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6

1. Detach the mounting plate from the unit.

2. Place mounting plate on wall where unit will be installed

and  mark  the  mounting  holes.  See  Fig.  5.  Be sure  the

mounting hole marks are positioned over the wall studs.

NOTE:

 

All dimensions in inches.

Fig. 5 —Mounting Plate

3. Mark  the  condensate  and  refrigerant  piping  route.  If

necessary, cut a hole in the wall to route the piping.

4. Secure the mounting plate with screws that can support

the weight of the unit. For nominal weight of the unit, see

Table 1. 

5. Make sure mounting plate is level and flush with the wall.

6. Secure  the  unit  in  position  by  lifting  the  unit  over  the

mounting  plate.  Make  sure  the  hook  on  the  mounting

plate aligns with the slot on the back of the unit. To ensure

proper fit, slide the unit sideways. If the unit is locked in

the correct position, it should not move.

Step 4 — Connect Piping

GENERAL — 

1. For condensate and refrigerant piping, lift the unit from

the bottom making sure the unit is still attached to the

mounting plate at the top. See Fig. 6

2. Introduce temporary cushioning material to maintain the

space needed to connect the piping and to avoid damage

to the unit and wall. See Fig. 6.

Fig. 6 —Piping Connection

3. When the piping connections are completed, remove the

cushioning material and make sure the unit is flush with

the wall.

CONDENSATE PIPING  — The  unit  is  supplied  with  a

3

/

4

-in  OD  drain connection to connect copper or  PVC drain

piping.  When  installing  condensate  piping,  follow  these

recommendations:

•  Condensate  drain  should  slope  downward  in  the

direction of condensate flow.

• DO NOT install any U bends or dump condensate

line in a sump filled with water. See Fig. 7.

Fig. 7 — Condensate Piping, Poor Installation

•  When  multiple  units  are  connected  to  a  common

condensate drain, ensure that drain is large enough

to accommodate the volume of condensate from all

units. It is also recommended to have an air vent in

the condensate piping to prevent any air locks.

•  Condensate  piping  must  not  be  installed  where  it

may be exposed to freezing temperatures.

•  Condensate piping can be routed in one of the four

directions shown in Fig. 8.

Fig. 8 — Condensate Pipe Routes

•  While  routing  the  condensate  from  right  to  left,

behind the unit, make sure all the piping is wrapped

and placed in the piping chase as shown in Fig. 9.

18-1/4 

2-1/4 

28 

MOUNTING
PLATE

UNIT SIZES 005-012

31-3/8 

28-3/4 

2-5/8 

MOUNTING
PLATE

UNIT SIZE 024-030

12

22

2-1/10

13-1/2

47

MOUNTING
PLATE

UNIT SIZES 015-018

CUSHIONING
MATERIAL

HOOK

LEFT PIPING

LEFT BACK PIPING

RIGHT BACK PIPING

RIGHT PIPING

Cable

pipe

Refrigerant

Pipe chase 

Wrapping tape

 

Indoor unit 

...

..

..

.

... .

...

..

...

. .

.

..

.

.

.

.

.

. . 

Condensate pipe

Fig. 9 —Condensate Pipe Ordering

Summary of Contents for 40VMW005

Page 1: ... DANGER WARNING and CAUTION DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards that could result in personal injury or death CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage Recognize safety information This is the safety alert symbol When this symbol is dis...

Page 2: ...ion Start Up and Service Instructions for the 38VMAH and 38VMAR outdoor units UNIT 40VMW 005 007 009 012 015 018 024 030 POWER SUPPLY V Ph Hz 208 230 1 60 TOTAL COOLING CAPACITY Btuh 5 000 7 500 9 500 12 000 15 000 18 000 24 000 30 000 SENSIBLE COOLING CAPACITY Btuh 4 060 5 640 6 520 7 930 10 140 12 040 15 330 18 950 HEATING CAPACITY Btuh 6 000 8 500 10 900 13 500 17 000 21 000 27 000 34 000 INDOO...

Page 3: ...Routing refrigerant pipes Copper nut 1 Connect piping Flexible conduit and connectors 1 Routing power lines PQE connection wire 2 To connect outdoor unit indoor unit and sub MDC Connecting wire 1 For occupancy sensor No Beep Harness 1 Prevent beeping noise LEGEND MDC Multiport Distribution Controller 40 VM W 005 3 Product Type Equipment Type 40 Indoor Unit VM VRF Blank Voltage V Ph Hz 3 208 230 1 ...

Page 4: ...es Fig 2 40VMW005 018 Dimensions Fig 3 40VMW024 030 Dimensions 40VMW UNIT SIZE DIMENSION A B C D 005 012 36 11 3 8 9 28 3 4 015 018 42 1 4 12 3 8 9 35 1 8 40VMW UNIT SIZE DIMENSION A B C D 024 030 47 13 1 2 10 1 8 42 3 8 C D A B D A B C ...

Page 5: ...r wheels will not be covered by the manufacturer s warranty Some units and or job conditions may require some form of temporary covering during construction PREPARING JOBSITE FOR UNIT INSTALLATION To save time and to reduce the possibility of costly errors set up a complete sample installation in a typical room at jobsite Check all critical dimensions such as pipe wire and duct connections require...

Page 6: ...ompleted remove the cushioning material and make sure the unit is flush with the wall CONDENSATE PIPING The unit is supplied with a 3 4 in OD drain connection to connect copper or PVC drain piping When installing condensate piping follow these recommendations Condensate drain should slope downward in the direction of condensate flow DO NOT install any U bends or dump condensate line in a sump fill...

Page 7: ...iring or voltage is not covered by warranty Electric wiring must be sized to carry the full load amp draw of the motor starter and any other controls that are used with the unit Refer to Table 4 for electrical data Table 4 40VMW Electrical Data After the pipe work is complete the electrical supply can be connected by routing the cable through the appropriate casing holes or knockouts and connectin...

Page 8: ... Fan Motor GM Swing Motor MDC Multiport Distribution Controller PUMP Pump Motor Optional T1 Room Temp Sensor T2A Inlet Pipe Temp Sensor T2B Outlet Pipe Temp Sensor XP1 4 XS1 6 Connectors XT1 Terminal SW8 ENC1 POWER_S CN15 XT1 RED BLUE TMC EEV To Wired Controller Bus ON OFF SWITCH T2B T1 T2A Display board main control Board CN1 CN6 CN5 CN2 CN16 Y G GM XS4 XP4 XS3 XP3 WHITE XS2 CN18 CN24 CN8 ENC2 CN...

Page 9: ...tion Wire Connection OPTION EXTENSIONS OF COMMUNICATION WIRING To extend control wiring or make terminal connections use the PQE connection wire supplied in the accessory kit and follow the steps below 1 Cut the connector on the outdoor unit side as shown in Fig 15 Fig 15 Shearing Outdoor Connector 2 Strip a suitable length of the insulation layer as shown in Fig 16 Fig 16 Stripping the Wire 3 Use...

Page 10: ...n the terminal screws IMPORTANT Wiring for communication shall be two inches or more apart from power source wiring to avoid elec tric noise Do not insert control communication and power source wire in the same conduit IMPORTANT Pay attention to the polarity of the commu nication wire Connector in accessory kit Connector on indoor unit Communication cable in field Fig 19 Connecting the Communicati...

Page 11: ...unit 5 Indoor unit 6 Touch screen wired controller Note 24v DC Power Note Power from IDU Maximum wiring length L1 L2 3937 ft 18 AWG 2 Core Stranded Shield L3 3937 ft 18 AWG 2 Core Stranded Shield L4 3937 ft 18 AWG 2 Core Stranded Shield L5 3937 ft 18 AWG 2 Core Stranded Shield L6 L7 L8 L9 820 ft 18 AWG 2 Core Stranded Shield L10 L11 820 ft 18 AWG 2 Core Stranded Shield HA HB HA HB HA HB HA HB HA H...

Page 12: ...door unit 1 P Q Note Power from IDU Maximum wiring length L1 L3 3937 ft 18 AWG 2 Core Stranded Shield L5 3937 ft 18 AWG 2 Core Stranded Shield L6 L7 L8 L9 820 ft 18 AWG 2 Core Stranded Shield L10 L11 820 ft 18 AWG 2 Core Stranded Shield Note 24v DC Power Touch screen wired controller HA HB HA HB HA HB HA HB HA HB HA HB Network Resistor NOTE Network resistor is shipped with the outdoor unit for ins...

Page 13: ...th maintenance schedule In addition Be sure all electrical connections are secure Check condensate pump operation Check the heating and cooling action to confirm proper operation INDOOR UNIT ADDRESSING For proper system operation each indoor unit must have a unique address set from 0 to 63 When setting an address by remote controller the outdoor units indoor units and MDC must be powered on If FE ...

Page 14: ...25 Press OK to confirm and exit the setting interface Fig 25 Non Programmable Controller Setting IDU Address Programmable Controller When setting an address connect only one wired controller to an indoor unit 1 Press FAN and BACK simultaneously for five seconds to access parameter settings as shown in Fig 26 Fig 26 Programmable Controller IDU Addressing Menu 2 Press TEMP UP or TEMP DOWN to move th...

Page 15: ...hoose the address you want to set as shown in Fig 27 Press MENU OK to send this address to the IDU Fig 27 Programmable Controller Setting IDU Address 4 Press BACK twice or wait 30 seconds to automatically exit the parameter settings menu ...

Page 16: ... Heating Cooling Mode Conflict Error E1 Communication Error Between Indoor and Outdoor Unit E2 Check Indoor Temperature Sensor T1 E4 Check Evaporator Outlet Temperature Sensor T2B E5 Check Evaporator Temperature Sensor T2A E6 Check DC Fan E7 EEPROM Error Data Storage E9 Communication Error Between Indoor Unit and Wired Controller Eb EEV Error Ed Outdoor Unit Error EE Condensate Overflow FE No Addr...

Page 17: ...ic pressure on the unit DC motor fault Replace DC motor PC board fault Replace PC board E7 EEPROM Error Data Storage Chip or PC board fault Replace PC board E9 Communication Error Between Indoor Unit and Controller Signal wires are short circuited or disconnected Check or reconnect signal wires Signal wires close to electromagnetic source Distance signal wires from electromagnetic source PC board ...

Page 18: ... settings for each parameter controlled by a switch Switches are shown in the default settings POSITION 1 START UP POSITION 2 POSITION 3 NOT USED POSITION 4 INDOOR UNIT IDENTIFICATION Fig A SW1 SETTINGS POSITION 1 2 NOT USED Fig B SW8 SETTINGS OFF Auto Addressing Mode Default ON Factory Test Mode OFF Normal Mode Default ON Factory Self Checking Mode OFF Standard Indoor Unit Default ON Mode Priorit...

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