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8

Step 4 — Pressure and Vacuum Test Sys-
tem — 

Use nitrogen to carry out the system pressure test for

leaks. Gage ports on the service valves for the suction and liq-

uid lines at the outdoor unit should be used for pressure test,

and the service valves should be in closed position. Use of

proper gage is required to record nitrogen pressure. The system

pressure test is done in two steps:

1. Charge system with nitrogen up to 150 psig. Watch the

pressure gage for 4 hours. Drop in pressure indicates leak

in the system. Rectify leak before moving to next step.

2. Remove nitrogen and recharge the system with nitrogen

up to 500 psig. Watch the pressure gage for 6 hours. If

there is no drop in pressure, remove the nitrogen and start

vacuuming the system.

Vacuuming should be performed on both suction and liquid

sides through the gage ports on the service valves at the out-

door unit. The service valves should be in closed position. Vac-

uum the system down and hold the system for 1

1

/

2

 hr at or be-

low 500 micron. At this point, the system is ready to be

charged with R-410A refrigerant. See Table 5 for the refriger-

ant amount to be added. 

OUTDOOR UNIT

INDOOR UNITS

INDOOR UNIT 

T

O

 INDOOR

UNIT ELEV

A

TION

DIFFERENTIAL

MAXIMUM PIPING EQUIVALENT LENGTH

MAX. PIPING EQUIV. LENGTH
FROM FIRST LINE BRANCH PIPE

FIRST LINE BRANCH PIPE

L3

L1

L2

L4

L5

L6

A38-7433

INDOOR UNIT 

T

O

 OUTDOOR UNIT

ELEV

A

T

ION DIFFERENTIAL

A

B

C

D

E

PIPING LENGTH

ALLOWABLE VALUE (ft)

PIPES

TOTAL PIPING LENGTH (ACTUAL)

 328

L1 + L2 + L3 + L4 + L5 + L6 + A + B + C + D + E

MAXIMUM PIPING (L)

Actual

 148

L1 + L3 + L4 + L5 + L6 + E

Equivalent

 164

FIRST TO FARTHEST INDOOR UNIT

 66

L3 + L4 + L5 + L6 + E

ELEVATION DIFFERENTIAL

ALLOWABLE VALUE (ft)

INDOOR UNIT TO OUTDOOR UNIT

Outdoor Unit Above

98

Outdoor Unit Below

66

INDOOR UNIT TO INDOOR UNIT

26

Fig. 9 — Allowable Piping Length and Drop Height

Summary of Contents for 38WAH036

Page 1: ...ich will result in severe personal injury or death WARNING signifies hazards that could result in personal inju ry or death CAUTION is used to identify unsafe practices which would result in minor per...

Page 2: ...llation start up and any maintenance Contact your local sales representative or the factory with any questions BEFORE proceeding See Fig 1 for model number nomenclature Table 1 lists physical data for...

Page 3: ...s 7 SOUND DATA HIGH SPEED dBA 58 58 UNIT DIMENSIONS W x H x D in 35 1 2 x 52 1 4 x 15 3 4 PACKING DIMENSIONS W x H x D in 40 9 16 x 57 5 16 x 17 1 8 NET GROSS WEIGHT lb 209 234 REFRIGERANT Type R 410A...

Page 4: ...4 52 1 4 51 1 4 35 1 2 15 3 4 14 3 8 13 7 16 3 4 3 4 5 15 16 23 5 8 a38 7431 Fig 2 38WAH036 048 Dimensions NOTE All dimensions shown in inches...

Page 5: ...embly may result in immediate or premature failure Failure of any unit caused by deposits of foreign material on the motor or blower wheels will not be covered by the manufacturer s warranty Some unit...

Page 6: ...ble 2 lists main pipe sizes Branch pipe sizing depends on the size of the indoor unit selected See Table 3 Table 4 lists the maximum number of indoor units and connected capacity range per 38WAH outdo...

Page 7: ...Piping Layout NOTE Indoor units must not be connected directly to main piping 1 1 3 3 2 2 2 2 2 2 2 1 MAIN PIPING 2 3 BRANCH PIPING BRANCH JOINT LEGEND a38 7439 BRANCH BOX OUTDOOR UNIT INDOOR UNITS Fi...

Page 8: ...d sides through the gage ports on the service valves at the out door unit The service valves should be in closed position Vac uum the system down and hold the system for 11 2 hr at or be low 500 micro...

Page 9: ...terference The con trol wire between outdoor and indoor units is bus type See Fig 13 LIQUID SIDE PIPING DIAMETER in REFRIGERANT TO BE ADDED PER METER PIPING lb 1 4 0 051 3 8 0 132 1 2 0 265 5 8 0 397...

Page 10: ...citor COMP Compressor CT1 AC Current Sensor EEV Electric Expansion Valve FM D Outdoor Fan Motor Down FM UP Outdoor Fan Motor Up HEAT1 Crankcase Heater H PRO High Pressure Switch IC1 DC Current Sensor...

Page 11: ...CAL CODES Fig 11 Power Wiring OUTDOOR UNIT POWER SUPPLY POWER SUPPLY SIGNAL WIRE BETWEEN INDOOR OUTDOOR UNIT SIGNAL WIRES BETWEEN INDOOR UNITS USE 3 CORE SHIELDED WIRE CONNECT THE SHIELD TO GROUND IND...

Page 12: ...PLAY BOARD WIRED CONTROLLER TO WIRED CONTROLLER OPTIONAL FIELD WIRED INDOOR UNIT POWER 208 230 V 60 Hz TO CCM COMM BUS TO OUTDOOR COMM BUS USE 3 CORE SHIELDED WIRE CONNECT THE SHIELD TO GROUND A38 744...

Page 13: ...me the power is restored MAINTENANCE The following are recommended guidelines Jobsite conditions may dictate that the maintenance schedule be performed more often than recommended here EVERY 3 MONTHS...

Page 14: ...e 80 F Switch the heating mode to cooling P0 Radiator high temperature protection Sensor is short circuited Using multimeter measure resistance of sensor If the resistance is 100 ohms change the senso...

Page 15: ...lace the convertor if found faulty Bad or faulty capacitor Replace the capacitor Loose connection between Main Board 2 and IPM module Tighten connection between Main Board 2 and IPM module Loose conne...

Page 16: ...orporation 2016 Replacement Parts Quote the unit type and unit seri al number when ordering replacement parts or contacting the factory about the unit This information can be found on the se rial plat...

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