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6

Step 3 — Connect Refrigerant Piping and Wir-
ing — 

Four refrigerant piping and wiring options are avail-

able:
• Front: Use the knockout on the front for this option.
• Side: Remove the L-shaped metal plate.
• Back: Remove the rubber blanket covering the support-

ing pipe.

• Bottom: Use the knockouts on the bottom from inside

out to create the pipe opening.

See Fig. 6 for details.
INSULATION — Liquid lines and suction lines must be insu-

lated separately. Closed-cell insulation with fire-retardant prop-

erties is recommended.

For copper pipes less than 

1

/

2

 in. OD, recommended insula-

tion thickness is 

1

/

2

 inch.

For copper pipes equal to or greater than 

5

/

8

 in. OD, recom-

mended insulation thickness is 

3

/

4

 inch.

PIPING CONNECTIONS BETWEEN OUTDOOR AND

INDOOR UNITS

Indoor units are connected to the outdoor units using branch

piping or branch box methods. See Fig. 7 and 8. Table 2 lists

main pipe sizes. Branch pipe sizing depends on the size of the

indoor unit selected. See Table 3. Table 4 lists the maximum

number of indoor units and connected capacity range per

38WAH outdoor unit. See Fig. 9 for allowable piping lengths

and elevation differentials.

Table 2 — Main Pipe Sizing

Table 3 — Branch Pipe Sizing

Table 4 — Maximum Indoor Unit Connections

CAUTION

During brazing, keep nitrogen in the pipes to avoid oxida-

tion inside the pipes. Use soapy water or refrigerant leak

detector to verify every joint in the refrigeration piping.

38WAH UNIT

CAPACITY 

(tons)

MAIN PIPE SIZE

SUCTION SIDE

(in.)

LIQUID SIDE

(in.)

036

3

5

/

8

3

/

8

048

4

INDOOR UNIT SIZE 

(Btuh)

SUCTION SIDE

(in.)

LIQUID SIDE

(in.)

7,000 to 15,000

1

/

2

1

/

4

18,000 to 48,000

5

/

8

3

/

8

38WAH UNIT

MAXIMUM NUMBER 

OF INDOOR UNITS

CONNECTED 

CAPACITY (%)

036

5

50 to 130

048

7

FRONT PIPE

SIDE PIPE

SUCTION PIPE

BACK  PIPE

BOTTOM PIPE

A38-7437

Fig. 6 — Piping and Wiring Options

NOTE: All wiring must use conduit connection points provided and
comply with NEC (National Electrical Code) and local codes.

Summary of Contents for 38WAH036

Page 1: ...ich will result in severe personal injury or death WARNING signifies hazards that could result in personal inju ry or death CAUTION is used to identify unsafe practices which would result in minor per...

Page 2: ...llation start up and any maintenance Contact your local sales representative or the factory with any questions BEFORE proceeding See Fig 1 for model number nomenclature Table 1 lists physical data for...

Page 3: ...s 7 SOUND DATA HIGH SPEED dBA 58 58 UNIT DIMENSIONS W x H x D in 35 1 2 x 52 1 4 x 15 3 4 PACKING DIMENSIONS W x H x D in 40 9 16 x 57 5 16 x 17 1 8 NET GROSS WEIGHT lb 209 234 REFRIGERANT Type R 410A...

Page 4: ...4 52 1 4 51 1 4 35 1 2 15 3 4 14 3 8 13 7 16 3 4 3 4 5 15 16 23 5 8 a38 7431 Fig 2 38WAH036 048 Dimensions NOTE All dimensions shown in inches...

Page 5: ...embly may result in immediate or premature failure Failure of any unit caused by deposits of foreign material on the motor or blower wheels will not be covered by the manufacturer s warranty Some unit...

Page 6: ...ble 2 lists main pipe sizes Branch pipe sizing depends on the size of the indoor unit selected See Table 3 Table 4 lists the maximum number of indoor units and connected capacity range per 38WAH outdo...

Page 7: ...Piping Layout NOTE Indoor units must not be connected directly to main piping 1 1 3 3 2 2 2 2 2 2 2 1 MAIN PIPING 2 3 BRANCH PIPING BRANCH JOINT LEGEND a38 7439 BRANCH BOX OUTDOOR UNIT INDOOR UNITS Fi...

Page 8: ...d sides through the gage ports on the service valves at the out door unit The service valves should be in closed position Vac uum the system down and hold the system for 11 2 hr at or be low 500 micro...

Page 9: ...terference The con trol wire between outdoor and indoor units is bus type See Fig 13 LIQUID SIDE PIPING DIAMETER in REFRIGERANT TO BE ADDED PER METER PIPING lb 1 4 0 051 3 8 0 132 1 2 0 265 5 8 0 397...

Page 10: ...citor COMP Compressor CT1 AC Current Sensor EEV Electric Expansion Valve FM D Outdoor Fan Motor Down FM UP Outdoor Fan Motor Up HEAT1 Crankcase Heater H PRO High Pressure Switch IC1 DC Current Sensor...

Page 11: ...CAL CODES Fig 11 Power Wiring OUTDOOR UNIT POWER SUPPLY POWER SUPPLY SIGNAL WIRE BETWEEN INDOOR OUTDOOR UNIT SIGNAL WIRES BETWEEN INDOOR UNITS USE 3 CORE SHIELDED WIRE CONNECT THE SHIELD TO GROUND IND...

Page 12: ...PLAY BOARD WIRED CONTROLLER TO WIRED CONTROLLER OPTIONAL FIELD WIRED INDOOR UNIT POWER 208 230 V 60 Hz TO CCM COMM BUS TO OUTDOOR COMM BUS USE 3 CORE SHIELDED WIRE CONNECT THE SHIELD TO GROUND A38 744...

Page 13: ...me the power is restored MAINTENANCE The following are recommended guidelines Jobsite conditions may dictate that the maintenance schedule be performed more often than recommended here EVERY 3 MONTHS...

Page 14: ...e 80 F Switch the heating mode to cooling P0 Radiator high temperature protection Sensor is short circuited Using multimeter measure resistance of sensor If the resistance is 100 ohms change the senso...

Page 15: ...lace the convertor if found faulty Bad or faulty capacitor Replace the capacitor Loose connection between Main Board 2 and IPM module Tighten connection between Main Board 2 and IPM module Loose conne...

Page 16: ...orporation 2016 Replacement Parts Quote the unit type and unit seri al number when ordering replacement parts or contacting the factory about the unit This information can be found on the se rial plat...

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