background image

Table 8 — Cleaning and Maintenance Schedule

TASK

MONTHLY

QUARTERLY

YEARLY

INDOOR UNIT

Clean Air Filters

X

Clean Drain Pipe

X

Clean Condensate Drain Pan

X

Clean Indoor Coil

X

Clean Indoor Unit Front Panel

X

OUTDOOR UNIT

Clean the Fins From Outside

X

Open the Unit and Clean Fins Inside

X

Remove Dust From Electrical Parts

X

Check Electrical Connections are Tight

X

Clean Outdoor Fan

X

Clean Outdoor Coil

X

Check that Outdoor Fan Assembly is Tight

X

Clean Drain Pan

X

NOTE: Maintenance procedures for the outdoor units are in the 38HDC, HDS, and QRC installation instructions.

TO CLEAN OR REPLACE FILTERS — Filters can be vacu-
umed or washed in warm water. Shake filter to remove any
excess water, and replace by sliding filter behind grille until
filter snaps in place.

If the filter has begun to break down or is torn, replace it.

Replacement filters are available through your Carrier
distributor.

To Clean Indoor Unit Bottom Panel —

If the bot-

tom panel of the unit becomes dirty or smudged, wipe the
outside of the panel with a soft dry cloth. Use a mild liquid
detergent and wipe off carefully with a dry cloth.

To Clean Indoor Coil —

To clean the coil, remove in-

door unit bottom panel and vacuum the coil fins, using care
not to bend or damage fins.

To Clean Outdoor Coil (Outdoor Unit)

Some metal parts and sharp fins of outdoor unit coil can
cause personal injury during cleaning. Clean coil care-
fully.

To clean the outdoor coil:
1. Remove any dirt or obstruction from discharge opening.
2. Use a garden hose to spray water on the coil. Debris that

collects between coil fins inhibits heat transfer — direct
the water spray between coil fins to flush out debris.

To Clean Condensate Drains —

Clean all drains and

drain pans at the start of each cooling season. Check the flow
by pouring water into the drain.

TO CLEAN OR REPLACE DRAIN PAN
1. Place a plastic sheet on the floor to catch any water that

may spill from drain pan.

2. Remove the intake grille and distribution assembly (at-

tached). See Fig. 23.

3. Remove the condensate water in the drain pan by letting

water drain into a 3-gallon bucket.

Do not use a screwdriver to pry drain pan out of
assembly — it could damage the pan.

4. Remove the 4 screws holding the drain pan.
5. Carefully hold the drain pan to remove it from the

assembly.

SERVICE

When servicing unit, turn off all electric power to unit
to avoid shock hazard or injury from rotating parts.

Do not vent refrigerant to atmosphere when servicing
unit. Recover refrigerant during system repair or unit
removal.

Before Calling for Service —

You may save the cost

of a service call by doing the following:
1. Be sure main power to system is turned on.
2. Press Mode button until OFF is displayed. Wait 5

minutes.

3. Press Mode button until either COOL or HEAT is dis-

played (as desired).

4. Adjust remote thermostat set point to desired room tem-

perature. If system starts within a few minutes, you may
not need service. If system does not operate properly, check
Table 9 for typical solutions.

IF SYSTEM FAILS TO OPERATE — Be sure:
• unit ON/OFF switch is in ON position
• fuse or circuit breaker is not tripped

FRESH AIR INSTALLATION OPTION

The 40QA units have an installation option which allows

for field installation of fresh air ventilation. Plan your in-
stallation carefully. Before you begin, measure carefully and
follow acceptable building practices, NEC, and local codes.

Ventilation-Air Accessory —

Refer to ventilation air

accessory installation instructions (also see Fig. 24).

16

Summary of Contents for 40QA

Page 1: ...ns should be performed by trained service personnel When working on air conditioning equipment observe precautions in lit erature and on tags and labels attached to unit Follow all safety codes Wear s...

Page 2: ...ure is below 55 F the accessory low ambient or win ter start kit will be required Systems using 38HDS units can operate down to 40 F outdoor air temperature as shipped from the factory If operation at...

Page 3: ...r ft 150 30 CONDENSATE DRAIN CONNECTION Pipe Thread MPT CONDENSATE DRAIN SIZE in 3 4 LEGEND TXV Thermostatic Expansion Valve Field reconfigured to 18 000 Btuh 11 2 tons See Before Installa tion sectio...

Page 4: ...ove ft 65 Maximum Lift Fan Coil Below ft 150 CONDENSATE DRAIN CONNECTION Pipe Thread MPT CONDENSATE DRAIN SIZE in 3 4 Field reconfigured to 18 000 Btuh 11 2 tons See Before Installation section on pag...

Page 5: ...369 on bottom When facing unit discharge UNIT 40QA WEIGHT lb A B E F G QAB QAE ft in mm ft in mm ft in mm ft in mm ft in mm 024 108 110 4 215 16 1294 3 10 1169 4 15 8 1260 1 95 8 549 036 117 119 4 10...

Page 6: ...t of the unit Wooden Structure Install hanging bolts on a square wooden piece placed over beams Newly Built Concrete Slab Install hanging bolts with in serts embedded bolts etc Metal Structure Install...

Page 7: ...cooler buried section during extended periods of unit shutdown causing refrigerant slugging and possible com pressor damage at start up To connect piping 1 Install insulation Insulate supply and retu...

Page 8: ...nstall factory supplied piston enclosed in a bag taped inside the out door unit into the AccuRater metering device located in the service valve on the outdoor unit Fig 14 IMPORTANT The factory supplie...

Page 9: ...ls Check outdoor unit name plate for required charge NOTES 1 All pistons are Chattleff 9B9 type 2 All cooling units have a full factory charge for the smallest possible system combination 3 Service va...

Page 10: ...ndensate pump may be ordered as a field installed accessory Table 6 Required Piston Size for AccuRaterT Metering Device Cooling Only Condensing Units With Heat Pump Fan Coil Units INDOOR UNIT 40QAE OU...

Page 11: ...nect to the fan coil unit Place wire through hole on the control box Fig 18 Connect wire to high voltage ter minal board TB1 and ground screw When routing the wire in the unit use care to keep the wir...

Page 12: ...rminal block Connect the wires Y1 to Y and C to C See Fig 20 HEAT PUMP SYSTEMS The following connections must be made to the 38QRC unit for it to operate as a system with the indoor unit Route 6 wires...

Page 13: ...ave been installed and that the discharge louvers are positioned correctly After Extended Shutdown If the system has been turned off for more than 12 hours turn on the indoor and outdoor unit disconne...

Page 14: ...r COOLING MODE OPERATION When the room ther mostat senses a demand for cooling the fan coil relay board is energized The indoor fan s will start in the selected speed if it is not already operating Th...

Page 15: ...o prevent possible reverse rotation of the compressor Should any of these devices trip after the compressor is energized the Cycle LOC protection device will lock out the outdoor unit turn it off to p...

Page 16: ...ins to flush out debris To Clean Condensate Drains Clean all drains and drain pans at the start of each cooling season Check the flow by pouring water into the drain TO CLEAN OR REPLACE DRAIN PAN 1 Pl...

Page 17: ...hermostat Outdoor unit outdoor coil restricted Remove obstruction Fan speed is set too low Adjust fan speed to high or auto using the Fan button on the thermostat System does not heat properly Air fil...

Page 18: ...S Pump Shutoff Switch RVS Reversing Valve Solenoid SC Start Capacitor SR Start Relay SSDR Safety Switch Delay Relay TB Terminal Block TDR Time Delay Relay TRAN Transformer Terminal Marked Terminal Unm...

Page 19: ...Heat pump fan coil units only Fig 25 Typical System Wiring Cooling Only Systems or Condensing Unit with Heat Pump Fan Coil Unit Systems 19...

Page 20: ...Fig 26 Typical System Wiring Heat Pump Systems 20...

Page 21: ......

Page 22: ...l programs include a video cassette and or slides and a companion booklet Use these for self teaching or to conduct full training sessions For a free Service Training Material Catalog STM call 1 800 9...

Page 23: ...GLE PHASE POWER HAS GROUND WIRE BEEN CONNECTED HAS THE CORRECT SIZE FUSE OR HACR BREAKER BEEN PROVIDED ARE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY IS THE DISCONNECT SWITCH INSTALLED IN SI...

Page 24: ...BEEN ON FOR 24 HOURS MEASURE AND RECORD THE AIR ENTERING OUTDOOR UNIT F AIR ENTERING INDOOR UNIT F DISCHARGE LINE TEMPERATURE F VAPOR LINE TEMPERATURE F MEASURE AND RECORD THE VAPOR LINE PRESSURE PSIG...

Reviews: