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10

INSTALLATION AND STORAGE CHECKLIST

SAFETY

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Lockout power supplies before opening access doors.

_____

Prevent wheel rotation during fan servicing.

_____

Replace belt guards or fan safety screen after installa-
tion/maintenance is completed.

_____

Replace bolt or lock on “moving” access door.

RECEIVING AND INSPECTION

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Inspect for shipping damage.

_____

Compare items on bill of lading with items received.

STORAGE

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Store indoors.

_____

Tarp if stored outdoors.

_____

Close all doors if stored outdoors.

_____

Grease fan and rotate shaft monthly while in storage.

CLEARANCE REQUIREMENTS

_____

Follow NEC requirements for clearance and electrical
controls.

_____

Allow clearance for fan, coil, filter, etc. removal and
replacement.

LIFTING AND HANDLING

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Lifting facilities are adequate for size and weight of
equipment.

_____

Split sections should be individually handled.

_____

Air handler should only be lifted from removable lifting
lugs on the base channel. (Removable lifting lugs are
stored in the fan section for shipment.)

LOCATION CONSIDERATIONS

_____

Support structure is adequately sized for air handler.

_____

Gasketing is placed on roof curbs prior to air handler
installation.

_____

Air handler is secured in accordance with local building
and earthquake codes.

SPLIT UNIT ASSEMBLY

_____

All bolts are in place and tightened.

_____

All exterior seams are caulked.

CONNECTION HOOK-UPS, INCLUDING:

_____

Duct connections

_____

Power

_____

Water supply

_____

Coil connection

_____

Coil leak tests

_____

Weather hood connection

_____

Humidifiers

_____

Wiring

_____

Actuators

_____

Sensors

_____

Drain pans

_____

Sumps

_____

Other

UNIT FAN

_____

Visually inspect wheel and fan rotation.

_____

Inertia base is fitted.

_____

Shipping tie downs are removed.

_____

Seismic restraints are set up.

_____

There are no impairments to “free” isolation.

_____

The flex power line to fan motor does not interfere with
isolation.

_____

Check belt tension.

_____

Check flex connection on fan.

_____

Check VAV (variable air volume) devices and VAV
actuators.

_____

Bearings on fan are free of noise and operate freely;
locking collars are set.

_____

Verify that lubrication lines are attached and that bear-
ings have been factory-lubricated.

_____

Check motor for nameplate vs. actual amps/voltage

FILTERS

_____

Verify that filters are installed properly.

_____

Verify that all seals are in place.

_____

Verify that doors close properly.

_____

Check air filter gages for operation.

_____

Verify that all pressure tips are in place and not blocked.

COILS

_____

Check coils for visible damage and repair.

_____

Verify that coil blank-offs are in place and sealed.

_____

Verify that piping penetrations through cabinet wall are
sealed properly.

_____

Verify that piping to coils is completed.

_____

Confirm that piping has been tested.

_____

Clean drain pans.

_____

Check that drain connection is clear.

_____

Verify that drain traps are installed.

_____

Prime traps.

EVAPORATIVE COOLING PACKAGES

_____

Connections to unit are completed.

_____

Float system is checked for operation.

_____

Sump pump is hooked to power.

_____

EVAP media is checked for damage.

_____

All blank-offs are in place.

_____

Water treatment devices are installed (if applicable).

_____

The system has been filled with water and test-run for
leakage and high/low water shutoff.

_____

The system has been run for 24 hours and the water
changed.

_____

All controls as specified in submittals are in place and
tested.

Summary of Contents for 39CCN

Page 1: ...switch before working on or near heaters Failure to follow these warnings could lead to personal injury or death WARNING CHECK the assembly and component weights to be sure that the rigging equipment can handle them safely Note also the centers of gravity and any specific rigging instructions CHECK for adequate ventilation so that fumes will not migrate through ductwork to occupied spaces when wel...

Page 2: ...tance of insulation with a Megger meter or a resistance meter The insulation resistance kV rating 1 Megohom Whenever possible store equipment indoors in a dry area and protect the fan shaft bearings and fan wheel from dust and corrosion If outdoor storage is necessary be sure to close latches on all access doors to prevent potential water and air leakage Unit should be placed on a level surface Av...

Page 3: ... static pressure This unit is designed for installation on a level surface or suspended on a level plane Follow SMACNA Sheet Metal and Air Conditioning Contractors National Association guidelines for sup ply return exhaust duct connections and minimal duct obstruction clearances Air Handler Unit Pad The foundation and floor should be level shim when necessary rigid and strong enough to support the...

Page 4: ...n from chemicals in the airstream COOLING COILS CHILLED WATER DIRECT EXPAN SION GLYCOL Cooling coils are constructed of copper tube with corrugated fins Maximum operating pressure is 150 psig An IAQ 304SS indoor air quality 304 stainless steel condensate drain pan is located under the coil with drain and vent connections Do not block the air vent this may result in poor coil performance Inlet line...

Page 5: ...tions to form tight seals Connecting Rain Hoods Be sure to allow adequate clearance to doors and other openings on the unit Use sheet metal screws to fasten the hood or hoods to the casing of the air handling units Caulk around the hood flange then carefully re move any excess caulking Electrical Installation All wiring shall be installed in accordance with the requirements of the authorities havi...

Page 6: ...ting SERVICE Monthly 1 Check supply air filters and clean or replace as required 2 Check the cooling coil condensate drain pan for proper draining and clean if necessary 3 Fan bearings with grease fittings need to be lubricated Bearings that do not have grease fittings are permanently sealed and do not require lubrication Check submittal data for types of bearings used a Fans ship from the factory...

Page 7: ...n stretching and a mismatched set of belts 2 Do not allow belt to bottom out in sheave 3 Tighten belts by turning motor adjusting jackscrews Turn each jackscrew an equal number of turns 4 Equalize belt slack so that it is on the same side of belt for all belts Failure to do so may result in uneven belt stretching 5 Tension new drives at the maximum deflection force recommended Table 3 On current p...

Page 8: ...es of operation Used belts should be maintained at the value as indicated in the chart Used Belt tensions should be used for the 8 hour and subsequent checks If the belt span was measured in centimeters then use the kilograms of force values for comparison NOTE The ratio of deflection to belt span is 1 64 in either unit of measurement Whenever possible jog start for a few revolutions or prefer abl...

Page 9: ...8 0 20 0 200 850 851 1500 30 4 25 6 45 2 38 0 3V 3VX 2 2 2 4 1000 2500 2501 4000 3 3 2 9 4 9 4 3 2 65 3 65 1000 2500 2501 4000 3 6 3 0 5 1 4 4 4 2 3 8 6 2 5 6 4 12 6 90 1000 2500 2501 4000 4 9 4 4 7 3 6 6 5 3 4 9 7 9 7 3 5V 5VX 4 4 6 7 500 1749 1750 3000 3001 4000 10 2 8 8 5 6 15 2 13 2 8 5 7 1 10 9 500 1749 1750 3000 3001 4000 12 7 11 2 18 9 16 7 14 8 13 7 22 1 20 1 11 8 16 0 500 1749 1750 3000 3...

Page 10: ...mps _____ Other UNIT FAN _____ Visually inspect wheel and fan rotation _____ Inertia base is fitted _____ Shipping tie downs are removed _____ Seismic restraints are set up _____ There are no impairments to free isolation _____ The flex power line to fan motor does not interfere with isolation _____ Check belt tension _____ Check flex connection on fan _____ Check VAV variable air volume devices a...

Page 11: ...ere is no over torquing _____ Actuators have been power operated through cycle to verify operation GENERAL _____ Entire cabinet has been visually checked and repairs made if necessary _____ Access doors have been checked for free movement and complete closure _____ All seams are sealed _____ Verify that there are no air leaks with running fan _____ Check interior of unit for loose or damaged insul...

Page 12: ...e right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53390017 01 Printed in U S A Form 39CC 1SI Pg 12 1 15 Replaces New Carrier Corporation 2015 ...

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