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Table 3B — Physical Data, 40QAE Heat Pump Units

UNIT 40QAE

024*

024

036

048

060

NOMINAL CAPACITY (Tons)

1

1

2

2

3

4

5

NOMINAL SIZE (Btuh)

18,000

24,000

36,000

48,000

60,000

OPERATING WEIGHT (lb)

110

110

119

151

181

MOISTURE REMOVAL RATE (Pints/hr)

5.8

7.1

9.5

13.4

15.1

FINISH

GM Motorhome White with Black Trim

REFRIGERANT

R-22

Control (Cooling)

AccuRater® Piston in Fan Coil Unit

Control (Heating)

AccuRater Piston in Outdoor Unit

Holding Charge (lb)†

2.0

2.0

2.0/2.5**

2.5

2.5

INDOOR FAN

Direct Drive Centrifugal

Rpm...Cfm High

862...480

862...480

1275...870

1435...1130

1275...1600

Rpm...Cfm Medium

690...400

1200...480

972...750

1388...975

972...1220

Rpm...Cfm Low

552...320

1050...400

830...630

1315...820

830...1040

High Speed Watts

92

92

282

425

564

Motor Quantity...Hp

1...

1

15

1...

1

15

1...

1

6

2...

1

15

2...

1

6

Blowers Quantity...Size (in.)

2...6 x 8

2...6 x 8

2...6 x 8

3...6 x 8

4...6 x 8

INDOOR COIL

Copper Tube, Aluminum Fin

Face Area (sq ft)

2.2

2.2

2.6

3.0

4.0

No. of Rows

4

4

4

4

4

Fins/in.

14.9

14.9

14.9

14.9

14.9

Circuits

4

4

4

8

8

FILTERS

Cleanable

Quantity...Size (in.)

4...12 x 8

3

4

4...12 x 8

3

4

5...10

5

8

x 8

3

4

4...10

5

8

x 8

3

4

2...12 x 8

3

4

6...12 x 8

3

4

AIRSWEEP

Automatic

Horizontal
Vertical

HEATER (kW)

2.0

2.0

3.0

4.0

5.0

CONTROLS

Defrost Method

Timed

Manual Defrost Diagnostics

Yes

Dehumidification

Yes

Auto. Restart

Yes

Control Voltage

24-v Provided in Control

High Indoor Coil Temperature

Indoor Coil Temperature greater than 144 F; Resets at 104 F

Fan Speed

High/Medium/Low

Freeze Protection

Indoor Coil Less than 28 F, Resets at 50 F

Condensate Pump Safety

Yes (Accessory)

Outdoor Coil High Temperature (Cooling Modes)

Outdoor Coil Temperature greater than 144 F; Resets at 104 F

Filter Change Indication

250 Hours of Indoor Fan Operation (through thermostat)

REFRIGERANT LINES

Connection Type

Flare

Liquid Line OD (in.)

3

8

Vapor Line OD (in.)

5

8

5

8

3

4

7

8

††

7

8

††

Maximum Length (ft)

200

Maximum Lift (Fan Coil Above) (ft)

65

Maximum Lift (Fan Coil Below) (ft)

150

CONDENSATE DRAIN CONNECTION

Pipe Thread (MPT)

CONDENSATE DRAIN SIZE (in.)

|

3

4

*Field reconfigured to 18,000 Btuh 1

1

2

tons. See Before Installation

section on page 3 for details.

†Outdoor unit is shipped with a holding charge. Refer to unit name-

plate (on unit) for details on specific system charge required.

**When matched with 030 outdoor unit/when matched with 036 out-

door unit.

††The valve connection size is

3

4

inch. The recommended line size

is

7

8

inch.

\

Flexible tubing (

5

8

in.) is required when the accessory condensate

pump is used.

3. Remove inlet grilles from indoor unit by sliding forward.

Reinstall prior to unit start-up.

4. If necessary, reconfigure the 24,000 Btuh fan coil unit to

18,000 Btuh as follows:
a. The plug to the motor is located just outside the con-

trol box. Refer to the label diagram on the plug for
wiring for both 18,000 Btuh and 24,000 Btuh units.

b. Remove the black, blue, yellow, and red wires from

the plug. The white wire is the common and remains
in the same position.

c. Insert the blue wire into pin number 1.
d. Insert the yellow wire into pin number 2.
e. Insert the red wire into pin number 3.
f. Insert the black wire into pin number 4.
g. Check all connections to ensure they are secure.

h. Reinstall grilles using the screws removed in Step b.
i. Reinsert filters removed in Step a.

Step 2 — Select Location —

Consult local building

codes and NEC for special installation requirements. See
Fig. 3 and 4 for unit dimensions and required clearances.

There are several ways the unit may be installed to dif-

ferent types of ceiling construction. These instructions do
not cover all installation methods. As a typical installation,
these instructions focus primarily on mounting the unit to
metal in new construction. Plan your installation carefully
before you begin. Listed below are some guidelines that should
be followed when determining location for the unit.
1. Place unit adjacent to an outside wall if fresh air is

required, ensuring that location allows for complete air
distribution.

4

Summary of Contents for 40QA

Page 1: ...ns should be performed by trained service personnel When working on air conditioning equipment observe precautions in lit erature and on tags and labels attached to unit Follow all safety codes Wear s...

Page 2: ...ure is below 55 F the accessory low ambient or win ter start kit will be required Systems using 38HDS units can operate down to 40 F outdoor air temperature as shipped from the factory If operation at...

Page 3: ...r ft 150 30 CONDENSATE DRAIN CONNECTION Pipe Thread MPT CONDENSATE DRAIN SIZE in 3 4 LEGEND TXV Thermostatic Expansion Valve Field reconfigured to 18 000 Btuh 11 2 tons See Before Installa tion sectio...

Page 4: ...ove ft 65 Maximum Lift Fan Coil Below ft 150 CONDENSATE DRAIN CONNECTION Pipe Thread MPT CONDENSATE DRAIN SIZE in 3 4 Field reconfigured to 18 000 Btuh 11 2 tons See Before Installation section on pag...

Page 5: ...369 on bottom When facing unit discharge UNIT 40QA WEIGHT lb A B E F G QAB QAE ft in mm ft in mm ft in mm ft in mm ft in mm 024 108 110 4 215 16 1294 3 10 1169 4 15 8 1260 1 95 8 549 036 117 119 4 10...

Page 6: ...t of the unit Wooden Structure Install hanging bolts on a square wooden piece placed over beams Newly Built Concrete Slab Install hanging bolts with in serts embedded bolts etc Metal Structure Install...

Page 7: ...cooler buried section during extended periods of unit shutdown causing refrigerant slugging and possible com pressor damage at start up To connect piping 1 Install insulation Insulate supply and retu...

Page 8: ...nstall factory supplied piston enclosed in a bag taped inside the out door unit into the AccuRater metering device located in the service valve on the outdoor unit Fig 14 IMPORTANT The factory supplie...

Page 9: ...ls Check outdoor unit name plate for required charge NOTES 1 All pistons are Chattleff 9B9 type 2 All cooling units have a full factory charge for the smallest possible system combination 3 Service va...

Page 10: ...ndensate pump may be ordered as a field installed accessory Table 6 Required Piston Size for AccuRaterT Metering Device Cooling Only Condensing Units With Heat Pump Fan Coil Units INDOOR UNIT 40QAE OU...

Page 11: ...nect to the fan coil unit Place wire through hole on the control box Fig 18 Connect wire to high voltage ter minal board TB1 and ground screw When routing the wire in the unit use care to keep the wir...

Page 12: ...rminal block Connect the wires Y1 to Y and C to C See Fig 20 HEAT PUMP SYSTEMS The following connections must be made to the 38QRC unit for it to operate as a system with the indoor unit Route 6 wires...

Page 13: ...ave been installed and that the discharge louvers are positioned correctly After Extended Shutdown If the system has been turned off for more than 12 hours turn on the indoor and outdoor unit disconne...

Page 14: ...r COOLING MODE OPERATION When the room ther mostat senses a demand for cooling the fan coil relay board is energized The indoor fan s will start in the selected speed if it is not already operating Th...

Page 15: ...o prevent possible reverse rotation of the compressor Should any of these devices trip after the compressor is energized the Cycle LOC protection device will lock out the outdoor unit turn it off to p...

Page 16: ...ins to flush out debris To Clean Condensate Drains Clean all drains and drain pans at the start of each cooling season Check the flow by pouring water into the drain TO CLEAN OR REPLACE DRAIN PAN 1 Pl...

Page 17: ...hermostat Outdoor unit outdoor coil restricted Remove obstruction Fan speed is set too low Adjust fan speed to high or auto using the Fan button on the thermostat System does not heat properly Air fil...

Page 18: ...S Pump Shutoff Switch RVS Reversing Valve Solenoid SC Start Capacitor SR Start Relay SSDR Safety Switch Delay Relay TB Terminal Block TDR Time Delay Relay TRAN Transformer Terminal Marked Terminal Unm...

Page 19: ...Heat pump fan coil units only Fig 25 Typical System Wiring Cooling Only Systems or Condensing Unit with Heat Pump Fan Coil Unit Systems 19...

Page 20: ...Fig 26 Typical System Wiring Heat Pump Systems 20...

Page 21: ......

Page 22: ...l programs include a video cassette and or slides and a companion booklet Use these for self teaching or to conduct full training sessions For a free Service Training Material Catalog STM call 1 800 9...

Page 23: ...GLE PHASE POWER HAS GROUND WIRE BEEN CONNECTED HAS THE CORRECT SIZE FUSE OR HACR BREAKER BEEN PROVIDED ARE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY IS THE DISCONNECT SWITCH INSTALLED IN SI...

Page 24: ...BEEN ON FOR 24 HOURS MEASURE AND RECORD THE AIR ENTERING OUTDOOR UNIT F AIR ENTERING INDOOR UNIT F DISCHARGE LINE TEMPERATURE F VAPOR LINE TEMPERATURE F MEASURE AND RECORD THE VAPOR LINE PRESSURE PSIG...

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