 14 gage roof curb material with sheet metal screws driven from inside the duct S...

Page 3: ...3 Fig 1 Roof Curb 50AJ AK020 035 Units...

Page 4: ...4 Fig 2 Roof Curb 50AJ AK040 050 Units...

Page 5: ...5 Fig 3 Roof Curb 50AJ AK060 Units...

Page 6: ...6 Fig 4 Reduced Supply Duct Opening Roof Curb 50AJ AK060 Units...

Page 7: ...7 Fig 5 Base Unit Dimensions 50AJ AK020 035...

Page 8: ...8 Fig 6 Base Unit Dimensions 50AJ AK040 050...

Page 9: ...lication Engineering Department 5 Bottom ducts designed to be attached to accessory roof curb If unit is mounted on dunnage it is recom mended the ducts must be supported by cross braces as done on ac...

Page 10: ...10 Fig 8 Base Unit Dimensions 50AW AY020 035...

Page 11: ...11 Fig 9 Base Unit Dimensions 50AW AY040 050...

Page 12: ...y roof curb 6 Base unit weights include outdoor air hoods and filters indoor fan motor is not included Add indoor motor FIOPs and accessories for total operating weight 7 VAV motor weights include ind...

Page 13: ...Nominal Cfm 8 000 10 000 11 000 12 000 Motor Hp 5 10 15 5 10 15 10 15 20 10 15 20 Motor Frame Size 184T 215T 254T 184T 215T 254T 215T 254T 256T 215T 254T 256T Motor Bearing Type Ball Ball Ball Ball Ma...

Page 14: ...16 000 18 000 24 000 Motor Hp 15 20 25 15 20 25 20 25 30 25 30 40 Motor Frame Size 254T 256T 284T 254T 256T 284T 256T 284T 286T 284T 286T 324T Motor Bearing Type Ball Ball Ball Ball Maximum Allowable...

Page 15: ...25 48AW AY AXE027 5083 2306 87 7 2227 69 6 1768 44 6 1133 50AJ AK AM030 5023 2278 87 7 2227 68 0 1727 43 6 1107 48AJ AK AMD030 5113 2319 87 7 2227 69 1 1755 44 0 1118 48AJ AK AME030 5193 2356 87 7 222...

Page 16: ...er Coil 220 220 220 220 285 285 380 651 Outdoor Air Hood Crate and Packaging Less Hoods Weight 45 45 45 45 45 45 45 45 Packaging Only Packaging Only Outdoor Air Hoods Filters 170 170 170 170 170 170 1...

Page 17: ...0 1 625 1187 2B5V58 5 9 B 1 625 2B5V86 8 7 B 1 9375 2 5VX530 11 030 10 1 375 884 2BK50 4 4 H 1 375 2B5V94 9 5 B 1 9375 2 BX50 8 15 1 625 1096 2B5V56 5 7 B 1 625 2B5V90 9 1 B 1 9375 2 5VX530 9 20 1 625...

Page 18: ...PT coupling for 24 v control wiring are provided in basepan In the side post there are two 21 2 in 50A020 035 or 3 in 50A040 060 knockouts for the field power wiring See Fig 5 10 If control wiring is...

Page 19: ...ation from average voltage AB 457 452 5 v BC 464 457 7 v AC 457 455 2 v Maximum deviation is 7 v Determine percent of voltage imbalance Voltage Imbalance 100 x 1 53 This amount of phase imbalance is s...

Page 20: ...2 103 2 125 86 6 36 127 3 150 173 2 72 192 2 200 23 6 126 8 150 86 6 36 156 8 175 173 2 72 221 7 225 10 28 0 117 2 125 86 6 36 143 3 150 173 2 72 208 2 225 23 6 140 8 150 86 6 36 172 8 175 173 2 72 2...

Page 21: ...ea 5 15 2 107 8 125 86 6 36 127 3 150 173 2 72 192 2 200 23 6 131 4 150 86 6 36 156 8 175 173 2 72 221 7 225 10 28 0 121 2 125 86 6 36 143 3 150 173 2 72 208 2 225 23 6 144 8 150 86 6 36 172 8 175 173...

Page 22: ...125 0 150 86 6 36 143 3 150 173 2 72 208 2 225 23 6 148 6 150 86 6 36 172 8 175 173 2 72 237 7 250 15 42 0 142 5 175 86 6 36 160 8 175 173 2 72 225 7 250 23 6 166 1 200 86 6 36 190 3 200 173 2 72 255...

Page 23: ...a 10 28 0 137 8 150 86 6 36 143 3 150 173 2 72 208 2 225 23 6 161 4 175 86 6 36 172 8 175 173 2 72 237 7 250 15 42 0 155 3 175 86 6 36 160 8 175 173 2 72 225 7 250 23 6 178 9 200 86 6 36 190 3 200 173...

Page 24: ...200 86 6 36 164 3 200 173 2 72 225 7 250 23 6 187 9 225 86 6 36 190 3 225 173 2 72 255 2 300 20 54 0 179 3 225 86 6 36 179 3 225 173 2 72 240 7 250 23 6 202 9 250 86 6 36 205 3 250 173 2 72 270 2 300...

Page 25: ...6 36 198 7 225 173 2 72 225 7 250 23 6 222 3 250 86 6 36 222 3 250 173 2 72 255 2 300 20 54 0 213 7 250 86 6 36 213 7 250 173 2 72 240 7 250 23 6 237 3 250 86 6 36 237 3 250 173 2 72 270 2 300 25 68 0...

Page 26: ...243 8 250 173 2 72 243 8 250 23 6 267 4 300 86 6 36 267 4 300 173 2 72 270 2 300 25 68 261 3 300 86 6 36 261 3 300 173 2 72 261 3 300 23 6 284 9 350 86 6 36 284 9 350 173 2 72 287 7 350 30 80 276 3 35...

Page 27: ...44 8 400 35 4 335 6 400 129 9 54 335 6 400 259 8 108 389 1 400 30 80 315 2 350 129 9 54 315 2 350 259 8 108 359 8 400 35 4 350 6 400 129 9 54 350 6 400 259 8 108 404 1 450 40 104 345 2 400 129 9 54 34...

Page 28: ...ttings as follows Settings may be changed slightly to provide a greater degree of comfort for a particular installation SPT Space Temperature Sensor For constant volume ap plications the ComfortLink c...

Page 29: ...f power to the control box 2 Cut the CCN wire and strip the ends of the red white ground and black conductors If a different net work color scheme is used substitute appropriate colors 3 Remove the 3...

Page 30: ...onnected to TB6 terminals 1 and 2 Note that the controls also support integrated economizer changeover using outdoor dry bulb differential dry bulb out door enthalpy and differential enthalpy See Fig...

Page 31: ...Economizer Control Board EDT Evaporator Discharge Sensor EMM Energy Management Board FIOP Factory Installed Option GND Ground HC Heat Contactor HGBP Hot Gas Bypass HIR Heat Interlock Relay HPS High Pr...

Page 32: ...32 CONTROLS OPTION BOARD Fig 19 Small Chassis Component Location Size 020 035 Units...

Page 33: ...33 CONTROLS OPTION BOARD Fig 20 Large Chassis Component Locations Size 040 060 Units...

Page 34: ...34 Fig 21 Typical Main Control Box Wiring Schematic TO NEXT PAGE TO NEXT PAGE...

Page 35: ...35 FROM PREVIOUS PAGE FROM PREVIOUS PAGE Fig 21 Typical Main Control Box Wiring Schematic cont...

Page 36: ...36 TO NEXT PAGE TO NEXT PAGE Fig 22 Auxiliary Control Box Wiring Schematic...

Page 37: ...37 FROM PREVIOUS PAGE FROM PREVIOUS PAGE FROM PREVIOUS PAGE Fig 22 Auxiliary Control Box Wiring Schematic cont...

Page 38: ...38 Fig 23 Typical Power Schematic Size 060 Unit Shown...

Page 39: ...39 Fig 23 Typical Power Schematic Size 060 Unit Shown cont...

Page 40: ...40 Fig 24 Controls Option Wiring Schematic...

Page 41: ...41 Fig 25 Electric Heat Control Circuit Size 060 Unit Shown...

Page 42: ...p to overhang 1 8 in past the end opposite the mounting flange See Fig 26 2 Assemble hood sides top and cross member with gasketed screws provided See Fig 27 3 Attach 15 green speed clips provided to...

Page 43: ...filters are installed with the airflow in the correct direction NOTE Tabs from both filter tracks will be in the same space After one filter track has been inserted into hood side bend the tabs so th...

Page 44: ...4 50AJ AK AW AY020 050 units or 6 50AJ AK AW AY060 units power exhaust blowers and motors or 4 50AJ AK AW AY020 050 units or 6 50AJ AK AW AY060 units barometric relief dampers MOUNTING ANGLE WITHOUT T...

Page 45: ...to route tubing The low pressure tap is factory routed to the atmosphere For a positive pressure building route the high tap to building air and low tap to atmosphere For a negative pressure building...

Page 46: ...020 050 units There are 3 panels on 50AJ AK060 and units These openings are normally used for power exhaust or barometric relief 3 Run the return air ductwork up to the openings One single duct is rec...

Page 47: ......

Page 48: ...ntinue or change at any time specifications or designs without notice and without incurring obligations PC 111 Catalog No 535 00075 Printed in U S A Form 50A 1SI Pg 48 8 03A 7 03 Replaces New Book 1 T...

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