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4

INSTALLATION

Step 1 — Unpack and Inspect Units — 

Units are

packaged for shipment to avoid damage during normal transit
and handling. It is the receiving party’s responsibility to inspect
the equipment upon arrival. Any obvious damage to the carton
and/or its contents should be reported on the bill of lading and a
claim should be filed with the transportation company and the
factory. Unit should always be stored in a dry place, and in the
proper orientation as marked on the carton.

After determining the condition of the carton exterior, care-

fully remove each unit from the carton and inspect for hidden
damage. Check to make sure that items such as thermostats,
controller etc. are accounted for whether packaged separately
or shipped at a later date. Any hidden damage should be re-
corded, a claim should be filed with the transportation compa-
ny, and the factory should be notified. In the event a claim for
shipping damage is filed, the unit, shipping carton, and all
packing must be retained for physical inspection by the trans-
portation company. All units should be stored in the factory
shipping carton with internal packaging in place until installa-
tion.
PROTECTING UNITS FROM DAMAGE — Do  not  apply
force or pressure to the coil, piping, or drain stub-outs during
handling. All units should be handled by the chassis or as close
as possible to the unit mounting point locations. 

The unit must always be properly supported. Temporary

supports used during installation or service must be adequate to
hold the unit securely. To maintain warranty, protect units
against hostile environments (such as rain, snow or extreme
temperature), theft, vandalism, and debris on jobsite. Equip-
ment covered in this manual is not suitable for outdoor installa-
tions. Do not allow foreign material to fall into drain pan. Pre-
vent dust and debris from being deposited on motor, fan wheels
and coils. Failure to do so may have serious adverse effects on
unit operation and in the case of motor and blower assembly,
may result in immediate or premature failure. Failure of any
unit caused by deposits of foreign material on the motor or
blower wheels will not be covered by the manufacturer’s war-
ranty. Some units and/or job conditions may require some form
of temporary covering during construction.
PREPARING JOBSITE FOR UNIT INSTALLATION —
To save time and to reduce the possibility of costly errors, set
up a complete sample installation in a typical room at jobsite.
Check all critical dimensions such as pipe, wire, and duct con-
nections requirements. Refer to job drawings and product
dimension drawings as required. Instruct all trades in their
parts of the installation. Units must be installed in compliance
with all applicable local code requirements.
IDENTIFYING AND PREPARING UNITS —   Be  sure
power requirements match available power source. Refer to
unit nameplate and wiring diagram. In addition:

• Check all tags on unit to determine if shipping screws are

to be removed. Remove screws as directed.

• Rotate the fan wheel by hand to ensure that the fan is

unrestricted and can rotate freely. Check for shipping
damage and fan obstructions. Adjust blower motor as
required. 

Step 2 — Position the Unit

Install the unit in a location that meets the following require-
ments:

• Allow adequate space for installation, service clearance,

piping and electrical connections, and necessary
ductwork. For specific unit dimensions, refer to Table 1,
Fig. 2, and Fig. 3. Allow clearance according to local and
national codes. 

• Unit can be installed standing vertically on the floor or

on a field-provided stand. If a stand is used, be sure it can
support the weight of the unit. Unit can also be installed
horizontally, either resting on the floor or suspended
from the ceiling. If suspended, confirm that the ceiling is
able to support the weight of the unit. See Table 1 for
nominal weight.

• If the unit is to be installed over a finished ceiling and/or

living area, building codes may require a field-supplied
secondary condensate drain pan to be installed under the
entire unit. Consult local codes inspector for additional
information.

Select the unit position with the following points in mind:

• The unit should be installed on a structure that is suitable

to support the total weight of the unit, refrigerant piping
and condensate.

• Proper access should be provided for maintenance for

refrigerant piping, EXV (electronic expansion valve),
electrical box, and condensate pump. A 2-ft clearance is
recommended all around the unit. 

• The unit should not be positioned close to a wall or simi-

lar obstruction, or in a position where the discharge air
could blow directly on the thermostat. See Fig. 3.

CAUTION

To avoid equipment damage, do not lift unit by the drain
pipe or refrigerant piping. Unit should be lifted using the
mounting brackets.

DANGER

Units must not be installed where they may be exposed to
potentially explosive or flammable atmosphere. If this
instruction is not followed exactly, a fire or explosion may
result, causing property damage, injury, or loss of life.

AIRFLOW

HORIZONTAL INSTALLATION

VERTICAL INSTALLATION

≥ 

39

3 8

/

≥ 

39

3 8

/

≥ 

39

3 8

/

≥ 

7

7 8

/

≥ 

7

7 8

/

≥ 

7

7 8

/

a30-1743

Fig. 3 — Clearances

NOTE: All dimensions shown in inches.

Summary of Contents for 40WAV

Page 1: ...and CAUTION DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards that could result in personal inju ry or death CAUTION is used to...

Page 2: ...d charge with dry nitrogen to prevent oil contamination when timely repairs cannot be completed Failure to follow these proce dures may result in damage to equipment For information about replacement...

Page 3: ...ank Equipment Type Capacity Btuh 018 18 000 024 24 000 030 30 000 036 36 000 048 48 000 A40 1917 RIGHT SIDE FRONT A B C TOP D BOTTOM DRAIN PIPE LEFT SIDE AIR RETURN REFRIGERANT PIPE LIQUID SIDE REFRIG...

Page 4: ...pipe wire and duct con nections requirements Refer to job drawings and product dimension drawings as required Instruct all trades in their parts of the installation Units must be installed in complian...

Page 5: ...nimum gradient of 1 in per 100 inches Condensate piping should be installed in such a way that it does not block the front service panel A drain trap may be required by local codes and is rec ommended...

Page 6: ...ugh the appropriate casing holes or knockouts and connecting the supply and ground cables to the unit s power terminal Be sure the power wiring and control wiring do not cross as this might cause dist...

Page 7: ...from electrical box of indoor unit see Fig 6 For setup instructions refer to the controller installation manual REMOTE WIRED CONTROLLER NON PROGRAM MABLE To connect remote non programmable wired cont...

Page 8: ...ondenser fan is in operation c Indicator light is showing normal operation and no er ror is indicated NOTE If the unit is turned off or restarted there is a time delay of 3 minutes for the compressor...

Page 9: ...lashing Fast Heating Cooling Mode Conflict Error E1 Timer Light Flashing Fast Communication Error Between Indoor and Outdoor Unit E2 Operation Light Flashing Fast Check Indoor Ambient Temperature Sens...

Page 10: ...is short circuited Using multi meter measure resistance of the sen sor If the resistance is 100 ohms change the sensor PC board fault Replace PC board E6 Timer Light Flashing Slow DC motor fault Repla...

Page 11: ...OFF DC Fan Static Pressure 2 ON ON DC Fan Static Pressure 3 Fig A SW1 Settings Fig B SW2 Settings ON OFF 1 2 3 4 a40 1923 POSITION 1 2 COIL TEMPERATURE HEATING MODE OFF OFF Coil Temperature 59 F No H...

Page 12: ...ght to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53400029 01 Printed in U S A Form 40WAV 2SI Pg 12 4 16 Replaces 40WAV...

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