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5

• The unit should not be positioned directly above any

obstruction.

• The unit must be installed square and level.

• The condensate drain should have sufficient downward

slope (1 in. per 100 in.) in any horizontal run between
unit and drain.

Step 3 — Install Ductwork

UP-FLOW INSTALLATION — If return air is to be ducted,
install duct flush to the floor. Only use the return-air opening
provided. All return air must pass through the coil.
HORIZONTAL INSTALLATIONS — Be  sure  installation
complies with all applicable building codes, which may require
installation of a secondary condensate pan.
NOTE: To ensure proper drainage for horizontal installations,
unit must be installed so it is within 

1

/

8

 in. level of the length

and width of the unit. 

1.

Arrange support for unit by setting it in or above second-
ary condesnate pan.

2.

When suspending unit from ceiling, dimples in casing in-
dicate proper location of screws for mounting metal sup-
port straps.

DUCT CONNECTIONS — Connect  supply-air  duct  over
outside of  

3

/

4

-in. flange provided on supply-air opening. Se-

cure duct to flange with proper fasteners for type of duct used,
and seal duct-to-unit joint.

Duct connection flanges are provided at the discharge air

unit connection.

Use flexible connectors between ductwork and unit to pre-

vent transmission of vibration. Ductwork passing through un-
conditioned space must be insulated and covered with vapor
barrier.
DUCTWORK ACOUSTICAL TREATMENT  —  

Metal

duct systems that do not have a 90-degree elbow and 10 ft of
main duct to first branch takeoff may require internal acoustical
insulation lining.

As an alternative, fibrous ductwork may be used if con-

structed and installed in accordance with the latest edition of
SMACNA (Sheet Metal and Air-Conditioning Contractors’
National Association) construction standard on fibrous glass
ducts. Both acoustical lining and fibrous ductwork shall com-
ply with National Fire Protection Association Standards 90A or
B as tested by UL (Underwriters Laboratories) Standard 181
for Class 1 air ducts.

Step 4 — Connect Piping

CONDENSATE PIPING   —  The  unit  is  supplied  with  a

3

/

4

-in. female pipe thread drain connection to connect drain

piping. When installing the unit, follow these recommenda-
tions:

• Condensate piping should slope downward in the direc-

tion of condensate flow, with a minimum gradient of
1 in. per 100 inches.

• Condensate piping should be installed in such a way that

it does not block the front service panel.

• A drain trap may be required by local codes and is rec-

ommended for odor control.

• The differential height between inlet and outlet should be

at least 3 inches. The differential height between the bot-
tom of the trap and oulet should also be 3 inches.  See
Fig. 4.

• Auxiliary drain should be connected and run to a location

where it is easily visible when it becomes active, sug-
gesting a problem with the main drain system.

• When multiple units are connected to a common conden-

sate drain, ensure that the drain is large enough to cope
with the volume of condensate from all units. It is also
recommended to have an air vent in the condensate pip-
ing to prevent air locks.

• Insulate the drain line to prevent sweating and provide

proper support to prevent undue stress.

• Condensate piping must not be installed where it may be

exposed to freezing temperatures.

REFRIGERANT PIPING

When connecting from an indoor unit to an outdoor unit,

follow these procedures:

• Check for maximum height drop and length of refriger-

ant piping between the indoor and outdoor unit. If the
difference is more than 33 ft, consider mounting the out-
door unit above indoor unit.

• Refrigerant piping connection between indoor and out-

door units should be performed once the units are
secured at their respective installation locations.

• The refrigeration piping starts at the indoor unit and ends

at the outdoor unit. 

• The number of bends in the refrigeration piping must be

fewer than 15.

• The refrigerant piping should be dry and free of dust and

other contaminants.

• The bending angle of the refrigerant pipe should not

exceed 90 degrees and the bending radius should be as
large as possible to prevent any breakage in piping.

• Use proper cutting and flaring tools to avoid leakage.

IMPORTANT: 

If installed in the ceiling, be sure that

the ceiling grid is supported separately from the unit.
The ceiling grid must not be supported by any part of
the unit, grille, or any associated wiring or piping work.

CAUTION

When connecting from an indoor unit to an outdoor unit,
the isolation valve at the outdoor unit should be in the
closed position throughout the refrigerant piping process.
Failure to follow this procedure may result in equipment
damage.

UNIT

DO NOT OVERTIGHTEN

DRAIN FITTING

MAIN DRAIN

DO NOT OPERATE UNIT 
WITHOUT CONDENSATE
DRAIN TRAP.

3 in.

3 in.

a40-1744

Fig. 4 — Condensate Drain Trap

Summary of Contents for 40WAV

Page 1: ...and CAUTION DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards that could result in personal inju ry or death CAUTION is used to...

Page 2: ...d charge with dry nitrogen to prevent oil contamination when timely repairs cannot be completed Failure to follow these proce dures may result in damage to equipment For information about replacement...

Page 3: ...ank Equipment Type Capacity Btuh 018 18 000 024 24 000 030 30 000 036 36 000 048 48 000 A40 1917 RIGHT SIDE FRONT A B C TOP D BOTTOM DRAIN PIPE LEFT SIDE AIR RETURN REFRIGERANT PIPE LIQUID SIDE REFRIG...

Page 4: ...pipe wire and duct con nections requirements Refer to job drawings and product dimension drawings as required Instruct all trades in their parts of the installation Units must be installed in complian...

Page 5: ...nimum gradient of 1 in per 100 inches Condensate piping should be installed in such a way that it does not block the front service panel A drain trap may be required by local codes and is rec ommended...

Page 6: ...ugh the appropriate casing holes or knockouts and connecting the supply and ground cables to the unit s power terminal Be sure the power wiring and control wiring do not cross as this might cause dist...

Page 7: ...from electrical box of indoor unit see Fig 6 For setup instructions refer to the controller installation manual REMOTE WIRED CONTROLLER NON PROGRAM MABLE To connect remote non programmable wired cont...

Page 8: ...ondenser fan is in operation c Indicator light is showing normal operation and no er ror is indicated NOTE If the unit is turned off or restarted there is a time delay of 3 minutes for the compressor...

Page 9: ...lashing Fast Heating Cooling Mode Conflict Error E1 Timer Light Flashing Fast Communication Error Between Indoor and Outdoor Unit E2 Operation Light Flashing Fast Check Indoor Ambient Temperature Sens...

Page 10: ...is short circuited Using multi meter measure resistance of the sen sor If the resistance is 100 ohms change the sensor PC board fault Replace PC board E6 Timer Light Flashing Slow DC motor fault Repla...

Page 11: ...OFF DC Fan Static Pressure 2 ON ON DC Fan Static Pressure 3 Fig A SW1 Settings Fig B SW2 Settings ON OFF 1 2 3 4 a40 1923 POSITION 1 2 COIL TEMPERATURE HEATING MODE OFF OFF Coil Temperature 59 F No H...

Page 12: ...ght to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53400029 01 Printed in U S A Form 40WAV 2SI Pg 12 4 16 Replaces 40WAV...

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